Magtek IntelliStripe 60 Product manual

IntelliStripe 60
TTL INSERTION READER
TECHNICAL REFERENCE MANUAL
Manual Part Number: 99875135 Rev 14
MAY 2003
REGISTERED TO ISO 9001:2000
20725 South Annalee Avenue
Carson, CA 90746
Phone: [phone]
FAX: [phone]
Technical Support: [phone]
www.magtek.com

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Copyright©1999-2004
MagTek®, Inc.
Printed in the United States of America
Information in this document is subject to change without notice. No part of this document may
be reproduced or transmitted in any form or by any means, electronic or mechanical, for any
purpose, without the express written permission of MagTek, Inc.
MagTek is a registered trademark of MagTek, Inc.
IntelliStripe®is a registered trademark of MagTek, Inc.
Torx®is a registered trademark of Textron, Inc.
REVISIONS
Rev Number Date Notes
1 12 Aug 99 Initial Release
2 22 Nov 99 Section 1: Changed Specifications for storage temp from (-40oF to 176oF)
to
(-40oF to 158oF); Section 2: Added fraud detect enable to Fraudulent Card
Detection System, added further description to Mag-Read Enable.
3 12 May 00 Section 1: Added Configurations. Adds Appendix B. Bezel. Adds
Appendix C. PCB Design.
4 29 Nov 00 Changed fonts in Figures A-1, A-2, A-4, and A-5 in order to convert from
the Word document to an Acrobat 4.0 PDF document. The font worked in
Acrobat 3.0 but does not work in Acrobat 4.0.
5 01 Jan 01 Front Matter: Changed copyright date; Changed Warranty from 90 days to
one year.
6 13 Feb 01 Appendix C, Figure -C1 added centerlines and dimensions to J1, J2, and
J3.
7 27 Jul 01 Front Matter, Agency page: Changed FCC to Class B, editorial change to
UL, CUL.
8 17 Aug 01 Section 2, Mechanical Mounting: Editorial. Changed two stand-off
descriptions to “Optional stand-offs for ….” Changed Front Flange
description for clarity. Figure 2-2: In Side elevation view, removed callout
on threaded stand-off for clarity.
9 24 Jun 02 Remove all Fraud Detect References.
10 06 Aug 02 Sec 1: Added Special Option, Revised Electrical and weight Specs, Added
Related Documents; Specs, Table 1-1, Corrected input voltage, added
Mag Read Output levels; Sec 2: Fig 2-4, added note to clarify mating
connectors; To Table 2-1 made minor modifications, To Mag Stripe
Readers, added not symbol to signals, added reverse logic to strobe,
added recommendation to strobe, added ref to I/O Interface.. manual; To
Mag-Read Enable added (Sleep Mode), to Table C-2 added colors.
Appendix A: Added note to Fig A-3. Appendix B: Added colors to Table
C-2, PCB Head Wiring.
11 23 Sep 02 Sec 1: Options, combined descriptions of card latch and power fail. Sec 2:
added L3 and L4 descriptions to Latch control. Appendix A: Added L4
description and Figure A-4.

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REVISIONS (Continued)
Rev Number Date Notes
12 15 Nov 02 Sec 2: After Fixed Connector, 26-pin added note for strain relief.
Appendix B: Added International Metal Bezel. Appendix C: Added screws
and torque for mounting PCB.
13 16 May 03 Front Matter: added ISO line to logo, changed Tech Support phone
number, added new warranty statement.
14 21 Apr 04 Appendix B, International Metal Bezel Mounting: added description of
Phillips or Torx®.

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Limited Warranty
MagTek, Inc. warrants that the Product described in this document is free of defects in materials and
workmanship for a period of one year from the date of purchase where the date of purchase is defined as
the date of shipment from MagTek. During this warranty period, MagTek shall, at their option, repair or
replace without charge for either parts or labor, any failure, malfunction, defect or nonconformity which
prevents the product from performing in accordance with MagTek’s published technical specifications
and manuals.
This warranty does not apply to wear of the magnetic read head. This warranty shall not apply if the
product is modified, tampered with, or subject to abnormal working conditions. This warranty does not
apply when the malfunction results from the use of the Product in conjunction with ancillary or peripheral
equipment where it is determined by MagTek that there is no fault in the Product itself.
Notification by the Customer to MagTek of any condition described above should be directed to the
Customer’s MagTek Sales Representative or to MagTek’s Help Desk at [phone]. If the Product is
to be returned from the Customer to MagTek, a returned material authorization (RMA) will be issued by
MagTek. The Customer shall be responsible for shipping charges to MagTek, (20801 S. Annalee Ave.,
Carson, CA 90746). MagTek shall be responsible for shipping charges back to the Customer.
Repair or replacement as provided under this warranty is the exclusive remedy. This warranty is in lieu
of all other warranties, express or implied.

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FCC WARNING STATEMENT
This equipment has been tested and found to comply with the limits for Class B digital device, pursuant to
Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a residential environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation.
FCC COMPLIANCE STATEMENT
This device complies with Part 15 Of The FCC Rules. Operation of this device is subject to the
following two conditions: (1) This device may not cause harmful interference. And (2) This device must
accept any interference received, including interference that may cause undesired operation.
CANADIAN DOC STATEMENT
This digital apparatus does not exceed the Class B limits for radio noise for digital apparatus set out in the
Radio Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables
aux appareils numériques de las classe B prescrites dans le Réglement sur le brouillage radioélectrique
édicté par les ministère des Communications du Canada.
CE STANDARDS
Testing for compliance to CE requirements was performed by an independent laboratory. The unit under
test was found compliant to Class B.
UL/CSA
This product is recognized per Underwriter Laboratories and Canadian Underwriter Laboratories 1950.

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TABLE OF CONTENTS
SECTION 1. FEATURES AND SPECIFICATIONS.....................................................................................1
STANDARD FEATURES..........................................................................................................................1
OPTIONS..................................................................................................................................................1
SPECIAL OPTION....................................................................................................................................1
CONFIGURATIONS.................................................................................................................................2
RELATED DOCUMENTS.........................................................................................................................2
SPECIFICATIONS....................................................................................................................................2
SECTION 2. INSTALLATION......................................................................................................................5
MECHANICAL MOUNTING .....................................................................................................................5
Front Flange.........................................................................................................................................5
Side Mounting Studs ............................................................................................................................5
Side Mounting Holes ............................................................................................................................5
Stand-offs .............................................................................................................................................5
I/O CONNECTORS ..................................................................................................................................6
Fixed Connector, 26-Pin.......................................................................................................................8
Flex Connector, 10 Pin.......................................................................................................................10
TIMING ...................................................................................................................................................11
SMART CARD READER........................................................................................................................11
MAGNETIC STRIPE READER...............................................................................................................12
Mag-Stripe Functions .........................................................................................................................12
Data....................................................................................................................................................12
Strobe.................................................................................................................................................12
Card Present (Mag Media Detect)......................................................................................................12
Mag-Read Enable (Sleep Mode)........................................................................................................13
SENSING SWITCHES............................................................................................................................13
Card Present Switch...........................................................................................................................13
Card Seated Switch............................................................................................................................13
Card Latch Switch ..............................................................................................................................14
Latch Control......................................................................................................................................14
APPENDIX A. OPTIONS...........................................................................................................................15
SMART CARD OPTION.........................................................................................................................15
CARD LATCH OPTION..........................................................................................................................16
POWER-FAIL LATCH RELEASE OPTION, L3......................................................................................17
POWER-FAIL LATCH RELEASE OPTION, L4......................................................................................18
GATE OPTION.......................................................................................................................................19
APPENDIX B. BEZEL CONFIGURATION AND MOUNTING..................................................................21
INTERNATIONAL METAL BEZEL MOUNTING.....................................................................................23
Compatibility.......................................................................................................................................23

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APPENDIX C. PCB DESIGN.....................................................................................................................25
PARAMETERS.......................................................................................................................................25
PCB HEAD WIRING...............................................................................................................................27
FIGURES
Figure 1-1. IntelliStripe 60 ----------------------------------------------------------------------------------------------------viii
Figure 2-1. Chassis Mounting Features-------------------------------------------------------------------------------------6
Figure 2-2. Stand-off Mounting------------------------------------------------------------------------------------------------7
Figure 2-3. Dimensions for Mounting----------------------------------------------------------------------------------------8
Figure 2-4. Fixed I/O connector Location and Pin Numbers -----------------------------------------------------------9
Figure 2-5. Flex I/O Connector Location and Pin Numbers ----------------------------------------------------------10
Figure 2-6. Timing--------------------------------------------------------------------------------------------------------------11
Figure A-1. Smart Card Landing Contact Assembly -------------------------------------------------------------------15
Figure A-2. Card Latch Assembly ------------------------------------------------------------------------------------------16
Figure A-3. Latch Release Capacitor--------------------------------------------------------------------------------------17
Figure A-4. Connector, 26-pin, J12-----------------------------------------------------------------------------------------18
Figure A-5. Gate Assembly---------------------------------------------------------------------------------------------------19
Figure B-1. Flanges for Bezel Mounting ----------------------------------------------------------------------------------21
Figure B-2. Bezel Mounting --------------------------------------------------------------------------------------------------22
Figure B-3. International Metal Bezel Mounting-------------------------------------------------------------------------24
Figure C-1. PCB Design ------------------------------------------------------------------------------------------------------25
TABLES
Table 1-1. Specifications--------------------------------------------------------------------------------------------------------2
Table 2-1. Pin List for 26-pin I/O Connector (J12)------------------------------------------------------------------------9
Table 2-2. Pin List for Flex Cable-------------------------------------------------------------------------------------------10
Table B1. Examples of Configurations Compatible with the Metal Bezel-----------------------------------------23
Table B2. Examples of Configurations Not Compatible with the Metal Bezel -----------------------------------23
Table C-1. Component and Connector Descriptions-------------------------------------------------------------------26
Table C-2. PCB Head Wiring ------------------------------------------------------------------------------------------------27

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Figure 1-1. IntelliStripe 60

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SECTION 1. FEATURES AND SPECIFICATIONS
The IntelliStripe 60™ is a hybrid TTL Insertion Reader that reads both magnetic stripe cards and
smart cards. The Reader has an industry standard mechanical footprint and electrical interface.
The IntelliStripe 60 is designed for self-service applications such as payphones, vending
machines, kiosks, and fuel pumps.
STANDARD FEATURES
Standard features of the IntelliStripe 60 are as follows:
The basic chassis allows for flexible customizing of the options listed below
Four different Chassis styles allow for optimized mounting and integration
Rugged – High impact plastic with read heads attached to beam mounts
Vandal Resistant – Open chassis design provides superior debris clearing; half-card drop-out
allows half-size credit cards and coins to be cleared from insert channel
OPTIONS
Any or none of the options listed may be selected:
Smart Card Contacts (8 or 16) for reading both ISO and CP8/AFNOR contact locations
Single or Dual Heads for mag-stripe reading −Optimizes card orientation for easier
customer use
Mag-stripe can be configured to support all popular track combinations
Front Card Gate prevents coins, dust, moisture, and debris, from entering the unit – opens
only when ISO-size card enters the unit
Card Latch and Power-Fail Unlatch. The card latch physically restrains the card inside the
Reader to prevent disruption of the smart card interface session. The power fail unlatch
feature releases the card automatically if power is lost. There are two embodiments of the
option, L3 and L4. These embodiments differ only in how power fail and latch voltage are
applied to the Reader. (See Section 2, Latch Control and Appendix A, Options.)
•Bezel that attaches to the unit (See Appendix A)
SPECIAL OPTION
Mag Data (J12-15; J12-23, J12-25) can be converted to positive logic on most IntelliStripe 60’s.
Consult the factory for more information.

IntelliStripe 60, TTL Insertion Reader
2
CONFIGURATIONS
The following part numbers are basic configurations.
Part Number Description
21160052 No PCB, Front/Side Chassis Mount, 8 Smart Card Contacts, Gate Assembly, Card
Latch Assembly, 3 Tracks, 1 Mag Read Head, Head position opposite Smart Card,
Plastic Bezel
21160060 PCB, Front/Side Chassis Mount, 8 Smart Card Contacts, Gate Assembly, Card Latch
Assembly with Release, 3 Tracks, 2 Mag Read Head, Head position Both Sides, Plastic
Bezel, Card Present Switch
RELATED DOCUMENTS
The IntelliStripe 60, TTL Insertion Reader will read cards that meet the standards defined by ISO
(International Standards Organization):
ISO 7811 Identification Cards - Mag-stripe Cards, Tracks 1-3
ISO 7810 Identification Cards - Physical Specifications (ID-1 Cards)
Available from ANSI, Phone [phone]; www.ANSI.org.
For further information about magnetic stripe readers, refer to MagTek part number 99875148,
I/O Interface for TTL Magnetic Stripe Readers, Technical Reference Manual.
SPECIFICATIONS
Specifications for the Reader are listed in Table 1-1.
Table 1-1. Specifications
DATA FORMAT SPECIFICATIONS
Reader Configuration
Track 2
Track 1,2
Track 2,3
Track 1,2,3
Data Format Specifications*
ISO/ANSI/AAMVA/CDL/210bpi on TK2 formats
ISO/ANSI/AAMVA/CDL/ 210bpi on TK2 formats
ISO/ANSI/AAMVA/CDL formats
ISO/ANSI/AAMVA/CDL formats
* ISO (International Standards Organization), ANSI (American National Standards Institute), AAMVA,
(American Association of Motor Vehicle Administrators), CDL (California Drivers License)
OPERATIONAL
Card Speed: 3 IPS (7,62cm/sec) to 50 IPS (127cm/sec)
Recording Method Two-frequency coherent phase (F2F)
MTBF Electronics: 125,000 hours
Head: 1,000,000 passes (500,000 Insertion Cycles)
SC contacts: 1,000,000 passes

Section 1. Features and Specifications
3
ELECTRICAL
TTL Level (Non-Intelligent
PCB):
Input Voltage (J12-11):
With Latch:
No Latch:
Reader Current:
Reader Output levels:
J12-22 to J12-26
and
J12-15 to J12-16
Latch Motor Voltage:
(J12-19)
Latch Motor Current:
(J12-19)
Power-Fail
Unlatch Voltage:
Power-Fail
Unlatch Current:
5.0 VDC ±5%
2.7 VDC to 5.5 VDC
Sleep Mode: 20 uA max. per read channel
Normal Mode: 2 mA max. per read channel
Vol = 0.4 VDC @ 2.0 mA
Voh = Vcc -0.5 VDC @ 2.0 mA
4.5 VDC to 8.5 VDC
Sleep Mode: 20 uA max.
Normal Mode: 300 mA nominal for 40 msec
Unlatches when the voltage at J12-11 drops below 4.5 VDC
Sleep Mode: 10 uA max.
Normal Mode: 500 mA nominal (via external capacitor).
Note: Actual current may vary based upon applied motor input voltage.
See Appendix A, Power-Fail Latch Release Assembly.
MECHANICAL
Chassis Mounting Options
Front Flange: See Section 2, Figures 2-1 and 2-3
Side Mounting Studs: See Section 2, Figures 2-1 and 2-3
Side Mounting Holes: See Section 2, Figures 2-1 and 2-3
Standoffs on Top: See Section 2, Figure 2-2
Dimensions (Core Chassis)
Overall Length:
Mounting Depth:
Height:
Width:
4.70" (119,4 mm)
3.80" (96,5 mm) when mounted with front flanges
1.30" (33,0 mm)
2.60" (66,0 mm) without mounting bosses or flanges
Weight: 120 gr (4.2 oz) without bezel, with dual head, 8 pin contact, latch, gate,
front mount flanges. 201 gr (7.1 oz) with bezel.
ENVIRONMENTAL
Temperature
Operating:
Storage:
-25oC to 70oC (-13 oF to 158 oF)
-40oC to 70oC (-40 oF to 158 oF)
Humidity
Operating:
Storage:
5% to 95% noncondensing
5% to 95% noncondensing
Altitude
Operating:
Storage:
0-10,000 ft. (0-3,048 m.)
0-50,000 ft. (0-15,240 m.)

IntelliStripe 60, TTL Insertion Reader
4

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SECTION 2. INSTALLATION
The Installation of the IntelliStripe 60 Insertion Reader includes mechanical and electrical
connections.
MECHANICAL MOUNTING
Mounting options for the Reader are as follows:
Front Flanges only
Side Mounting Studs only
Side Mounting Holes only
Front Flanges and Side Mounting Studs together
Optional standoffs for chassis or secondary PCB mounting
Chassis mounting features are shown in Figure 2-1. Standoff mounting is shown in Figure 2-2.
Mounting dimensions are shown in Figure 2-3. Descriptions of the mounting options are as
follows:
Front Flange
Two molded mounting flanges toward the front of the chassis provide slots for attachments. (See
Figures 2-1 and 2-3.)
Side Mounting Studs
There are four molded studs. Two are located on each side of the chassis. Optional threaded
inserts can be inserted in both ends of the studs with either imperial or metric sizes. (See Figures
2-1 and 2-3.)
Side Mounting Holes
Four molded holes are available when studs are not provided. Holes are positioned inline with
the center line of the stud with molded nut retaining features. (See Figures 2-1 and 2-3.)
Stand-offs
Threaded stand-offs located on the upper side of the Reader are optional. Standoffs may be used
for chassis or third party PCB mounting. (See Figure 2-2.)

IntelliStripe 60, TTL Insertion Reader
6
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I/O CONNECTORS
The IntelliStripe 60 contains a fixed 26-pin I/O connector, which connects to the user's circuit.
The Host manipulates and monitors the signals on the 26-pin header and implements the
following functions:
Enable/Disable and monitor status of TK 1, 2, 3 mag-stripe read operations
Smartcard read-write operations
Monitors status of Card Present switch, Card Seated switch, and Card Latched switch
(external pull-up resistors are required)
Control of Card Latch mechanism
The Reader also has a Power-fail Latch eject, which is automatic and is not controlled nor
monitored by the Host I/O 26-pin connector.
Figure 2-1. Chassis Mounting Features

Section 2. Installation
7
0.100 = Dimensions in inches
[2,54 ] = Dimensions in millimeters
Figure 2-2. Stand-off Mounting

IntelliStripe 60, TTL Insertion Reader
8
Figure 2-3. Dimensions for Mounting
0.100 = Dimensions in inches
[2,54 ] = Dimensions in millimeters
Fixed Connector, 26-Pin
Figure 2-4 shows the location of the 26-pin Fixed Connector. Table 2-1 lists the I/O Fixed
Connector pin numbers, Signal names, and the I/O direction with respect to the Reader (IN is in
to the Reader, and OUT is out of the Reader).
Note
The 26-pin is not a locking connector. If there is considerable
cable movement, it is advisable to provide strain relief by using
cable ties in appropriate places outside of the unit.

Section 2. Installation
9
Figure 2-4. Fixed I/O connector Location and Pin Numbers
Table 2-1. Pin List for 26-pin I/O Connector (J12)
Pin
Number Signal Name I/O Direction
1 ICC-C1 Power IN
2 ICC-C2 Reset IN
3 ICC-C3 Clock IN
4 ICC-C4 RFU -
5 ICC-C5 Ground
(Common to Pins 13, 17) IN
6 ICC-C6 Programmable
Power IN
7 ICC-C7 Data IN/OUT
8 ICC-C8 RFU -
91, 3 Card Present Switch OUT
101, 3 Card Seated Switch OUT
11 +VCC IN
12 Latch Control IN
13 Circuit Ground (Common
to Pins 5, 17) IN
Notes: 1= Active Low
2= Mag Data outputs on pins 15, 23, 25 are normally referenced as: Low = "1" bit, High = "0" bit.
3=10K pull-up resistors required on pins 9, 10, 18
Pin
Number Signal Name I/O Direction
14 NC, Reserved
152Mag Data, Track 2 OUT
161Mag Strobe, Track 2 OUT
17 Latch Motor Gnd
(Common to Pin 5, 13) IN
181, 3 Card Latched Switch OUT
19 Latch Motor −
Motor Voltage IN
201Mag Read Enable IN
21 NC, Reserved
221Mag Media Detect OUT
232Mag Data Track 1 OUT
241Mag Strobe Track 1 OUT
252Mag Data Track 3 OUT
261
Mag Strobe Track 3 OUT
Note
26-pin Header, Molex 87049-2616
mates with Molex 87568-2661, flat
cable 3625/26 mfg by 3M; or mates
with Molex 51110-2650, terminal
50394-8051 (wires).

IntelliStripe 60, TTL Insertion Reader
10
Flex Connector, 10 Pin
Figure 2-5 shows the location of the Flex Connector. Table 2-2 lists the I/O Flex Connector pin
numbers, Signal names, and the I/O direction with respect to the Reader (IN is in to the Reader,
and OUT is out of the Reader).
Figure 2-5. Flex I/O Connector Location and Pin Numbers
Table 2-2. Pin List for Flex Cable
Pin Number Signal Name I/O Direction
1 Card Seated OUT
2 ICC-C8 Undefined*
3 ICC-C7 Data IN/OUT
4 ICC-C6 Programmable Power IN
5 ICC-C1 Power IN
6 ICC-C2 Reset IN
7 ICC-C5 Ground IN
8 ICC-C3 Clock IN
9 ICC-C5 Ground IN
10 ICC-C4 Undefined*
* Signals ICC-C8 and -C4 (pins 2 and 10) are undefined by ISO 7816. These
contacts are often used with non-ISO memory-type cards.

Section 2. Installation
11
TIMING
Figure 2-6 shows the timing for mag-stripe decode operations when a card is inserted or
withdrawn.
CARD PRESENT
(MAG MEDIA
DETECTED)
NOTE 1
0
1 1
0 0 0 0 0
DATA
0 0
1 1 1
BIT
TIME
STROBE WIDTH
APPROXIMATELY
25-50% OF BIT TIME
NOTE 3
STROBE
NOTE 2
NOTES
1. TIME OUT OF THE CARD PRESENT SIGNAL OCCURS
APPROXIMATELY 150 MS AFTER THE LAST STROBE TRANSITION.
2. DATA IS VALID 1.0 µS (MINIMUM) BEFORE THE NEGATIVE EDGE OF
STROBE.
3. 6 OR 7 HEAD FLUX REVERSALS ARE IGNORED FOR LOW DENSITY
CONFIGURATION AND 14 OR 15 FOR HIGH DENSITY
CONFIGURATION.
Figure 2-6. Timing
SMART CARD READER
The TTL PCB provides connections to all 16 ICC contacts as defined by ISO and CP8/AFNOR
specifications. Pins 1, 2, 3, 4, 5, 6, and 8 on the 26-pin I/O connector will provide a direct
connection to the associated IC contact.
During self-test, the pin 7 Data contact will be "disconnected" from the data contact of the ICC
card and allowed to "float".

IntelliStripe 60, TTL Insertion Reader
12
MAGNETIC STRIPE READER
Mag-Stripe Functions
Data, Strobe, and Card Present (Media Detect) signals are provided with CMOS level signals
that are brought out to the 26-pin I/O connector. The signals are routed as follows:
Pin 15 = TK2 Data
Pin 16 = TK2 Strobe
Pin 23 = TK1 Data
Pin 24 = TK1 Strobe
Pin 25 = TK3 Data
Pin 26 = TK3 Strobe
Pin 22 = Mag Media Detect (Card Present)
Data
Data outputs will follow the MagTek standard where:
Logic Low = "1" bit
Logic High = "0" bit
To reverse the logic, move R36 to position R19.
Strobe
The strobe output is a clocking output. This output is normally high and falls low to indicate a
valid time period for sampling of the Data output. It is recommended that data be loaded by the
user with the leading edge (negative) of the strobe.
Card Present (Mag Media Detect)
This signal is available as an open-drain output, normally high. A low output indicates presence
of flux reversals from one or all of the read heads. The Reader provides a 10K ohm pull-up
resistor for this signal when the mag read is enabled via pin 20 "Mag-Read Enable" line.
For further information about magnetic stripe readers, refer to MagTek part number 99875148,
I/O Interface for TTL Magnetic Stripe Readers, Technical Reference Manual.