MAHLE Digital ADAS 2.0 User manual

Digital ADAS 2.0
Calibration device
Multi
language
instruction
manual

English 4
Deutsch 40
Français 76
Portuguese 112
Español 148
Italiano 184
Nederlands 220
Polski 256

Digital ADAS 2.0
User manual
04

Digital ADAS 2.0
User manual 05
Index
1. General information
1.1 General notes 07
2. Identification
2.1 Manufacturer identification 08
2.2 Model identification 08
2.3 Reference directives 08
2.4 Warranty 08
3. About this manual
3.1 Purpose of the manual 09
3.2 Recipients 09
3.3 Supply and storage 09
3.4 Symbols used in this manual 10
4. Safety
4.1 General safety warnings 11
4.2 Operator classification 12
5. Description of the equipment
5.1 Configurations 13
5.2 Intended use 13
5.3 Main components 14
5.4 Technical features 14

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User manual
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6. Operation
6.1 DLM-01 Laser 15
6.2 Connect the scantool to the vehicle 16
6.3 Using video tutorials 16
6.4 Static front camera calibration 17
6.5 Radar calibration 23
6.6 Report printing 32
6.7 Shutting down the system 34
6.8 Push axis calibration procedure (CESVI compliant) 36
7. Maintenance
7.1 Periodic checks 38
8. Disposal
8.1 Equipment disposal 39
8.2 Packaging disposal 39

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User manual 07
1. General information
1.1
General notes
Thank you for purchasing the Digital ADAS 2.0
system.
The system enables a simple and reliable cali-
bration of driver assistance systems, such as
camera and radar.
All rights reserved.
The total or partial reproduction of this manual,
whether on paper or in electronic form, is pro-
hibited.
Printing is permitted for the exclusive use of user
and operators of the equipment to which this
manual refers.
MAHLE Aftermarket Italy S.p.A. and the resourc-
es employed in the production of this manual do
not assume any responsibility deriving from the
improper use of both the manual and the equip-
ment, guaranteeing that the information con-
tained in this manual has been carefully checked.
The product may be subject to modifications
and improvements. MAHLE Aftermarket Italy
S.p.A. reserves the right to modify the informa-
tion contained in the manual without notice.
The manufacturer assumes no responsibility for
damage or injury to persons, animals and prop-
erty in the following cases:
nDamage to the product due to factors ex-
ternal to the manufacturer or to non-com-
pliance with current legislation
nModifications made to the product without
express written authorization of the man-
ufacturer
nUse for purposes other than those de-
scribed in this manual

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User manual
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2. Identification
2.1
Manufacturer identification
The equipment is manufactured by:
MAHLE Aftermarket Italy S.p.A.
Via Diesel 10/A - 43122 Parma (Italy)
Phone [phone] - Fax [phone]
email [email protected]
internet www.mahle-aftermarket.com
2.2
Model identification
The equipment covered by this manual is:
nModel: Digital ADAS 2.0
2.3
Reference directives
The equipment is manufactured in compliance
with the relevant Community Directives applica-
ble to its marketing. Equipment data is indicated
on the machine technical data plate.
This equipment meets the requirements of the
following Directives:
n2014/53/EU - RED Radio Equipment Di-
rective
n2014/35/EU - Low Voltage Directive
n2014/30/EU - Electromagnetic Compatibil-
ity Directive
n2011/65/EU - RoHS 3
2.4
Warranty
The complete terms of the warran-
ty are set out in the sales contract.

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User manual 09
3. About this manual
3.1
Purpose of the manual
This manual describes the procedures to follow
for using the Digital ADAS 2.0 system.
In case of any doubts about the correct inter-
pretation of the instructions, please contact the
Technical Assistance Service to obtain the nec-
essary clarifications.
3.2
Recipients
The user manual is intended for professionally
trained operators in charge of using the Digital
ADAS 2.0 system.
3.3
Supply and storage
This manual is provided in electronic format.
Keep this manual with the equipment for easy
reference.
This manual is an integral part in terms of safety,
therefore:
nIt must be kept intact
nIt must be kept with the equipment until
demolition

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User manual
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3.4
Symbols used in this
manual
Symbols are used throughout this manual to em-
phasize key information. The following symbols
are used:
Caution
Symbol used to identify import-
ant warnings for the operator
and/or the equipment safety
Prohibition
Symbol used to identify
operations that must not be
performed, or behavior that
must not be adopted as it
could cause personal injury or
damage to the equipment
Obligation
Symbol used to identify infor-
mation of particular importance
in the manual

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User manual 11
4. Safety
4.1
General safety warnings
Read this instruction manual care-
fully before operating the equip-
ment.
nUse only original accessories distributed by
MAHLE
nThis equipment cannot be used by children
and people with reduced physical, sensory
or mental abilities or with a lack of experi-
ence and knowledge
nChildren must not play with the equipment.
Cleaning and maintenance under the re-
sponsibility of the user must not be carried
out by children
nContact of the equipment with water or liq-
uids is prohibited
nDuring maintenance operations on the
equipment, no mechanical or electrical
parts must be modified
nThe equipment's connection to the power
supply must be carried out in accordance
with the national wiring regulations, and the
power cord for connection to the external
ground wire must be reliable
nDo not use the equipment if the plug, the
power cord or the equipment are damaged
nIf not expressly required, do not use the
system with the vehicle in motion
nAlways place and use the equipment on a
dry, stable, level and horizontal surface
nAlways unplug the equipment after use and
before handling, cleaning or maintenance
nDuring the vertical movement of the digi-
tal target, continuously check the moving
parts, in order to avoid crushing. Do not
apply traction to the power cord
nDo not use the equipment in direct contact
with heat sources, open flames, sparks,
hot surfaces, and in contact with com-
pressed air, exhaust gases and fumes
nDo not use the equipment in environments
with an explosive atmosphere
nIt is not allowed to lean on the Digital ADAS
2.0 structure to avoid overturning, damage
or injuries
nWhen using laser rangefinders, operators
must follow the instructions for use of these
devices and strictly avoid directing the laser
beam towards people, animals or reflective
objects.
nWhen calibrating radar systems, it is rec-
ommended not to stand between the vehi-
cle's radar device and the calibration panel.
Stay out of the vehicle's radar device oper-
ating range
nWhile using the digital target, operators

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User manual
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must follow the instructions for using this
device
nDo not hit the graduated bar and other
parts of the equipment
nDo not hit the digital target screen directly
or with objects
nPay attention when handling the connect-
ing clips to the vehicle wheels due to the
presence of pointed and cutting parts
nThe equipment contains devices that use
lithium-ion batteries. The replacement of
these batteries is the sole responsibility of
the authorized service center
nIn case of long periods of inactivity it is nec-
essary to periodically recharge the batter-
ies. Complete discharge of the battery will
compromise its life
nReplace batteries with similar batteries as
provided in the individual manuals of the
devices that provide them
nSwitch off the device when the use of ra-
dio appliances, integrated or connected to
Digital ADAS 2.0, may cause interference
or dangerous situations, for example in
the vicinity of medical equipment or peo-
ple with implanted medical equipment (e.g.
pacemakers, defibrillators, etc.), or of fuels,
chemicals or explosives
4.2
Operator classification
Operator in charge of the operation
Operator responsible for starting and check-
ing the operation of the equipment. He can
perform simple setup operations

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User manual 13
5. Description of the equipment
5.1
Configurations
Digital ADAS 2.0 is an interactive system that
allows simple and reliable calibration of driver as-
sistance systems (camera and radar). It is sold in
the following configuration:
nDigital ADAS 2.0 Camera + Radar (for
camera, radar and various auxiliary sys-
tems calibration)
5.2
Intended use
The equipment covered by this manual has been
designed for a simple and reliable calibration of
driver assistance systems, such as cameras and
radar. Digital ADAS 2.0 must be used in conjunc-
tion with a scantool produced by MAHLE After-
market Italy S.p.A. (see manual of the scantool
instrument).
If the workshop where the system will be used is
already in possession of the scantool instrument
(used for other operations), it will be sufficient to
enable the part of the software relating to calibra-
tion inside the scantool. This operation is carried
out by MAHLE Aftermarket Italy S.p.A.

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User manual
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5.3
Main components
Main components
aMobile support structure
b65” Digital Target
cLaser rangefinder DLM-01
dMirror for laser calibration
eMetric bar with magnetic band
fDigital ADAS CPU with keyboard
gStructure vertical movement remote
control
hCamera (if any)
5.4
Technical features
Technical features
Overall
dimensions 205 x 272 x 100 cm
Weight 145 Kg
Power supply 230 V AC - 1 kW
d
e
f
g
c
c
h b
a

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User manual 15
6. Operation
The calibration procedures of the Digital ADAS
2.0 system are guided by the scantool instru-
ment.
6.1
DLM-01 Laser
There are two intended modes of use for the
DLM-01:
Measurements with DLM-01 on measuring
bar
In this mode, the DLM-01 is installed on the spe-
cific support located on the measuring bar in the
Digital ADAS 2.0. It is used to take measure-
ments to determine the position of the vehicle
in calibration with respect to the structure or a
single component (e.g. RADAR module)
Measurements taken are:
nDistance in mm from the reference target
placed on the clips mounted on the vehi-
cle's tires or from the specific component
(e.g. RADAR module). This measurement is
taken with the LASER meter
nPosition in mm of the DLM-01 on the mea-
suring bar, with respect to the origin point
(end of the measuring bar).
Measurements with DLM-01 outside the
measuring bar
In this mode, the DLM-01 is detached from the
mount and used to take specific measurements
on the vehicle.
Measurements taken are:
nDistance in mm from the rear side of the
LASER meter to the required point (e.g.:
wheel arch height from the ground)
nThis measurement is taken with LASER
distance meter

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User manual
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6.2
Connect the scantool to
the vehicle
The scantool instrument must be connected to
the vehicle via the VCI diagnostic probe.
Connect the scantool to the vehicle
1Turn on the scantool
2From the scantool , check the posi-
tioning of the diagnostic connector,
based on the selected vehicle
3Connect the VCI diagnostic probe
of the scantool to the On-board
diagnostics (OBD) connector inside
the vehicle
6.3
Using video tutorials
The Digital ADAS 2.0 system includes video tu-
torials demonstrating calibration procedures.
The user can choose to view them on digital tar-
get, skip to the next video, etc.
Press at the bottom of the screen to access the
video tutorial display.
Icons legend
Press to view the video
Press to go to the previous or
next video
Refer to the scantool manual for
specific operations concerning its
use.

Digital ADAS 2.0
User manual 17
6.4
Static front camera
calibration
Static camera calibration
configuration
To perform the static front camera calibration,
you must first proceed with its configuration ac-
cording to the selected vehicle.
Static camera calibration configuration
1Select the "ADAS" functions menu
from the scantool
2Select the "Static front camera cali-
bration" function and press the "Next"
icon
3Preliminary information is displayed on
the scantool display, such as:
3.1 when calibration is to be per-
formed,
3.2 preliminary conditions
The operator must read this informa-
tion. Then press the "Next" icon
4Indications relating to the positioning
of the Digital ADAS 2.0 structure with
respect to the selected vehicle are
shown on the display
Then press the "Next" icon

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User manual
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5Position the Digital ADAS 2.0 struc-
ture as shown in the image appearing
on the display
6Mount the clips on the front wheels:
6.1 place the clip on the rim;
6.2 turn the adjustment knob to cen-
ter it on the wheel hub;
6.3 then, level the reference posi-
tioned on the same clip
Press the "Next" icon
Note: The clips can be clamping or
support
7Turn on the rangefinders and point the
laser at the reference on the clip, in
order to respect the distances indicat-
ed on the scantool
Note: The laser must be positioned
on the vertical white line present in
the reference, but not necessarily in
its center
8Move the structure until the read val-
ues turn green. Distance and position
data are automatically acquired when
the "Next" icon is pressed
9The value at which the digital target
should be positioned is shown on the
scantool display. Then use the vertical
remote control to adjust the Digital
ADAS 2.0 structure
Press the "Next" icon
10 The scantool display shows the mes-
sage: "Setup completed. Press Play
to start "

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User manual 19
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