M. Bartels SA-S User manual

Operation Manual
FE-23-2
Stairclimber SA-S

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SA-3 2014
INTRODUCTION
Thank you for purchasing STAIR AID, BARTELS POWERED STAIR CLIMBER. This manual
describes proper operating procedure, inspection and maintenance. Before running the
machine, be sure to read this manual thoroughly. Please keep this manual in the same,
easily accessible place.
All machines are referred to by their serial numbers. Whenever you inquire about a
machine, be sure to inform us of its serial number.
The serial number is inscribed on the side of the machine. Please record its number and
year, month and date of purchase in the operation manual.
• Type, Serial number QJ SA-S • Powered stair climber,
STAIRMATE SA-S
Please write the serial number and date purchased in the following blank space.
Serial number
Date of Purchase Year Month Day
•Only the operator who received training for the operation may operate this product.
•STAIRMATE is a powered stair climber for transferring a handicapped passenger who
cannot walk up/down the stairs.
STAIRMATE is designed to carry one passenger.
Never carry a baby in the arms, have a child on the passenger‘s lap or carry any similar
load while using STAIRMATE even when the total weight does not exceed the maximum
load. Improper usage is dangerous. Only one passenger can use STAIRMATE while Seat
Belt is fastened.
• The operator must call out to the passenger to inform him/her the next action with simple
words in order to reduce passenger‘s anxiety before the operator moves STAIRMATE to
the next phase of the procedure.
(Pay special attention to reducing passenger anxiety before and during STAIRMATE‘s
ascent/descent of the stairs.)
If any of the following situations occur, be sure to inform the sales agency in advance
• The wheelchair installed to STAIR AID has changed.
• STAIR AID has been relocated to a different site or transferred.
• An untrained operator has to operate STAIR AID.
SAFETY PRECAUTIONS
To maintain safe operation, important safety precautions, classified into Danger, Warning and
Caution, are indicated in corresponding parts of me operation manual. The definition of each
precaution is explained in the following section. .
Neglecting this warning indication or operating the machine
improperly may cause serious personal injury or even death.
Neglecting this warning indication or operating the machine
improperly may seriously endanger the concerned person‘s
health or life.
Neglecting this warning indication or operating the machine
improperly may cause injury to the concerned person or
damage the machine or related items.
- If you transfer this machine, be sure to attach this operation
manual to the machine.
DANGER
WARNING
CAUTION
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- If you transfer this machine, be sure to attach this operation manual to the machine. -
Minimum landing space
TABLE OF CONTENTS
1. ESSENTIALS OF SAFE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . .4
2. CONFIGURATION AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . .6
2.1 GERÄTEBESTANDTEILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.3 MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3. NAME OF EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4. ASSEMBLING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.1 NAME OF EACH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.2 ASSEMBLING PRODEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.3 HEADREST ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5. DESCRIPTION OF EACH UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 SWITCHES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 BATTERY PACK REMOVAL AND REINSTALLATION . . . . . . . . . . . . . . . . . . 11
5.3 STAIR GAUGE HANDLING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 11
6. BATTERY CHARGE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.1 BATTERY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2 CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.3 CHARGING PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.4 MALFUNCTION, INSPECTION, RESOLUTION PROCEDURE . . . . . . . . . . . . . 16
6.5 BATTERY REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7. PREUSE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8. OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.1 WHEELCHAIR SETTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.2 ASCENDING STAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.3 DESCENDING STAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9. DAILY MAINTENANCE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.1 BATTERY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 RUBBER CRAWLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.3 MISCELLANEOUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10. TERMS OF GUARANTEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11. INSPECTION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 32
12. REUTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
13. AGENTS ABROAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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1. ESSENTIALS OF SAFE OPERATION
Before using STAIRMATE
STAIRMATE cannot be used on spiral staircases, curved staircases, and staircase angles
exceeding 35 degrees, stairs with larger pitch or stairs with rough edges.
Spiral staircase staircase with curve Staircase angles exceeding 35°
35°
or lager
1. Always check STAIRMATE before using it
• The operator must check STAIRMATE before
using it.
• The initial inspection is necessary for safe
operation.
Stairs with rough edges
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2 Handling of Battery
• Battery is a sealed type. It is unnecessary to refill
it with water. Never dismantle Battery.
•Never position Battery near flame or short-circuit
Battery.
•If Battery is cracked and its electrolytic solution
contacts skin or clothes, immediately rinse the
contaminated area with plenty of water
•If electrolytic solution splashes into the eye, rinse
the eye with plenty of clean water and consult an
ophthalmologist.
•Use special Battery Charger for charging Battery.
3 Safe operation with proper knowledge
• The operator needs sufficient training. Be sure
the training is undertaken before the operator
runs this machine for the first time.
•Proper clothes, suitable to machine control, must
be worn.
•The machine can be run only after Wheelchair
is safely secured by Forks, Seat Belt and other
necessary items.
•No operator overworked, sick, taking medicine,
intoxicated, or otherwise inhibited may operate
STAIRMATE.
4 Operation on a staircase
• Never run the machine on a staircase angle
exceeding 35 degrees,on a curved staircase, an
oily staircase, an icy staircase, a wet or slippery
staircase or any other inappropriate staircase.
•Obliquely ascending or descending the stairswill
result in danger of serious accidentThe operator
must avoid oblique operation on stairs.Always
approach the staircase squarely.
•Whenever running the machine upward, the
operator must always pay attention to the area
behind him/herself. Do not run STAIRMATE if
the stairs is crowded. Whenever running the
machine downward,the operator must always pay
attention to the front of the machine. Do not run
STAIRMATE if the stairs is crowded.
•Never let go of the machine unless unavoidable
circumstances separate the operator from the
machine.
5 Stopping machine
• If the machine gives trouble, malfunctions or
is damaged, immediately stop operating the
machine. Running it with a problem existing can
result in a serious accident.
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2. CONFIGURATION AND SPECIFICATIONS
2.1 GERÄTEBESTANDTEILE
STAIRMATE consists of the following assemblies:
Handle Unit
Drive Unit
Wheelchair Mount Unit
Headrest
Wheels
Battery Pack
Standard-
accessories
•Charger (12V) 1 Unit
•Parts List 1 Copy
Model SA-S
Passenger 1 (max. 110 kg)
Operator 1
Rubber Crawler 2 Rubber Crawlers (Width: 51 mm,
Ground contacting length: 681 mm, Tread : 241 mm)
Geschwindigkeit aufwärts 6,1m/min.
Geschwindigkeit abwärts 10,7m/min.
Höchstlast 150 kg
Max. Gewicht d. Passagiers 150 kg ex Wheelchair weight
Maximaler Treppenwinkel 35°
Minimaler Wenderadius 485 mm
Motor Type: permanent-magnet DC motor Rated power: 210 W / 30 min..
Bremse Spring loaded electromagnetic brake
Betriebszeit (min)/Laden Ascending : 600 steps / 30 min. Descending : 840 steps /30 min.
Akku Maintenance free type sealed lead battery 12V-2QAh/20HR
Ladegerät Input : 100-240VAC, 50/60Hz, 1.0A MAX Output : 12VDC, 3A
Gewicht 59 kg
The STAIRMATE corresponds to: ISO 7176-9 Climatic tests for wheelchairs
ISO 7176-14 Power and control systems for electrically
powered wheelchairs
ISO 7176-15 Requirements for information disclosure,
documentation and labeling
ISO 7176-21 additional general requirements for EN 60601
ISO 7176-23 Requirements and test methods for attendant-
operated stair-climbing devices.
2.2 SPECIFICATIONS
Measurements:
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STAIRMATE´s Wheelchair-capable mount
A: Wheelchair height
760 mm up to 950 mm from the floor
B: Space under the X-frame Center height: 210 mm min
End height: 170 mm min: 170 mm
Crawler under-frame limits
C: Inside width between
base tubes 320 mm or wider
D: Main Wheel diameter 22 inch or larger
22“ or bigger 320 mm or broader
760 - 950 mm
The following wheelchair types cannot be
mounted:
1. Reclining type wheelchair
2. Foldable or detachable handle type wheelchair
3. Detachable armrest type wheelchair
4. Caliper brake installed Wheelchair
5. Any wheelchair that has machine part trouble.
The dimensions shown above are
standard values. Some wheelchairs may
not fit.
2.3 MATERIAL
Frame: steel, powder-coated; Drive chains: rubber; Drive unit: aluminium die
casting.
3. NAME OF EACH UNIT
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4. ASSEMBLING THE MACHINE
4.1 NAME OF EACH ASSEMBLY
No tools are needed to assemble
the machine.
The batteries and charger have
handles for easy handling.
The drive system can be driven
independently, ex. moving on a
ramp to load in the trunk of a car.
Dead Weight Packmaße
Handle Unit 14,5 kg 110 x 660 x 270
Headrest 0,2 kg
Drive system 36 kg 990 x 450 x 340
Rechargeable Battery 10 kg
4.2 ASSEMBLING PRODEDURE
1. Confirm that Key Switch is set to “OFF”.
Step on Kick Stand to secure STAIRMATE.
2. Set handle unit’s hook against guide roller
shaft and push it until hook reaches its
dead-end against guide roller shaft.
Before STAIRMATE is assembled, be sure to set Key Switch to
“OFF”.
After STAIRMATE is assembled, confirm that Lock Pin is firmly
secured by its “R” pin to Handle’s Hook point. Insecure Lock
Pin attachment can cause passenger to fall or other serious
accident can happen.
CAUTION
Step n Kick Stand with one foot.
Doing this by a hand is dangerous.
CAUTION
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3. Insert two Lock Pins into the two sides of
Handle Hook unit. Then secure each Lock
Pin with its “R” Pin.
4. Lower Handle Unit to meet Guide Plate and
secure it firmly.
5. Close Kick Stand.
NOTE: Unless Handle Unit is fully locked
and Kick Stand is fully closed,
STAIRMATE will not run even
when Switch is pressed UP or
DOWN.
Attach Headrest firmly at the suitable height
for the passenger.
4.3 HEADREST ATTACHMENT
Close Kick Stand with one foot.
Doing this by hand is dangerous
CAUTION
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5. DESCRIPTION OF EACH UNIT
5.1 SWITCHES
1. Key Switch
It turns on/off the power supply.
When it is turned clockwise, the power will
be turned off.
NOTE: when STAIRMATE is not to be used
(to be stored, to be charged, to be
transported), turn of Key Switch,
remove Key and keep it in an
appointed place.
2. UP/DOWN-Switch
Only while this Switch is pressed, does the
machine run. If UP Seesaw is pressed, the
machine will descend.
When the finger is released, Switch will
automatically return its neutral position and
the machine will stop.
3. Emergency Stop Switch
When this Switch is pressed, the machine
will stop immediately. STAIRMATE won’t
restart. Even when the other Switch is
pressed.
To release the emergency stop condition,
turn Emergency Stop Switch in the “arrow”
indicated direction.
.
4. Operation Switch on Driver Unit
When Forward or Reverse Switch top
is pressed, the machine will run in the
corresponding direction. When Switch is
released, Switch will return to its neutral
position and the machine will stop.
NOTE: This Switch is not t be used for
stair work. Use it only for running
STAIRMATE without Handle Unit.
• If Key Switch is maintained in the ON position, Battery will
more quickly discharge.
When the machine is not to be in use, e sure to turn off Key
Switch and remove it.
•Never attach the objects to Key. Doing so may cause the
objects to be caught by Rubber Crawler.
•Pay attention that the operator’s fingers are not caught in a
Rubber Crawler while the operator pushes Operation Switch
on Drive Unit near floor level.
CAUTION
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5.2 BATTERY PACK REMOVAL AND REINSTALLATION
1. Turn Hook Lever at the front of Battery Pack
to the left to release Battery Pack.
2. Hold Battery Pack’s Handle and remove it
while pulling it obliquely upward and to the
front.
3. Battery Pack reinstallation is the reverse of
Battery Pack removal.
Firmly push Battery Case from its front and
top sides in order for its connectors to firmly
connect. After Battery Pack is reinstalled,
turn Hook Lever to the right to lock Battery
Pack.
NOTE: Pay attention to install Battery Pack
in the correct direction. Set Battery
Packs Red Circle Sticker toward
the same Sticker on STAIRMATE
(as shown in the figure).
If Battery Pack is dropped, Battery may be damaged.
Pay attention to safe handling during Battery removal /
reinstallation.
5.3 STAIR GAUGE HANDLING PROCEDURE
1. Detach Stair Gauge from the left side of the
frame. Slide Stair Gauge in the direction
1 shown in the figure at right. Then lift it
upward to (direction 2) to remove it.
CAUTION
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3. Bring Stair Gauge to contact the edges of
two adjacent stairs to measure the stair’s
pitch. If the measured pitch is shorter
than the distance between Stair Gauge’s
Holes (positioned at each end of Gauge),
STAIRMATE can be used. If the measured
pitch exceeds the distance between Stair
Gauge’s Holes, STAIRMATE cannot be
used.
NOTE: The distance between Holes is
340 mm.
4. Set Stair Gauge against the edge of the
neighboring stair. Observe Pointer Position.
If Pointer settles within Green Color Range,
it is possible to use STAIRMATE. Never
use STAIRMATE on a stair if Pointer settles
within Red Color Range. After the mea-
surement is completed, be sure to return
Stair Gauge to its original position on
STAIRMATE.
Be sure to measure the stairs for their compliance before first
running STAIRMATE. Only all three requirements shown below
are satisfied, can STAIRMATE be run on the stairs.
a: The stair height is less than Stair Gauge’s Safe Line height.
(180 mm or below)
b: The stair’s pitch is within Stair Gauge’s Two Hole’s distance.
(340 mm or below)
c: Stair Gauge’s Pointer settles within Green-Colored Range.
(35 degrees or lower).
DANGER
2. Put Stair Gauge vertically against the stair.
Measure one stair’s height. It is possible
to use STAIRMATE if the height is less
than Stair Gauge’s Safe Line. Never use
STAIRMATE on a stair if its height exceeds
Stair Gauge’s Safe Line.
NOTE: The height of Safe Line is 180 mm.
.
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A special Battery Charger is used for
STAIRMATE.
Battery is automatically charged depending on
battery discharge rate at a given time.
This Battery Charger is equipped with no timer
function.
When battery reaches its fully charged level
(Charger‘s Green LED will illuminate), Battery
will be continuously charged with trickle current
(0.1 to 0.2A).
Be sure to disconnect Charger‘s Plug from
Battery Pack after Green LED illuminates.
(Charging Battery completely will take 8 hours.)
6. BATTERY CHARGE SYSTEM
6.1 BATTERY
A Sealed Lead Battery is used in STAIRMATE. It is a maintenance-free and non water requiring
Battery. Whenever Battery is handled, be sure to follow the cautions shown below.
NOTE
Immediately after Battery is used, Battery must be charged using special Battery Charger. If
insufficient battery charge is left, less power for following operations will result in difficulty of
operation. Or if Battery is left depleted for a long period of time, it may be damaged.
• Never charge Battery in a closed room.
•Never bring Battery near a flame.
•Never disassemble Battery.
•Never connect Battery Terminals with tools or metals.
•Use special Battery Charger for charging Battery.
• Always check Battery‘s condition. If any crack or deformation
or water leakage is observed, replace with a new on.
• Clean and wipe Battery with a cool or warm water moistened
cloth. Never wipe with gasoline, thinner, organic solvent or oil
moistened cloth.
•If the electrolytic liquid from a damaged Battery contacts skin
or clothes, rinse the area with plenty of water immediately. If
the electrolytic liquid invades the operator‘s eye, rinse it with
clean water immediately and consult an ophthalmologist.
•Battery a sealed type. Never remove its cover. If the cover is
removed Battery becomes unusable.
•Battery may lose its usefulness if it is over discharged.
•If Battery is not to be used for a long period of time, remove
it from the machine and charge it completely. Keep it in cool
and dry place and charge it again monthly.
•Even though Battery is not used while it is being stored, its
capacity constantly decreases. Therefore its performance
must decrease compared with the previous occasion the
machine was used.
DANGER
WARNING
CAUTION
6.2 CHARGER
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6.3 CHARGING PROCEDURE
1. Open Battery Pack‘s Receptacle Lid.
Connect Battery Charger‘s Plug to
Receptacle. Charger‘s Plug
2. Connect AC Adapter to outlet (ACl00 to
240V) and connect Power Plug.
100-240V AC outlet
Prepare an area specified AC conversion Adapter to install
between AC outlet and Power Plug.
CAUTION
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3. When Power Plug is inserted, the charging
process immediately starts. The charging
progress is indicated by LED‘s colors.
Red . . . . . Power is supplied.
Orange . . Charging.
Green . . . Fully charged.
NOTE: To confirm a fill charged Battery
Pack, be sure to check it via
Charger‘s full charge indication
LED‘s color (green illuminated).
Do not check via Battery Gauge
indication. Battery Gauge indication
does not correspond to the actual
battery capacity.
4. When charging is completed, discon-
nect Power Plug form outlet and discon-
nect Charger‘s Plug from Battery Pack‘s
Receptacle.
• This Charger is equipped with no timer function.
When Green LED illuminates, disconnect Charger‘s Plug
from Battery Pack‘s Receptacle.
Charge Battery in an ambient temperature between 5 and
40°C.
•If Battery is charged in an ambient temperature lower than
5°C, it may not charge fully.
CAUTION
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6.4 MALFUNCTION, INSPECTION, RESOLUTION PROCEDURE
MALFUNCTION INSPECTION RESOLUTION PROCEDURE
No power supplied. LED won‘t
illuminate.
Insufficient insertion of Power
Plug into outlet. Check outlet and securely connect Power Plug.
No power is supplied Check power and other rele-
vant parts.
Power Cord is broken. Arrange its repair or replace-
ment.
Battery Charger‘s power sour-
ce trouble. Arrange a check or repair.
Receptacle and Plug are im-
properly connected. Check the connecting parts and securely connect them.
Battery Pack is improperly
connected Check the connecting parts and securely connect them.
Green LED illuminates soon
after the start of charging Battery is normally charged. Normal.
Battery malfunction. Replace with a new Battery.
(See P17.)
The charging process is
completed however workable
period is shortened. .
Battery nearly dead. Replace with a new Battery.
(See P17.)
Ambient temperature is low
during charging Charge Battery in an ambient temperature between 5 and
40°C.
• For safe handling of Charger, be sure to read the instructions
thoroughly before using Charger.
• Charger is only to be used with an AC100-240V power
source. Never connect Power Cable to any other power
source specification.
•Be sure to fi nish trickle charging within 12 hours after
battery charging process is completed. Extended charging
may reduce battery capacity re-suiting in shorter battery life.
•Battery and Charger‘s Output Terminals have polarity.
Confirm that those Terminals are correctly connected
according their polarity. Improper connection will result in
a short circuit and cause a cable to melt or other serious
charger malfunction.
• Never remove Charger Cover or you will have a danger of
receiving an electric shock.
•Keep Charger indoors, away from direct sunlight and water
splashes, Neglecting this can cause fire, electric shock or
equipment malfunction.
•As Battery deteriorates, its voltage will fail to reach normal
full-charge voltage.
CAUTION
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6.5 BATTERY REPLACEMENT
1. Unscrew the screw mounting Battery Case
and Cover.
2. Disconnect cables from Battery Terminals, remove exhausted Batteries, and install new ones.
3. Connect cables to Battery Terminals as shown in the figure below. Confirm that cables are pro-
perly connected to the proper terminals. Then apply adhesive agent to Connectors to prevent
their loosening.
While Key Switch is set to ON, power will be supplied from
Battery. If STAIRMATE is not be used, be sure to set Key to
OFF and remove it from Key Switch.
CAUTION
Please regard to official rules and regulations for the disposal of batteries. Batteries are to be
returned to sales operator or official public waste disposal site.
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7. PREUSE INSPECTION
Before using the machine, be sure to carry out the daily inspection.
The daily inspection will prevent trouble. It is essential before handling STAIRMATE.
SWITCH INSPECTION
WHEELCHAIR MOUNT UNIT
INSPECTION
Check that there is no deformation or crack
in Wheelchair Mount Unit and that it functions
correctly.
SEAT BELT INSPECTION
Check that there is no deformation or crack in
any Seat Belt securing part and that Seat Belt
is securely locked.
Check that all Switches function correctly.
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PEDAL GUARD AND KICK BAR
INSPECTION
LOCK UNIT INSPECTION
KICK STAND INSPECTION MOTOR, REDUCTION GEAR
INSPECTION
Check that there is no deformation or crack in
Kick Stand and that it functions correctly.
Check that Motor and Reduction Gear have
no abnormal noise, deformation, crack or oil
leakage.
Check that there is no crack or other damage
to Pedal Guard or Kick Bar and that they
function normally.
Check that Lock Unit functions correctly, and
Handle Unit remains stowed when Handle is
locked.
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Check that the right end lamp of Battery Gauge is illuminated.
When the charge level decreases, the illuminating point will shift to the left.
If Battery Gauge is not illuminated at the right end, it means Battery is not fully charged or battery
capacity is reduced due to its deterioration. The total running period will be diminished
.
BATTERY GAUGE INSPECTION
Battery Gauge Available time (Charging percentage)
1
The right end LED illuminates
30 min. (100%)
2
The fourth LED from the right end illuminates
20 min. (65%)
After operating, charge STAIRMATE’s Battery
Pack
3
The seventh LED from the right end illuminates
10 min. (30%)
4
The second LED from the left end flashes
Stopp (0%)
Stop operating the machine and charge Bat-
tery immediately
5
The first and second LEDs from the left end flashes
This indication being prolonged will result in
rapid Battery deterioration. Be sure to stop
the machine at the „4“ indication and charge
Battery.
BATTERY GAUGE INDICATION
Any time Key Switch is set to ON, Battery Gauge indication
may differ from its indication when the power was previously
turned off.
CAUTION
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