MAHLE Digital ADAS 2.0 User manual

Digital ADAS 2.0
Calibration device
Multi
language
installation
manual

English 4
Deutsch 42
Français 80
Portuguese 118
Español 156
Italiano 194
Nederlands 232
Polski 270

Digital ADAS 2.0
Installation manual
04

Digital ADAS 2.0
Installation manual 05
Index
1. General information
1.1 General notes 07
2. Identification
2.1 Manufactureridentification 08
2.2 Model identification 08
3. About this manual
3.1 Purpose of the manual 09
3.2 Recipients 09
3.3 Supply and storage 09
3.4 Symbols used in this manual 10
4. Safety
4.1 General safety warnings 11
4.2 Operator classification 11
5. Description of the equipment
5.1 Main components 12
5.2 Intended use 12
6. Receiving and unpacking the equipment
6.1 Receiving the equipment 13
6.2 Unpacking 14

Digital ADAS 2.0
Installation manual
06
7. Installation / Assembly
7.1 Permitted environmental conditions 16
7.2 List of tools required for installation 16
7.3 Fitting the feet 17
7.4 Handles assembly for handling 18
7.5 Digital ADAS CPU assembly 19
7.6 Fitting the metric bar 21
7.7 Digital target assembly 26
7.8 Support base assembly 28
7.9 Mirror assembly 29
7.10 Mounting reference plates on the clamps 31
7.11 Fitting the laser rangefinders 32
7.12 Camera mounting (if provided) 33
7.13 Digital ADAS CPU keyboard preparation 35
8. First start-up of the equipment
8.1 First start-up and configuration of the digital target 36
8.2 Connecting and updating the Digital ADAS CPU 37
8.3 Digital ADAS CPU configuration using scantool 37
8.4 Device connection check 40
9. Disposal
9.1 Equipment disposal 41
9.2 Packaging disposal 41

Digital ADAS 2.0
Installation manual 07
1. General information
1.1
General notes
Thank you for purchasing the Digital ADAS 2.0
system.
The system enables a simple and reliable cali-
bration of driver assistance systems, such as
camera and radar.
All rights reserved.
The total or partial reproduction of this manual,
whether on paper or in electronic form, is pro-
hibited.
Printing is permitted for the exclusive use of user
and operators of the equipment to which this
manual refers.
MAHLE Aftermarket Italy S.p.A. and the resourc-
es employed in the production of this manual do
not assume any responsibility deriving from the
improper use of both the manual and the equip-
ment, guaranteeing that the information con-
tained in this manual has been carefully checked.
The product may be subject to modifications
and improvements. MAHLE Aftermarket Italy
S.p.A. reserves the right to modify the informa-
tion contained in the manual without notice.
The manufacturer assumes no responsibility for
damage or injury to persons, animals and prop-
erty in the following cases:
nDamage to the product due to factors ex-
ternal to the manufacturer or to non-com-
pliance with current legislation
nModifications made to the product without
express written authorization of the man-
ufacturer
nUse for purposes other than those de-
scribed in this manual

Digital ADAS 2.0
Installation manual
08
2. Identification
2.1
Manufactureridentification
The equipment is manufactured by:
MAHLE Aftermarket Italy S.p.A.
Via Diesel 10/A - 43122 Parma (Italy)
Phone [phone] - Fax [phone]
email [email protected]
internet www.mahle-aftermarket.com
2.2
Model identification
The equipment covered by this manual is:
nModel: Digital ADAS 2.0
The packing carton bears:
nProduct code
nDescription
nSerial number

Digital ADAS 2.0
Installation manual 09
3. About this manual
3.1
Purpose of the manual
This manual describes the procedures to be fol-
lowed for the unpacking, installation and initial
setup of the Digital ADAS 2.0 system.
In case of any doubts about the correct inter-
pretation of the instructions, please contact the
Technical Assistance Service to obtain the nec-
essary clarifications.
3.2
Recipients
The installation manual is intended for
distributors, dealers and resellers of the Digital
ADAS 2.0 system.
3.3
Supply and storage
This manual is provided in electronic format.
Keep this manual with the equipment for easy
reference.
This manual is an integral part in terms of safety,
therefore:
nIt must be kept intact
nIt must be kept with the equipment until
demolition

Digital ADAS 2.0
Installation manual
10
3.4
Symbols used in this
manual
Symbols are used throughout this manual to em-
phasize key information. The following symbols
are used:
Caution
Symbol used to identify import-
ant warnings for the operator
and/or the equipment safety
Prohibition
Symbol used to identify
operations that must not be
performed, or behavior that
must not be adopted as it
could cause personal injury or
damage to the equipment
Obligation
Symbol used to identify infor-
mation of particular importance
in the manual

Digital ADAS 2.0
Installation manual 11
4. Safety
4.1
General safety warnings
Read this instruction manual care-
fully before installing the equip-
ment.
nUse only original accessories distributed by
MAHLE
nThis equipment cannot be used by children
and people with reduced physical, sensory
or mental abilities or with a lack of experi-
ence and knowledge
nChildren must not play with the equipment.
Cleaning and maintenance under the re-
sponsibility of the user must not be carried
out by children
nContact of the equipment with water or liq-
uids is prohibited
nDuring maintenance operations on the
equipment, no mechanical or electrical
parts must be modified
nThe equipment's connection to the power
supply must be carried out in accordance
with the national wiring regulations, and the
power cord for connection to the external
ground wire must be reliable
nDo not use the equipment if the plug, the
power cord or the equipment are damaged
nIf not expressly required, do not use the
system with the vehicle in motion
nAlways place and use the equipment on a
dry, stable, level and horizontal surface
nAlways unplug the equipment after use and
before handling, cleaning or maintenance
4.2
Operator classification
Installer / maintenance technician
Technician trained by an Authorized MAHLE
Service Center, able to install and intervene
on the mechanical and electrical compo-
nents of the equipment

Digital ADAS 2.0
Installation manual
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5. Description of the equipment
5.1
Main components
Main components
aMobile support structure
b65” Digital Target
cLaser rangefinder DLM-01
dMirror for laser calibration
eMetric bar with magnetic strip
fDigital ADAS CPU with keyboard
gStructure vertical movement remote
control
hCamera (if any)
5.2
Intended use
The equipment covered by this manual has been
designed for a simple and reliable calibration
of driver assistance systems, such as cameras
and radar. Digital ADAS 2.0 must be used
in conjunction with a scantool produced by
MAHLE Aftermarket Italy S.p.A. (see manual of
the scantool instrument).
d
e
f
g
a
c
b
c
h

Digital ADAS 2.0
Installation manual 13
6. Receiving and unpacking the equipment
6.1
Receiving the equipment
Digital ADAS 2.0 is delivered to the dealer com-
pletely disassembled. The material is placed on
a pallet inside cardboard boxes.
Upon receipt of the equipment:
nCheck the product code, description and
serial number on the packaging carton
nCheck that the product has not suffered
shocks and/or damage
There is a shock control device on the carton. If
the control device is red, follow the instructions
indicated on the label and notify MAHLE
Aftermarket Italy S.p.A.
Packing list
a1x cardboard box containing:
nThe pre-assembled system
nDigital target
nA box containing the metric bar
n2 boxes containing accessories
a

Digital ADAS 2.0
Installation manual
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6.2
Unpacking
Tools needed:
nScissors
List of Accessories in the boxes
Box A:
n1x Digital ADAS CPU (A1)
n2x laser rangefinders DLM-01 (A2)
n1x wireless keyboard (A3)
Box B:
n1x ADAS quick coupling trolley (B1)
n1x wheel hub target kit (B2)
n2x laser rangefinder mounts (B3)
nadjustable feet kit + screws kit (B4)
ndigital target knobs (B5)
n1x bar fixing screws kit (B6)
n2x side bar covers (B7)
Box C:
n1x radar target (if included) (C1)
n1x ADAS handle kit (C2)
n1x Digital ADAS cover (C3)
n1x graduated bar cover (C4)
n1x Magnetic Stripe (C5)
Box D:
n2x half-bars
n1x half-bar junction plug
Removing the packaging
1Place the pallet in the place chosen
for installation
2Open the box and remove the pack-
aging carton
3Cut the straps fastening the pre-
assembled structure to the pallet
4Take out all components
5Open the accessory boxes
6Remove the contents from the boxes
and place it on a flat surface
7Open the box containing the metric
bar
8Take out the metric bar components
and place them on a flat surface

Digital ADAS 2.0
Installation manual 15
4
21
Box A
Box C
Box B
A3 B2
A1 B3 B4 B5 B7
B1 B6
C1C2
C3
C4
C5
3
5 6
A2
8

Digital ADAS 2.0
Installation manual
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7. Installation / Assembly
7.1
Permitted environmental
conditions
The environment in which the equipment is used
is an indoor environment protected from atmo-
spheric agents such as rain, hail, snow, fog, sus-
pended dust, combustible dusts, must not be
a classified environment and must be sheltered
from aggressive agents such as corrosive vapors
or sources of excessive heat.
Permitted environmental conditions
Place of
installation
Indoor and sheltered
environment
Room
temperature between 5 °C and 45 °C
Max
humidity 80%
7.2
List of tools required for
installation
The following tools are required to install the
Digital ADAS 2.0 system:
n3 mm Allen key
n8 mm Allen key
n10 mm Socket wrench
n10 mm Wrench
nPhillips screwdriver

Digital ADAS 2.0
Installation manual 17
7.3
Fitting the feet
Inside the accessories box, there are 4 feet, nec-
essary for a possible stabilization of the struc-
ture, in case of excessive slant of the surface.
Note: The central foot of the structure is already
assembled.
Tools needed:
n10 mm wrench
Fitting the feet
1Place a cardboard on the working
surface and turn the structure over on
its side, in order to easily access the
fixing points of the feet
2Insert the threaded bar of the foot into
the provided hole
3Screw in the threaded bar of the foot,
making it come out on the other side
4Screw the knob into the top of the
threaded bar, holding the other side
locked with a 10 mm wrench
1 2
4
3

Digital ADAS 2.0
Installation manual
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7.4
Handles assembly for
handling
The structure is equipped with wheels and can
therefore be moved by pushing it using the spe-
cial handles.
Tools needed:
n3 mm Allen key
Assembling the handles
1Insert the long screws with washers
in the appropriate holes of the handle
tube, reaching the threaded holes of
the structure
Note: Carry out the operation for both
handles
2Tighten the screws using a 3 mm
Allen key
1 2

Digital ADAS 2.0
Installation manual 19
7.5
Digital ADAS CPU
assembly
The Digital ADAS CPU enables the communica-
tion between Digital ADAS 2.0 and scantool. It is
contained in a small box inside the accessories
box, which also contains:
n1x Digital ADAS CPU
n1x Fixing bracket
n1x Manual
n1x HDMI cable L = 280mm
n1x HDMI cable L = 870mm
n3x TSP+ screw (flat countersunk head with
cross recess) M4X6
n3x TC screw (cross recessed head) M3X4
n2x TBEI (rounded head with hexagon sock-
et) M4X20
Tools needed:
nPhillips screwdriver

Digital ADAS 2.0
Installation manual
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Digital ADAS CPU assembly
1Attach the support bracket to the
Digital ADAS CPU, using 2 of the 4
screws supplied
2Fix the Digital ADAS CPU to the
vertical post of the structure through
the protruding side of the support
bracket, using the 2 remaining screws
3Connect the power supply of the Digi-
tal ADAS CPU to the power strip
Note: The cable is already wired in the
structure
4Connect the HDMI cable to the Digital
ADAS CPU
1
2 3 4