Magliner CooLift CPA43HTC User manual

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CooLift®
Serial #: _________________________________
Date of Purchase: ________________________
Owner’s Manual
IMPORTANT: Read entire manual before operating
For CooLift models CPA43HTC, CPA48HTC and CPA53HTC

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CooLift®
Warranty
Magliner products have a one (1) year warranty (unless otherwise specied) from the date of
purchase against defects in workmanship or material. Any part or component, except items covered
by warranties of other manufacturers, returned to the factory or service center freight prepaid
by the owner, found upon examination by Magline, Inc. to be defective or the result of improper
workmanship by the factory will be repaired or replaced without charge and returned to the owner
freight prepaid by Magline, Inc.
Alterations of Magliner products void any warranty or liability on the part of Magline, Inc. Magline,
Inc. does not guarantee product capacity if alterations are made.

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CooLift®
Table of Contents
Introduction, Safety Instructions ...........................................................................................................4
Operating Labels ...................................................................................................................................5
General Specications ..........................................................................................................................6
CooLift Pallets .......................................................................................................................................7
Controls -- General Operation ......................................................................................................... 8-12
Battery Instructions........................................................................................................................ 13-17
Troubleshooting............................................................................................................................. 18-19
Maintenance / Inspection Checklist................................................................................................ 20-25

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CooLift®
Thank you for purchasing the Magliner CooLift! If you have any questions regarding your new
Magliner product please call our customer service department at 1-800-MAGLINE (624-5463) or
[phone]. Please read this manual thoroughly to become familiar with the safe operation and
maintenance of your new Magliner CooLift.
General Safety Instructions
• Carefully read this entire manual before using your Magliner CooLift.
• Keep hands and feet away from all moving parts.
• Always stand clear of lifting platform area when operating.
• Do not attempt to use the Magliner CooLift on a truck ramp.
• Engage the holding brake whenever in a stopped position.
• Keep the Magliner CooLift in an upright position at all times.
• Do not utilize Magliner CooLift as a lifting device for anything other than a CooLift pallet.
• Do not use the Magliner CooLift to lift or to transport people.
• A routine check of the CooLift should be performed daily that includes, but not limited to:
checking for any leaks in the brake system; making sure the containment strap functions
correctly; making sure the lift deck raises and lowers smoothly without excessive noise,
slowing or shuddering; checking the brake system to ensure proper slowing, stopping, and
holding functions.
• Always use the containment strap when moving loads with the Magliner CooLift.
• When transporting a load, always use the handles provided at the user end of the CooLift
in order to provide quick access to the braking system should immediate stopping be
required.
• Operator should be positioned uphill from CooLift when descending on natural grades,
sloping or uneven surfaces.
• Use hand brake to control speed.
• Avoid making sharp turns.
• Always use a Magliner battery charger to charge your battery.
• Do not exceed the pallet capacity limit.
• Brake uid is a slip hazard on any ooring surface; if a leak occurs it should be cleaned up
immediately and completely.
• Do not operate without all guards and safety features securely in place and/or functioning
properly.

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CooLift®
Please follow the reminder labels found on your CooLift unit.

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CooLift®
General Specications CPA43HTC CPA48HTC CPA53HTC
Corresponding pallet size 43 inch 48 inch 53 inch
Capacity 1,200 lbs 1,350 lbs 1,500 lbs
Weight without battery 280 lbs 280 lbs 272 lbs
Weight with battery 346 lbs 346 lbs 338 lbs
Overall height 60 inches 60 inches 60 inches
Overall width 19 inches 19 inches 19 inches
Overall length 60 inches 60 inches 60 inches
Operating temperature* -20 to 120°F -20 to 120°F -20 to 120°F
Propulsion assist speed 0 - 2.5 mph FWD
0 - 2.5 mph REV
0 - 2.5 mph FWD
0 - 2.5 mph REV
0 - 2.5 mph FWD
0 - 2.5 mph REV
*NOTE: When the outside temperature is below 30°F the CooLift should not be left inside the truck
overnight and should never be left inside a freezer or a cooler for extended periods of time. Extended
exposure to subfreezing temperatures will adversely a󰀨ect CooLift battery life.
The CooLift should be stored above 48°F when possible. If the unit is stored in cooler temperatures,
the throttle should be exercised to ensure it will return to neutral position when throttle is released.
Battery Specications
Weight 33 lbs each (66 lbs total)
Voltage 24v (two 12v battery cells)
Battery cells Sealed lead acid - maintenance free
Fluid Specications
Brake uid DOT 3 or DOT 4
CPA43HTC
CooLift with
bulk head
CPA48HTC
CooLift with
bulk head
CPA53HTC
CooLift without
bulk head

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CooLift®
Pallets
Buttons for attaching beginning of
stretch wrap
General Pallet Information:
• Always load within capacity limit.
• Always load within pallet footprint; do not allow load to hang over pallet.
• CAUTION: When using any multiple load handling system (such as a triple-double) to move
the CooLift pallets, do not spread the forks while underneath pallet as it may result in pallet
failure.
• Store in upright position in cool, dry location.
• Do not drop.
• Do not stand upon.
• Wash with mild soap and water.
• Do not use if damaged.
• Make sure to interlock empty pallets when stacking.
• Only stack pallets when empty.
• Do not make modications to pallet.
• Secure load before transporting.
• Use for intended purpose only.
Ergonomically placed hand
holes for easy carrying
Sizes Capacity Part Number
43” pallet 1,200 309344
48” pallet 1,350 309345
53” pallet 1,500 309346
Pallet design allows
for any size CooLift
pallet to stack on
top of any other size
CooLift pallet.
Anti-slip tape
reduces product
from shifting

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CooLift®
D
User Controls
A) Main Power Switch – provides power to the unit for raising and lowering the deck.
B) Circuit Breaker – helps to protect the components should an electrical short or overload occur.
C) Propulsion Power Switch - provides power to the unit for using the propulsion assist feature.
D) Battery Meter – indicates level of charge in batteries.
E) Deck Positioning Switch (up/down) – used to raise and lower the lift deck.
F) Directional Switch (forward/reverse) - used to set direction for propulsion assist feature.
G) Brake Lever – used for slowing and stopping the momentum of the CooLift.
H) Holding Brake Latch – used to keep the CooLift from rolling inadvertently – Always engage
holding brake whenever CooLift is unattended.
I) Cord Storage Brackets – holds the AC built-in battery charger input cord when not in use.
J) Containment Strap – should be used to secure loads during transport.
K) Throttle - used to control speed for propulsion assist feature.
L) Folding Lift Assist Handles (optional) - provides ergonomic lifting solution when leverage is
needed for removing CooLift from under pallet/overcoming thresholds.
A
B
C
H
I
EF
G

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CooLift®
J
K
L

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CooLift®
General Operation of the Magliner CooLift
A) Storage and Limited Use of Holding Brake
1) Engage the holding brake whenever leaving the CooLift unattended.
2) Pallets on the Magliner CooLift should always be in the down position when not moving.
3) Keep hands, feet and all items clear of the moving parts of the CooLift.
4) Never place hands or feet under a loaded elevated pallet.
5) The holding brake is intended to be used for limited periods of time only.
6) Store the CooLift on a hard level surface.
CooLift with product strapped to deck
Front Underside View
B) Loading a pallet on the Magliner CooLift
1) Make sure CooLift deck is in down position.
2) Push the CooLift under the pallet until fully inserted and the back of the pallet is touching
the enclosure (CPA53HTC), bulk head (CPA48HTC) or pallet stops (CPA43HTC).
3) Press and hold the up switch until the lift deck is fully raised (this is noticeable by the sound
changed of the running hydraulic pump and the stop of upward motion of the pallet).
4) Engage the holding brake by depressing the brake lever back toward the horizontal handle
with one hand and ipping the holding brake latch into one of the provided notches to hold
it in place.
Note: Make sure the deck is in the up position prior to fastening the containment strap.
5) Fasten the containment strap to secure the load by: a) rmly grasping the end of the
strap; b) pulling it out from the roll directly over the center of the load taking care not to twist
the strap; c) extending strap far enough to snap into position; and d) hooking strap to the
containment lock located at the lower front end of the cart (see Front Underside View).
6) The maximum stacking height for all models (CPA43HTC, CPA48HTC, and CPA53HTC)
models is 50” from the oor. However, never stack a load that is higher than your line of
vision.

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CooLift®
Figure 1: CooLift secured under a loaded
pallet with the holding brake engaged
Figure 2: CooLift strapped into truck for transport
D) Unloading a pallet from the Magliner CooLift
1) Position the cart in place on a level surface and engage the holding brake.
2) Lower the deck completely.
3) Unlock the containment strap from the lock by lifting the tab and sliding the latch out.
4) Walk the strap back into position on the roll.
5) Disengage the holding brake by pulling the brake lever back until the latch releases.
6) Pull CooLift out from under pallet
E) Transporting the Magliner CooLift inside the truck
Note: It is important to keep the CooLift upright at all times.
1) If you are transporting the CooLift on a truck that has loaded pallets, insert the CooLift
completely under a fully loaded pallet and toggle the up switch until the lift deck makes
contact with the bottom of the pallet but does not lift and engage the holding brake
(Figure 1).
2) If there are no loaded pallets on the truck, the CooLift should be parked next to the wall
and strapped in with the holding brake engaged (Figure 2).
C) Transporting a pallet with the Magliner CooLift
1) When transporting a pallet with the CooLift the operator should always use caution on
natural grades. Be positioned uphill from cart when descending, use brake to control speed
and make no sharp turns.
2) Care should be taken to address any sidewalk ramps or door thresholds to help maintain
stability in the load.
3) Use caution at all sloping or uneven surface areas and make any nal positioning changes.
4) Depress the down switch and hold it until the CooLift deck has lowered completely. Note: it
is possible to have the pallet sitting on the oor and the deck still engaged to the bottom of
the pallet if the deck has not been completely lowered.
5) Remove the CooLift from under the pallet.

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CooLift®
F) Using the Variable Speed Propulsion Assist Feature
1) Turn both the Main and Propulsion power switches to the “On” position.
2) Use the directional switch to indicate either forward or reverse movement. The unit can
be driven forward when the switch is pushed upward or in the middle position. The switch
must pushed backward for reverse.
3) Slowly pull the throttle lever to begin motion.
General Propulsion Assist Warnings:
• Do not use propulsion assist when in conned spaces.
• Be sure there are no obstacles or people in front of the CooLift before activating propulsion.
• Check to be sure the path is clear.
• Check behind you for obstacles or people before using the propulsion assist in reverse mode.
• Keep both hands on the CooLift handles while using the propulsion assist feature.
Throttle

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CooLift®
Battery
General Battery Warnings:
• Do not connect accessories to the battery; this will cause
premature battery failure or possible damage to the
batteries.
• Unauthorized modication could create a hazardous
condition and result in serious injury.
• Batteries contain acid, which can burn eyes, skin,
clothes, etc. Use caution! Always wear gloves when
working with batteries. If contact occurs, ush
immediately with water and get medical attention.
Protect surfaces from battery damage by placing
batteries on rubber or plastic surfaces.
• To prevent electrical shock, do not touch non-insulated
parts of the charger output connectors, battery
connectors or battery terminals. Do not use connectors
that are cracked, corroded, or do not make adequate
electrical contact. Use of damaged or defective
connectors could result in re or electrical shock.
• Keep sparks, ame and smoking materials away from
batteries.
• Batteries can supply a large amount of current. Do not wear jewelry or watches when working on
the batteries as an accidental shorting could occur and cause severe burning.
• Only qualied technicians should service your Magliner CooLift power supply system.
• Disconnect the batteries by unplugging the main wiring harness at the control board before
attempting to replace any electrical components.
• Only use authorized Magliner CooLift replacement parts.
Battery Life
The Magliner CooLift is powered by two 12-volt storage batteries. The lift and propulsion motors
draw current from the batteries based on the amount of e󰀨ort required to meet load being lifted.
Testing and research has been done to ensure a fully-charged battery will allow the user to go
through two days of single-shift operation without recharging the system. This amounts to a total of
over 500 lift cycles and traveling 3 miles with propulsions. However, extreme temperature ranges
and extreme loads can have an e󰀨ect on the amount of power available during one charging cycle.
NOTE: The battery must be charged within 3 months of storage to prevent self-discharge. If the
battery is not charged within 3 months of storage, permanent loss of capacity may occur.
If the CooLift will be used regularly, it is recommended that the unit be kept on a charger whenever it
is not in use; the batteries will not overcharge. If the CooLift is going to be stored and/or not in regular
use, the batteries must go through a full charge cycle every 2 weeks to ensure battery life and duty
cycle.
*Battery has a warranty of six (6) months.

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CooLift®
Battery Charging
A built-in Magliner AC charger (part #3098781) when using a common 120v
domestic or 230v international outlet is capable of safely charging your
CooLift battery. This charger uses standard household power.
Battery Charging Warnings:
Use only Magliner chargers designated for use with CooLift.
Do not expose charger to excessive rain or snow.
To prevent risk of re, use the charger only in a dry, well ventilated room without ammable uids
or explosive gases.
Do not allow clothing, blankets or other material to cover battery charger during charging process.
Even though the charger has an internal temperature gauge and will not function if the temp gets
too hot, as a precaution, keep any highly ammable objects away.
Use of an attachment not recommended or delivered by the battery charger manufacturer may
result in a risk of re, electric shock or injury to persons.
Avoid using an extension cord as it can present risk of re and electrical shock. Never use a
household extension cord if the charger plug does not reach outlet. If an extension cord must
be used, use a three conductor No. 14 AWG (or heavier) cord with proper ground, in good
electrical condition and kept as short as possible.
Make sure the cord is located such that it will not be a trip hazard or otherwise subject to
damage or stress.
Do not operate a charger with a damaged cord or plug – replace immediately.
Do not operate a charger if it has received a sharp blow, been dropped, or otherwise
subjected to damage or stress.
Do not disassemble the charging unit.
To reduce risk of electrical shock, unplug the charging unit from the AC power supply source
before attempting any maintenance or cleaning.
Always unplug the charging unit before operating the Magliner CooLift.
Always use battery chargers supplied by Magline, Inc. Other battery charging units could
cause damage to your batteries or personal injury.
Batteries generate gases that can be explosive. If an interruption of the charging cycle is desired,
simply disconnect the charger from the power supply source at the wall outlet.
To avoid damage to battery charger connectors and cords, disconnect the plug by grasping the
plug body and pulling it straight out of the wall outlet. DO NOT pull on the cord. DO NOT twist,
rock, or pull the connector sideways.
The metal tip on the end of the plug may be hot when it is rst unplugged.

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CooLift®
Using the AC Charging Unit
Note: A completely drained 40Ah battery can take up to 8 hours to fully charge.
1. To charge the CooLift, connect the AC charger plug to an AC outlet (120v domestic or 230v
international).
2. The batteries may be charged as often as desired. Magline recommends charging at least once
after each delivery route is complete.
NOTE: Each positive and negative wire from each charging bank has a 7.5A fuse.
AC Charging Unit LED Indicators
The ashing red lights indicate the charging phase while the batteries are charging.
• 1 bar = 0-25% charged. The light will turn solid when 25% charge is reached, and the next light
will begin to ash.
• 2 bars = 25-50% charged. The light will turn solid when 50% charge is reached, and the next light
will begin to ash.
• 3 bars = 50-75% charged. The light will turn solid when 75% charge is reached and the next light
will begin to ash.
• Flashing green light + 3 red light = 75-95%, this DOES NOT mean fully charged.
• Maintenance mode (ashing green + 0 red lights) = 95-100%, means battery is optimizing the
charge going into the battery, which ensures the battery is not overcharged. This prolongs battery
life.
• Solid Green light = 100% fully charged
Charging notes: If batteries are fully charged and the charger is plugged in, the charger light will run
through the entire cycle (1 red bar, 2 red bars, 3 red bar etc). This can take up to 3-5 minutes to go
through the cycle; do not assume the charger did not charge the batteries. The charger constantly
reads the batteries to determine optimal charging behavior. Wait several minutes for the charger to
properly read the batteries.

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CooLift®
Other Charger LED Indicators
These two orange power lights can mean 2 possible things.
1. Press buttons 1 and 2 until the desired mode light is illuminated. The correct mode for your model
is stated below.
2. There is an error in the connection with the batteries. This will show when the charger cannot read
a connection between the batteries, and pressing buttons 1 & 2 do nothing. Possible causes are
loose terminal(s), wire or fuse disconnect, or a faulty battery bank. If lights light up, this means that
power is being supplied to the charger, but not to the batteries.
The white lights indicate the mode the charger is in either 12V Standard, AGM, Lithium or repair
mode. The modes are selectable using buttons 1 & 2 once the charger is plugged in and the orange
icons light up. Below are the following modes, and which mode should be selected.
• 12V Standard is used for a general range of battery types. Select this mode for CooLift
models with propulsion assist (models beginning in CPA).
• AGM mode used for certain AGM batteries.
• Lithium mode is for lithium batteries (not available for CooLift units).
• Repair mode will be used if a battery is showing less than 1 volt. Repair mode will not x all
battery problems. To use repair mode, hold down buttons 1 & 2 for at least 3 seconds.

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CooLift®
Battery Meter Operating Instructions
• Battery meter will show the charged state of the battery whenever the main power switch is
turned ON
• During normal operation, the charged state of the battery is indicated by the number of bars
displayed on the meter
• Full charge is 10 steady bars
• A partial charge is two to nine steady bars
• A low battery is two alternately ashing bars
• While the battery charger is plugged in and charging the battery, the display will repeatedly
scroll across the bars up to the level of charge in the battery
• Full charge is indicated by scrolling across 10 bars
• A partially charged battery is indicated by scrolling across two to nine bars
• When the main power switch is OFF, the battery meter will not display
Error LED Indicators
Solid - Charger is in Standby mode or battery voltage is to low for
charger to detect.
Solid - Battery voltage is too high for the selected charge mode. Check
the battery and charge mode.
Solid - Possible battery short / battery will not hold a charge. Contact
Magline.
Solid - Reverse polarity. Reverse the battery connections.
Flashing - Charger internal temperature too high - Charger will resume
function once the charger internal temperature drops, OR
Charger ambient temperature too cold - Charge will resume function
once the charger ambient temperature rises.

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CooLift®
Troubleshooting - CPA Models
Problem Possible Causes Remedy
The unit does not
turn on.
Main power switch Make sure the main switch is turned on.
Battery power Make sure the batteries are charged.
Circuit breaker Check the circuit breaker; if it has been tripped,
reset it.
Electrical connections
Check electrical connections for tightness,
including battery terminals within the
enclosure.
The CooLift is not
charging up.
Charger
Make sure that the charger is working correctly.
Make sure the charger is in the correct mode.
All CooLift CPA models need the NOCO charger
set to 12V Standard.
Make sure there is no damage to the plug or
cord; replace any damaged items.
Make sure the power plug is plugged into the
charger socket.
Make sure the charger output cord is plugged
into the batter pack charger port.
Abbreviated information below; See pages 15-
17 of the Owners Manualfor complete charger
information.
Electrical connections
Check electrical connections for tightness,
including battery terminals within the
enclosure.
AC Charging Unit LED Indicators
The ashing red lights indicate the charging phase while the batteries are charging.
• 1 bar = 0-25% charged. The light will turn solid when 25% charge is reached, and the next light will begin to ash.
• 2 bars = 25-50% charged. The light will turn solid when 50% charge is reached, and the next light will begin to ash.
• 3 bars = 50-75% charged. The light will turn solid when 75% charge is reached and the next light will begin to ash.
• Flashing green light + 3 red light = 75-95%, this DOES NOT mean fully charged.
• Maintenance mode (ashing green + 0 red lights) = 95-100%, means battery is optimizing the charge going into the
battery, which ensures the battery is not overcharged. This prolongs battery life.
• Solid Green light = 100% fully charged
Normal Charging Lights Correct Charger Mode

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CooLift®
Troubleshooting - CPA Models
Problem Possible Causes Remedy
The pump runs and
will not shut off. Circuit continuity
Turn off main power switch.
Check the continuity of the starter solenoid.
Check the continuity of the operator on/off
switch.
The pump is running
but the deck is not
lifting.
Reservoir
Make sure the reservoir has the correct level of
fluid.
Make sure the breather cap for the reservoir is
plugged.
Make sure the manual pump release valve is
open.
Hydraulic lines Check for leaks in the hydraulic system; replace
damaged components.
Deck lifts but then
gradually lowers
with and without a
load.
Pump release valve
Be sure valve is secured tightly in the pump
housing using a ¾” or 21mm wrench, be sure
release valve is in the closed position (turn
clockwise until snug).
Hydraulic lines Check for leaks in the hydraulic system; replace
damaged components.
The deck lifts OK but
lowers slowly. Hydraulic lines
Does it go down more quickly when opening
the manual release valve? Check for leaks
in the hydraulic system; replace damaged
components.
The deck lifts slower
than usual.
Reservoir
Be sure the pump has the correct amount of
fluid.
(ISO32 Hydraulic fluid). 16 oz. max for a full
system. Fluid level needs to be 3 ¾” from the
bottom of the fill plug.
(Fluid available through Magline or most
automotive retailers).
Hydraulic line
Check the line for and cuts or damage. Replace
as needed.
See Part# 55424.
The deck is in the up
position and will not
go down.
Linkage System
Check for and remove any foreign matter in the
linkage system.
Check to be sure the pins or linkage aren’t
rubbing or binding.
Electrical connections Check electrical connections for tightness.
Manual pump handle
Use the manual pump handle to lower the deck
(the manual pump handle is stored inside the
enclosure).

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CooLift®
Troubleshooting - CPA Models
Problem Possible Causes Remedy
The brakes are not
working or braking
unevenly side to
side.
Brake fluid
Check for leaks in the brake lines; replace
damaged components.
Make sure the brake reservoir has the correct
level of fluid.
Sometimes pumping the brake lever several
times corrects the issue.
Brake mounting
Make sure both of the calipers mounted tightly
to the rail?.
Make sure the brake discs are running true and
mounted properly.
Check to see if disc mounting screws have not
backed out; tighten or replace as necessary.
Hydraulic or brake
fluid has dripped
into the drip pan
underneath the
CooLift deck.
Lines Check for leaks in the hydraulic or brake
system; replace damaged components.
Cleanup Wipe up any fluid that may have leaked into the
drip pan using shop towels.
The propulsion
assist feature is not
operating (continued
on next page).
Battery power Make sure the batteries are charged.
Power switches Ensure both the lift system and propulsion
system switches turned to the ON position.
Cycle reset
Fully lower the deck and turn both the Main
power and propulsion system switches to the
OFF position.
Wait 2-3 minutes and turn the lift system and
propulsion system switches to the ON position.
Electrical connections
Is the jumper wire harness connected to the
main wiring harness?This part of the main
wiring harness consists of two red wires.
Check to make sure the wires to the throttle
connected, both in the enclosure and on the
handle.
Check for loose wire connections from the
controller or battery.