Macnaught MATP1220 User manual

The Macnaught range of twin pedestal heavy duty metal
hose reels have been designed using the highest quality,
heavy gauge materials and are fitted with purpose specific
hose and swivels. There are models available for Air, Oil,
Grease and Diesel.
3) The reel base has four 1/2" (12.7mm) drilled holes for
mounting on a suitable flat surface.
ThankyouforpurchasingaMacnaughtTwinPedestalheavy
duty metal hose reel.
IMPORTANT INFORMATION
Read this safety information carefully before use.
Your safety is important to us. Please read and follow all the
safety instructions listed below.
CAUTION
WALL FLOOR
CEILING Fig 2
Fig 1
TYPICALMOUNTINGPOSITIONS
0209
1
The information contained in this instruction manual will help
ensure many years of trouble free operation.
Please take a few moments to read through this instruction
manual before installing your new metal hose reel. If you
require further assistance please contact your nearest
Macnaught distributor or Authorised Macnaught Service
Centre.
GENERAL INFORMATION
TWIN PEDESTAL METAL HOSE REEL
INSTRUCTION SHEET
Please keep these instructions in a convenient location for
future reference.
INTRODUCTION
1) Make sure the line pressure does not exceed the rated
operating pressure of your model hose reel, refer
specifications.
2) Exposure of the skin directly to pressurized air or fluid could
result in severe bodily injury.
3)Before carrying out any maintenance turn off and
disconnect the supply line to the reel and carefully release
the hose line pressure.
4) Use soap and water when checking for leaks.
INSTALLATION
1) For overhead ceiling mounting: Install reels at least 3m
(10 feet) above the floor.
4) Your reel has both angle adjustable hose roller guides.
2) You will need to purchase appropriate hardware for
mounting your new reel.
a) Loosening the bolts on either side of the roller guide
b) Adjust the guide to the required angle
c) Re- tighten the bolts
5) Using the four holes in the base, mount the reel in the
desired location. Be sure to use appropriate hardware and
tighten securely.
6) Apply Teflon tape or pipe sealant to supply line threads,
attach to reel inlet and tighten. The other end of incoming
line can now be connected to desired supply source.
Tighten stopper bolts, and unlatch the reel.
7) Apply Teflon tape or pipe sealant to outlet fitting on reel
hose, then attach to desired tool, or nozzle. Check
connection for leakage, also check hose reel for correct
operation. ( see Operation section.)
MA118
0008
To adjust the angle of the roller guides .
8) If hose stopper adjustment is required, pull hose from reel
and allow to latch at desired length. Loosen stopper bolts
and slide stopper to a position close to the hose guide.
Re-tighten stopper bolts and check operation.

3) To unlatch, slowly pull out the hose until the “clicking” noise
stops, then let the hose retract until the hose stop rests
against the hose guide.
Note: Final spring adjustment is accomplished by adding or
removing wraps of hose around the drum. Refer to
“Adjust Spring Tension”.
CAUTION
2
4) Carefully remove the nuts and washers located around
the drum assembly.
HOSE REPLACEMENT
SPRING CANISTER REMOVAL
OPERATION
1) Check reel for correct operation by slowly pulling out the
hose. A“clicking” noise will be heard every half revolution
of the drum.
2) To latch the reel, pull out the hose and allow it to retract
after hearing the first, second or third “ click”.
Always hold on to the hose while it is rewinding.
4) Periodically check the hose condition for wear or damage,
and check the swivel fitting for leakage. Replace any worn,
damaged, or leaking parts.
ADJUST SPRING TENSION
1) Pull out approximately 2m (6ft) of hose and allow the drum
to latch.
2) Remove hose stopper from hose, and feed hose back
through the guide.
3) Wrap the hose one time around the drum to increase
tension or un-wrap hose one time from drum to decrease
tension.
4) Re-insert hose through guide, and install stopper onto the
hose end.
5) Unlatch the Drum and check tension. Pull hose from reel,
and adjust stopper position if necessary.
REPLACEMENT OF SWIVEL SEALS
1) Turn off the pump and release hose line pressure.
2) Disconnect supply line from swivel inlet.
6) Replace the swivel seals and re-fit the swivel body onto
the reel axle.
10) Re-connect inlet supply line.
11) Check all connections for leaks.
1) Turn off and disconnect the supply to reel and release
hose line pressure.
5) Connect your new hose assembly to shaft joint in the reel.
8) Fit the hose stopper to the hose end, release the drum
latch, and slowly allow the hose to slooly rewind onto the
reel.
1) Pull out the hose approximately 1m (3ft) and latch the reel
2) Remove the outlet nozzle, gun or tool and hose stopper.
3) Carefully unlatch the reel and firmly hold the drum. Allow
the drum to slowly unwind until it stops and no spring
tension remains.
CAUTION
5) Carefully remove both the front and back spring cannister
covers together as an assembly. Remember there is a
large spring inside which can cause severe injury if not
handled correctly.
6) Carefully sit the drum canister down so as the flat inner
plate flat is facing up.
7) Carefully remove the flat inner plate to expose the spring.
8) Inspect and replace the complete drum assembly if the
spring is found to be damaged.
CAUTION
DO NOT under any circumstances remove the spring
from the canister.
SPRING CANISTER REPLACEMENT
1) Slide the flat inner plate over the shaft on the reel.
2) Check the correct orientation of the spring locating boss.
Remove the boss from the middle of the spring cannister
and slide the boss onto the shaft on the reel.
3) Carefully hold the center of the spring up in the middle of
the drum, at the same time slide the drum assembly over
the center boss on the shaft.
Note: The spring will automatically locate itself into the center
boss when you re-tension the reel.
2) Pull out approximately 2m (6ft) of hose and allow the drum
to latch.
3) Remove the outlet nozzle, gun or tool and hose stopper.
Unlatch the reel and carefully allow the hose to slowly
rewind until there is no spring tension remaining.
6) Manualy rotate the drum assembly (away from the roller
guides) and manualy recoil the hose onto the drum.
7) Add tension to the reel by carefully rotating the drum and
hose assembly ( towards the roller guides ) 4 complete
turns,slide the hose through the roller guides and allow
the reel to latch.
3) Remove the outlet nozzle, gun or tool and hose stopper.
Unlatch the reel and carefully allow the hose to slowly
rewind until there is no spring tension remaining.
4) Manually unwind the hose assembly from the drum.
5) Remove the circlip from the swivel shaft, and remove
the swivel body from the shaft.
7) Manualy rotate the drum assembly (away from the roller
guides) and manualy recoil the hose onto the drum.
8) Add tension to the reel by carefully rotating the drum and
hose assembly ( towards the roller guides ) 4 complete
turns,slide the hose through the roller guides and allow
the reel to latch.
4) Manually unwind the hose assembly from the drum.
Carefully disconnect and remove the hose from shaft joint
inside the reel.
9) Fit the hose stopper to the hose end, release the drum
latch, and slowly allow the hose to slooly rewind onto the
reel.

2
3
4
5
6
7
8
PARTS DIAGRAM
9
3
6) Feed the hose through the hose guide, fit the hose stopper,
then unlatch the drum. The hose stopper should now sit
snuggly against the hose guide.
4) Replace all the washers and nuts around the outside of the
drum assembly and securley tighten.
5) Turn the drum anti-clockwise until you feel the spring start
to tension, then turn the drum three complete turns and
latch the drum.
LATCH REPLACEMENT
1) Working from the swivel side of the reel, remove the 4 bolts
holding the swivel body to the axle, then remove the swivel
body.
4) Remove the 4 large bolts holding the support arm to the
mounting bracket located below the swivel body.
6) Inspect the latch assembly, and replace any worn or
damaged parts.
7) Assembly is a reversal of the disassembly proceedure.
17
2) Remove the circlip holding the axle bearing in place.
3) Remove the nut and bolt holding the roller guide to the
support arm.
5) Slide the support arm off the axle.
6
*
ITEM NO DESCRIPTION
REEL MODEL NUMBER
MATP1220 MATP1230 MATP1920 MDTP1920 MDTP2520 MDTP3820 MGTP0615 MGTP0915 MOTP1215 MOTP1220 MOTP1920 WPTP1050
1 ROLLER GUIDE SET * * * * * * * * * * * *
2 SWIVEL ASSEMBLY RW39S RW49S RW59S RHA39S RHA49S ROA69S RHA09S RHA19SG RHA35S RHA39S RHA59S RW39MF
3 SWIVEL SEAL SET (not shown) RW40S RW50S RW60S RHA40S RHA50S ROA70S RHA10S RHA20SG RHA36S RHA40S RHA60S RW40MF
4 SPRING DRUM ASSEMBLY * * * * * * * * * * * *
5 LATCH SET * * * * * * * * * * * *
6 SCREW AND NUT SET * * * * * * * * * * * *
7 NUT AND BOLT * * * * * * * * * * * *
8 BOLT * * * * * * * * * * * *
9 BOLT * * * * * * * * * * * *
10 HOSE ASSEMBLY (not shown) HPW41S HPW51S HPW61S HPA41S HPA51S HPO71S HPA11S HPA21SG HPA37S HPA41S HPA61S HPW42MF
11 HOSE STOPPER (not shown) RW42S RW52S RW62S RHA42S RHA52S N/A RHA12S HPA22SG RHA38S RHA42S RHA62S N/A

TROUBLE CAUSE REMEDY
Hose will not fullyretract A) Outlet nozzle, gun or tool A) Add spring tension. See " Adjust Spring Tension"
is too heavy
B) Spring is fatigued B) Add spring tension. See " Adjust Spring Tension"
Replace Spring canister if required, see "Replacement of Spring Canister"
C) Replacement hose is to long
C) Fit correct length hose (Refer Hose to specifications)
Hose will not retract at all
A) Spring has broken or has lost
A) Replace Spring canister. See "Replacement of Spring Canister"
all tension
Reel will not latch A) Incorrect operation A) Reel latches on first, second or third "click". After the third click the
reel automaticallyrewinds
B) Latch assemblyis worn. B) Replace the latch assembly
Fluid leaks from the swivel
A) Swivel seals are worn A) Replace swivel seals. See " Replacement of Swivel Seals".
4
M odel Description
Hose Specifications
Reel Inlet Hose Outlet M ax Opperating
I.D Length M ax Working Pressure Thread Size Temperature
M DTP2520 DIESEL 25mm (1" ) 20m 3450kPa (500psi) i" BSP 1" BSP 80 DEG C
M ATP1220 AIR / WATER 12.5mm (1/2" ) 20m 2070kPa (300psi 1/2" BSP 1/2" BSP 80 DEG C
M ATP1920 AIR / WATER 19mm (3/4" ) 20m 2070kPa (300psi 3/4" BSP 3/4" BSP 100 DEG C
M OTP1220 OIL 12.5mm (1/2" ) 20m 6900kPa (1000psi) 1/2" BSP 1/2" BSP 100 DEG C
M OTP1920 OIL 19mm (3/4") 20m 6900kPa (1000psi) 3/4" BSP 3/4" BSP 100 DEG C
M GTP0615 GREASE 6mm (1/4" ) 15m 34450kPa (5000psi) 1/4" BSP 1/4" BSP 100 DEG C
M GTP0915 GREASE 9mm (3/8" ) 15m 27600kPa (4000psi) 3/8" BSP 3/8" BSP 100 DEG C
SPECIFICATIONS
TROUBLE SHOOTING GUIDE
Macnaught Pty Ltd
POBox90ArncliffeNSW 2205 Australia
Telephone[phone]
Facsimile [phone]
Email: [email protected]
Web:www.macnaught.com.au
macnaught warranty
Macnaught Pty Ltd (“Macnaught”) warrants that all products manufactured by Macnaught and/or supplied by Macnaught under the
“Macnaught”brand, excluding M-SERIES, MEC-SERIES and WM-SERIES positive displacement meters (“Meters”) and components
subject to wear, will be free from any defects caused by faulty materials or workmanship (“Warranty”) for a period of 5 years from the date
of purchase of the product.
For products (excluding Meters) which carry the “Macnaughtdesign” endorsement, an additional Warranty period of 5 years applies to all
mechanical components (excluding electronic and electrical components), giving a total Warranty period of 10 years.
For Meters, the Warranty period is 2 years from the date of purchase of that product.
For components contained in all products which are usually subject to wear from normal operation of the products (such as o-rings, seals,
bushes, springs, hoses and batteries), the Warranty period is 12 months from the date of purchase of the relevant product.
For products and components which are not manufactured by Macnaught and are supplied by Macnaught under a brand name other than
“Macnaught”, the Warranty period is the longer of 12 months from the date of purchase of the relevant product and the period of the
manufacturer’s warranty.
The warranties contained in clauses 1, 2, 3, 4 and 5 above are conditional on the purchaser, during the relevant Warranty period:
delivering to Macnaught a detailed notice setting out full details of any defect in any product and details of the date and place of purchase
(together with copies of purchase receipts and/or other supporting documents); and
at the purchaser’s own cost, returning the defective product tothe nearest authorised Macnaught service centre.
Subject to compliance by the purchaser with clause 6, Macnaught shall, at its option, repair or replace any product or component found
defective by its inspection by reason of faulty materials or workmanship of Macnaught.
This Warranty does not cover the failure of products, parts or components which, in the sole judgment of Macnaught, arises other than
from faulty materials or workmanship of Macnaught, including misuse, abrasion, corrosion, negligence, accident, substitution of non-
Macnaught parts, unauthorised modification, improper use, storage or handling, faulty installation or tampering by the purchaser or any
third party.
If Macnaught’s inspection discloses no defect in material or workmanship, repair or replacement and return (at Macnaught’s sole option)
will be made at customary charges, which will be advised to the purchaser.
Macnaught’s liability and the purchaser’s rights under this Warranty shall be limited to the repair or replacement of defective products or
components and in particular, shall not extend to any direct, special, indirect or consequential damage or losses of any nature.
The foregoing Warranty supersedes, voids and is in lieu of all or any other warranties.
This Warranty does not form part of, nor does it constitute, a contract between Macnaught and the end-user or purchaser. It is additional to
any warranty given by the seller of the products. This Warranty does not exclude, limit, restrict or modify the non-excludable rights or
remedies conferred upon the end-user or purchaser, or the non-excludable duties or liabilities imposed on the seller or Macnaught, by Part
V, Divisions 2, 2A and Part VA of the Trade Practices Act 1974 (Commonwealth) or other legislative provisions. Macnaught otherwise
excludes, to the extent permitted by law, any rights conferred on the end-user or purchaser or duties or liabilities imposed upon
Macnaught.