Makita 5600DW User manual

n
No load
speed
Max cutting depth
450 90'
Blade
diametcr
160 mm (6-1/4") MODEL 5600DW
With Fast Charger
Overall Net
length weight
INSTRUCTION MANUAL
SPEC IF I CAT1 0 N S
160 mm 36 mm
55 mm 1,000
256 mm 3.5 kg
(6~1i4"1 I il3I8"i
I 12118"i
I Rimin
I 1lO"i I 17 7 lbsi
Battery cartridge 1000 1 Model DClOOO Fast charger
Dimensions
iL x W x HI
jNet weight
AC
only DC 211 mm x 130 mm x 88 mm 2 7 kq
I 16 lbsi
I 50Hr 60Hr I 108V 1 181/4 x518 x31j2I
108V
I 1Hi
* Manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHEN USING ELECTRICTOOLS, BASIC SAFE-
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER-
TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
in damp
or wet locations. Keep work area well
lit. Don't expose power tools to rain.
Don't use tool in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
STORE IDLETOOLS. When not
in use, tools should bestored indry, and high
or locked-up place
- out of reach of children.
DON'T FORCE TOOL.
It will do the job better and safer at the ratefor which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear loose clothing
or jewelry. They can be caught
in moving parts. Rubber gloves and nonskid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
USE SAFETY GLASSES. Also use face or dust mask
if cutting operation is
dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank
it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspect tool cords periodicallyand
if damaged, have repairedby autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECTTOOLS. When not
in use, before servicing, and when chang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjusting wrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONALSTARTING. Don‘t carry plugged-intool withfinger
on switch. Be sure switch is
OFF when plugging in.
16. OUTDOOR USE EXTENSIONCORDS. When tool isusedoutdoors, use only
extension cords intended for use outdoors and
so marked.
17. STAY ALERT. Watch what you are doing, usecommon sense. Don’t operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and perform its intended function. Check for alignment
of
moving parts, bindingof moving parts, breakageof parts, mounting, and any
other conditions that may affect its operation. A guard
or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicated elsewhere inthis instruction manual.
Have defective switches replaced by authorized service center. Don’t use
tool if switch does not turn
it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENT PARTS. When servicing, useonly identicalreplacementparts.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY to the user
- as well as damage to
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3

IMPORTANT SAFETY INSTRUCTIONS
Length of Cord (Feet)
AWG Size of Cord
I. SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
2. Before using battery charger, read all instructions and cautionary markings
on
(1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA type recharge-
able batteries. Other types
of batteries may burst causing personal injury
and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result
in a risk of fire, electric shock, or injury to persons.
6. To reduce risk of damage toelectric plug and cord, pull by plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins on plug
of extension cord are the same number, size, and shape
b. That extension cord is properly wired and ingood electrical condition; and
c. That wire size is at least as large as the one specified inthe table below.
as those of plug on charger;
TABLE
1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
25
50 100 150
18 18 18 16
4

ADDITIONAL SAFETY RULES
FOR CHARGER
& BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (50°F)
2. Do not attempt to use a step-up transformer, an engine generator or DC
3. Do not allow anything to cover or clog the charger vents.
4. Do not short the battery cartridge. A battery short can cause a large current
flow, overheating, possible burns and even a breakdown.
5. Do not store the tool and Battery Cartridge
in locations where the tempera-
ture may reach or exceed 50°C (122°F).
6. Do not incinerate the Battery Cartridge even if it is severely damaged or is
completely worn out. The battery cartridge can explode in a fire.
or ABOVE 40°C (104°F).
power receptacle.
ADDITIONAL SAFETY RULES
1. Keep Guards In Place and In Working Order.
Never wedge or tie lower guard open. Check operation of lower guard be-
fore each use. Don't use if lowerguard does not close briskly over saw blade.
CAUTION:
If saw isdropped, lower guard may bebent, restrictingfull return.
2. Keep Blades Clean and Sharp.
Sharp blades minimize stalling and kickback.
3. DANGER: Keep Hands Away From Cutting Area.
Keep hands away from blades. Don't reach underneath work while blade
is rotating. Don't attempt to remove cut material when blade is moving.
CAUTION: Blades coast after turn off.
Large panels must be supported as shown in Fig.
1 to minimize the risk of
blade pinching and kickback.
When cutting operation requiresthe resting of the saw on the work piece,
the saw shall be rested on the larger portion and the smaller piece cut off.
4. Support Large Panels.
To avoid kickback, do support board
1 or panel near the cut. Don't support board or panel away I. from the cut.
Fig. 1
Fig. 2
5

5. Use Rip Fence.
6. Guard Against Kickback.
Always use a fence or straight edge guide when ripping.
Kickback occurs when the saw stalls rapidly and isdriven back towards the
operator. Release switchimmediately if bladebindsor saw stalls. Keep blades
sharp. Support large panels as shown in Fig.
1. Use fence or straight edge
guide when ripping. Don‘t force tool. Stay alert exercise control. Don’t re-
move saw from work during a cut while the blade is moving.
7. Lower Guard. Raise lower guard with the retracting handle.
8. Adjustments. Before cutting be sure depth and beveladjustments are tight.
9. Use Only Correct Blades In Mounting. Don’t use blades with incorrect size
IO. Avoid Cutting Nails. Inspect for and remove all nails from lumber before
holes. Never use defective or incorrect blade washers or bolts.
11.
cutting.
Whenoperating the saw, keep the
cord away from the cutting area
and position
it so that it will notbe
caught on the workpiece during
the cutting operation.
Operatewith proper handsupport,
proper workpiece support, and
supply cord routing away from the
work area.
A typical illustration of proper hand
support, workpiece support, and
supply cord routing.
Fig. 3
WARN IN G :
It isimportant tosupport the workpiece properly and to hold the saw firmly
toprevent
loss of controlwhichcouldcause personalinjury. Fig. 3 illustrates
typical hand support
of the saw.
6

12. Placethe wider portion of the saw base onthat part of the workpiece which
is solidly supported, not onthe sectionthat will fall off when the cut is made.
As examples, Fig. 4 illustrates the RIGHT way to cut off the end of a board,
and Fig.
5 the WRONG way. Ifthe workpiece isshort or small, clamp it down.
Don’t try to hold short pieces by hand!
II
Fig. 4 - RIGHT
Fig. 5 ~~ WRONG
13. Neverattempttosaw with the cir-
cular saw held upside down in a
vise. This is extremely dangerous
and can lead to serious accidents.
Fig. 6
14. Before setting the tool down after completing a cut, be sure that the lower
(telescoping) guard has closed andthe blade has come to a complete stop.
SAVE THESE INSTRUCTIONS.
7

HOW TO USE
Installing or removingbattery cartridge
*Use the Fast Charger DCIOOO to charge
the Battery Cartridge
1000.
Thebatterycartridge is housed within the
circular saw.
To remove the cartridge,
turn the battery retainer
in the arrow
direction, grasp the cartridge caref
u I I y
andwithdraw fromthetool.
*After charging
is finished, fit the battery
cartridge back
into thetool.
Slide
it all the way inside the tool. Then
turn the battery retainer backdown
so as
tosecure the cartridge
in place.
Charging
*Plug the fast charger
into your power
source. Insert the battery cartridge
so
that the plus and minus terminals onthe
battery cartridge are
on the same sides
as their respective markings on the fast
charger.
Fig. 4
I
Fig.
I Fast charger DCloOO
I I
I
*I
y (+) (-) Terminal markings
Fig. 6

Insertbattery cartridge fully into the port
so that it rests on the charger port floor.
Check to
see that the charging light
comes on. When
it goes out, you may re-
move the fully charged battery cartridge.
After charging, unplug the charger from
the power source.
Battery cartridge 1000
I
\ Charging light
Fig.
*Sometimes the charging light will not come on after you insert a cartridge from a just-
operated tool. Let the cartridge cool off for
a while. Then re-insert it and try tocharge
it once more.
Ifyou wish to charge two battery cartridges, allow 15 minutes betweenchargingon the
fast battery charger.
Installing or removing blade
CAUTION :
Be sure that the battery cartridge has been removed from the tool.
*To remove the blade. use the wrench to
hold the outer flange in place while
loosening the hex bolt counterclockwise
with the socket wrench.
I I
Fig. 8
9

0 Next, remove the outer flange and, with
the safety guard retracted fully, take the
blade off the shaft.
I
Fig. !
0 Install the balde following the removal
procedure in reverse. The order of instal-
lation should be: inner flange, blade,
outer flange, hex bolt. Tighten the hex
bolt securely. Be sure the blade
is in-
stalled with teeth pointing up
at the front
of the tool.
/Hex bolt /
Outer flange / Inner flange
Fig. I(
0 The circular saw shaft accepts blades with a hole diameter of 5/8".
CAUTION :
Use only the Makita socket wrench to secure the hex bolton the blade.
Adjusting cutting depth
Loosen thB wing nut.
be moved up or down
tion, secure the base
wing nut.
Now the base may
#. At a desiredposi-
by tightening the
Fig. 1
10

Bevel cutting
0Loosen the wing nut on the bevel scale
plate on base front. Set for
a desired
angle
(0 - 45') by tilting accordingly,
then tighten the wing nutfirmly.
L I
Fig. 12
CAUTION :
It is extremely dangerous to cut with the saw when the wing nut has not been fully
tightened. Always secure the wing nutcarefully after adjusting cuttingdepth.
Sighting
0Use the right notch of the top guide for straight cuts. The left notch
is for 45" bevel
cuts.
For45' Zuqbstraight
bevel cuts
Topguide
A
Base plate I
Fig. 1:
Switch operation
0 The trigger switch comes with a lock-off
plate. When the lock-off plate
is pulled
back in the arrow direction, the trigger
can be pulled to turn the tool on, and
released to turn
it off.
\ Top guide
Fig. 1
Fig. 15
CAUTION :
Before inserting the battery cartridge into the tool, always check to see that the trigger
switch actuatesproperly and returns to the
"OFF" positionwhen released.
11

Operation
.Hold the tool firmly.
Set the base plate
on the workpiece to be cut without the
blade making any contact. Thenturn the
tool on. Now simply move the tool for-
ward over the workpiece surface, keeping
it flat and advancing smoothly until the
sawing
is completed.
To
get clean cuts, keep your sawing line
straight and your speed
of advance uni-
form.
Overloadprotector
.The overload protector automatically
cuts out to break the circuit and the
button pops out, whenever heavy work
is
prolonged. Wait 20-30 seconds before
pressing the restart button (on housing
in back) to resume operation.Your finger
should not be on the trigger when you
press the restart button, however.
Y
/ Base
Fig. 1
Fig. 1
MAINTENANCE
CAUTION :
Always be sure that the tool is unplugged and the battery cartridge is removed before
attempting toperform inspectionor maintenance.
To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment
should be performed by Makita Authorized or Factory Service Centers always using
Makita replacement parts.
12

ACCESSORIES
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The
use of any other accessories or attachmentsmight present a risk of injury to persons. The
accessories or attachments should be used only in the proper and intended manner,
Fast charger (DClOOO) Battery cartridge (1000)
Carbide-tipped saw blade
(Part No. 721256-9)
Fastest, smoothest, longer sawing
without blade sharpening.
Cuts wood, dry wall, plastic,
hardwood,
etc.
0 Socket wrench 9
(Part No. 782209-3)
0 Guide rule (Rip fence)
(Part No. 164095-8)
0 Wrench 22
(Part No. 781011-1)
13

Mar 25 85 EN
160 mm (6-1/4")
CORDLESS CIRCULAR SAW
-
Model 5600D
Note: The switch and other part configuratlons
may differ from country
to country.
14

MODEL 5fi00D
I:,'," $tD DESCRIPTION
MACEE
i 1 1
4 1 Spindle
5 1 Retaining Ring S ~ 38
6 1 Safety Cover
1 2 Pan Head Screw M5x16 [With Washeil
1 Hex Flange Head Bolt MSxl7 IWith Waiherl
1
Outer Flange 45
Inner Flange 45
R 1 Wing Nut M6
9 1 1 Spring Washer 6
12 3 1 Pan Head Screw M4x55 (With Washer1
13
1 Pan Head Screw Mfix20
14 1 Rubber Sleeve 6
15 1 Bearing BOX
16 1 Ball Bearing 6001LLB
18
1 Retaining Ring S 12
19 1 comprewon Sprlllg 19
11 I Flat Washer 12
20
1 Clutch Cdm
21 1 Flatwarher12
22
1 spur Gear 69
23 ' 4 sm oaii 4 n
25 1 BdtterylOOO
24 1
Pin 4
Mar 25 85 EN
I:,'," $& DESCRIPTION
~ MACHINE
30 1 1
36 1
37 3
38 1
39
1
40 1
41 1
42 1
43 1
44 1
45 1
46 1
47 1
57
1
58 1
Pan Head Screw M5r55 1Wiftt Wri\hPrJ
Terminal
Terminal Support
Lock Off Platc
Switch
Pan Head Screw M4r20 IWitli Wa\hrrl
Thrurf
Needle Gaugr 1224
Washer 1224
Ball Bearlnq 60b
Gear 16-61
Gear Housing
Muto,
Handle
Cover
Pan Head Screw M5r16 IWilh WaCherl
Flat Washer 5
Thin Washer 10
Battery Refain~r
Base
Cap Squarp Neck Bolt M6x20
Wmg Bolt M6x15
Winq Nut M6
Spring Washer 6
Flat Washer 6
S~r~no Pin 5 36
MOW^ nouslrrrl
CamprPssloll Spr,ng 3
netdlning nlniJ s 12
Co"lprei<l"" SprJrny 11
Compression Sprlnq 7

MAKITA LIMITEDONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALEOR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OFTHIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THEONE-YEAR TERM OFTHIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion
or Limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation onhow long an implied warranty lasts,
so the above limitation may not apply to you.
P
€fu&&ic~,ud.
11-8, 3-chome, Sumiyoshi-cho,Anjo, Aichi 446, Japan
883412C062 PRINTED IN JAPAN
1990
- 10 - N