Makita DJV180 User manual

DJV180
007481
EN Cordless Jig Saw Instruction manual
ZHCN 充电式曲线锯 使用说明书
ID Gergaji Ukir Nirkabel Petunjuk penggunaan
VI Maùy Cöa Loïng Caàm Tay Taøi lieäu höôùng daãn
Hoaït Ñoäng Baèng Pin
TH  

2
1000114 2007482
3012128 4015659
5007483 6007484
7007485 8001909
12
3
4
5
6
7
89
B
8
A
10

3
9001910 10 001911
11 007486 12 007503
13 007504 14 001921
15 001922 16 007495
11
12
13
12
14
15
16
14
14
17
18
14
18
19

4
17 007487 18 007488
19 007489 20 007490
21 007491 22 007492
23 007493 24 007494
20
14
14 21 15
22
14
21
23
24
25
14 21 15
26

5
25 007496 26 007497
27 007498 28 007499
29 007500 30 007501
31 007502 32 001145
27
15
21
28
28
29
30
21
31
34
33
32
35

6
33 007505
36
37

7
ENGLISH (Original instructions)
Explanation of general view
SPECIFIC TIONS
• Due to our continuing program of research and development, the specifications herein are subject to change ithout
notice.
• Specifications may differ from country to country.
• The eight may differ depending on the attachment(s), including the battery cartridge. The lightest and heaviest
combination, according to EPTA-Procedure 01/2014, are sho n in the table.
pplicable battery cartridge and charger
• Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.
WARNING:
•Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may
cause injury and/or fire.
Symbols END004-7
The follo ing sho the symbols used for the equipment.
Be sure that you understand their meaning before use.
... Read instruction manual.
Intended use ENE019-1
The tool is intended for the sa ing of ood, plastic and
metal materials. As a result of the extensive accessory
and sa blade program, the tool can be used for many
purposes and is very ell suited for curved or circular
cuts.
GENER L POWER TOOL S FETY
W RNINGS GEA013-2
WARNING: Read all safety arnings, instructions,
illustrations and specifications provided ith this
po er tool. Failure to follo all instructions listed
belo may result in electric shock, fire and/or serious
injury.
Save all warnings and instructions for
future reference.
The term “po er tool” in the arnings refers to your
mains-operated (corded) po er tool or battery-operated
(cordless) po er tool.
1. Red indicator
2. Button
3. Battery cartridge
4. Star marking
5. Indicator lamps
6. Check button
7. Cutting action changing lever
8. Lock-off button
9. S itch trigger
10. Tool opener
11. Blade clamp
12. Jig sa blade
13. Protrusions
14. Base
15. Hex rench
16. Cover plate
17. Anti-splintering device
18. Dust nozzle
19. Hose for vacuum cleaner
20. Cutting line
21. Bolt
22. Bevel slot
23. Graduations
24. V-notch
25. Gear housing
26. Starting hole
27. Rip fence
28. Fence guide
29. Threaded knob
30. Circular guide pin
31. Rule bar
32. Guide rail adapter
33. Scre
34. Guide rail
35. Limit mark
36. Brush holder cap
37. Scre driver
Model DJV180
Length of stroke 26 mm
Max. cutting capacities
Wood 135 mm
Mild steel 10 mm
Aluminum 20 mm
Strokes per minute (min-1) 0 - 2,600
Overall length 257 mm
Net eight 2.7 - 3.0 kg
Rated voltage D.C. 18 V
Battery cartridge BL1815N/BL1820/BL1820B/BL1830/BL1830B/BL1840/BL1840B/BL1850/
BL1850B/BL1860B
Charger DC18RC/DC18RD/DC18RE/DC18SD/DC18SE/DC18SF

8
Work area safety
1. Keep ork area clean and ell lit. Cluttered or dark
areas invite accidents.
2. Do not operate po er tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Po er tools
create sparks hich may ignite the dust or fumes.
3. Keep children and bystanders a ay hile
operating a po er tool. Distractions can cause you
to lose control.
Electrical Safety
1. Po er tool plugs must match the outlet. Never
modify the plug in any ay. Do not use any
adapter plugs ith earthed (grounded) po er
tools. Unmodified plugs and matching outlets ill
reduce risk of electric shock.
2. Avoid body contact ith earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
3. Do not expose po er tools to rain or et
conditions. Water entering a po er tool ill increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the po er tool.
Keep cord a ay from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
5. When operating a po er tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
6. If operating a po er tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
7. Po er tools can produce electromagnetic fields
(EMF) that are not harmful to the user. Ho ever,
users of pacemakers and other similar medical
devices should contact the maker of their device and/
or doctor for advice before operating this po er tool.
Personal Safety
1. Stay alert, atch hat you are doing and use
common sense hen operating a po er tool. Do
not use a po er tool hile you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention hile operating po er tools
may result in serious personal injury.
2. Use personal protective equipment. Al ays ear
eye protection. Protective equipment such as a dust
mask, non-skid safety shoes, hard hat or hearing
protection used for appropriate conditions ill reduce
personal injuries.
3. Prevent unintentional starting. Ensure the s itch
is in the off-position before connecting to po er
source and/or battery pack, picking up or carrying
the tool. Carrying po er tools ith your finger on the
s itch or energising po er tools that have the s itch
on invites accidents.
4. Remove any adjusting key or rench before
turning the po er tool on. A rench or a key left
attached to a rotating part of the po er tool may result
in personal injury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the po er tool in unexpected situations.
6. Dress properly. Do not ear loose clothing or
je ellery. Keep your hair and clothing a ay from
moving parts. Loose clothes, je ellery or long hair
can be caught in moving parts.
7. If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are connected and properly used. Use of dust
collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use of
tools allo you to become complacent and ignore
tool safety principles. A careless action can cause
severe injury ithin a fraction of a second.
9. Al ays ear protective goggles to protect your
eyes from injury hen using po er tools.The
goggles must comply ith ANSI Z87.1 in the USA,
EN 166 in Europe, or AS/NZS 1336 in Australia/
Ne Zealand. In Australia/Ne Zealand, it is
legally required to ear a face shield to protect
your face, too. (Fig. 1)
It is an employer’s responsibility to enforce the
use of appropriate safety protective equipments
by the tool operators and by other persons in the
immediate orking area.
Po er tool use and care
1. Do not force the po er tool. Use the correct po er
tool for your application. The correct po er tool ill
do the job better and safer at the rate for hich it as
designed.
2. Do not use the po er tool if the s itch does not
turn it on and off. Any po er tool that cannot be
controlled ith the s itch is dangerous and must be
repaired.
3. Disconnect the plug from the po er source and/or
remove the battery pack, if detachable, from the
po er tool before making any adjustments,
changing accessories, or storing po er tools.
Such preventive safety measures reduce the risk of
starting the po er tool accidentally.
4. Store idle po er tools out of the reach of children
and do not allo persons unfamiliar ith the
po er tool or these instructions to operate the
po er tool. Po er tools are dangerous in the hands
of untrained users.
5. Maintain po er tools and accessories. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition that
may affect the po er tool’s operation. If damaged,
have the po er tool repaired before use. Many
accidents are caused by poorly maintained po er
tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools ith sharp cutting edges are
less likely to bind and are easier to control.
7. Use the po er tool, accessories and tool bits etc.
in accordance ith these instructions, taking into
account the orking conditions and the ork to
be performed. Use of the po er tool for operations
different from those intended could result in a
hazardous situation.
8. Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and

9
grasping surfaces do not allo for safe handling and
control of the tool in unexpected situations.
9. When using the tool, do not ear cloth ork
gloves hich may be entangled. The entanglement
of cloth ork gloves in the moving parts may result in
personal injury.
Battery tool use and care
1. Recharge only ith the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire hen used
ith another battery pack.
2. Use po er tools only ith specifically designated
battery packs. Use of any other battery packs may
create a risk of injury and fire.
3. When battery pack is not in use, keep it a ay from
other metal objects, like paper clips, coins, keys,
nails, scre s or other small metal objects, that can
make a connection from one terminal to another.
Shorting the battery terminals together may cause
burns or a fire.
4. Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, flush ith ater. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or
burns.
5. Do not use a battery pack or tool that is damaged
or modified. Damaged or modified batteries may
exhibit unpredictable behaviour resulting in fire,
explosion or risk of injury.
6. Do not expose a battery pack or tool to fire or
excessive temperature. Exposure to fire or
temperature above 130 °C may cause explosion.
7. Follo all charging instructions and do not charge
the battery pack or tool outside the temperature
range specified in the instructions. Charging
improperly or at temperatures outside the specified
range may damage the battery and increase the risk
of fire.
Service
1. Have your po er tool serviced by a qualified
repair person using only identical replacement
parts. This ill ensure that the safety of the po er tool
is maintained.
2. Never service damaged battery packs. Service of
battery packs should only be performed by the
manufacturer or authorized service providers.
3. Follo instruction for lubricating and changing
accessories.
Cordless jig saw safety warnings
GEB187-1
1. Hold the po er tool by insulated gripping
surfaces, hen performing an operation here the
cutting accessory may contact hidden iring.
Cutting accessory contacting a “live” ire may make
exposed metal parts of the po er tool “live” and could
give the operator an electric shock.
2. Use clamps or another practical ay to secure and
support the orkpiece to a stable platform. Holding
the orkpiece by hand or against your body leaves it
unstable and may lead to loss of control.
3. Al ays use safety glasses or goggles. Ordinary
eye or sun glasses are NOT safety glasses.
4. Avoid cutting nails. Inspect orkpiece for any
nails and remove them before operation.
5. Do not cut oversize orkpiece.
6. Check for the proper clearance beyond the
orkpiece before cutting so that the blade ill not
strike the floor, orkbench, etc.
7. Hold the tool firmly.
8. Make sure the blade is not contacting the
orkpiece before the s itch is turned on.
9. Keep hands a ay from moving parts.
10. Do not leave the tool running. Operate the tool
only hen hand-held.
11. Al ays s itch off and ait for the blade to come
to a complete stop before removing the blade from
the orkpiece.
12. Do not touch the blade or the orkpiece
immediately after operation; they may be
extremely hot and could burn your skin.
13. Do not operate the tool at no-load unnecessarily.
14. Some material contains chemicals hich may be
toxic. Take caution to prevent dust inhalation and
skin contact. Follo material supplier safety data.
15. Al ays use the correct dust mask/respirator for
the material and application you are orking ith.
S VE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity ith product (gained
from repeated use) replace strict adherence to safety
rules for the subject product. MISUSE or failure to
follo the safety rules stated in this instruction
manual may cause serious personal injury.
IMPORT NT S FETY
INSTRUCTIONS FOR B TTERY
C RTRIDGE ENC007-12
1. Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product using
battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively shorter,
stop operating immediately. It may result in a risk
of overheating, possible burns and even an
explosion.
4. If electrolyte gets into your eyes, rinse them out
ith clear ater and seek medical attention right
a ay. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals ith any
conductive material.
(2) Avoid storing battery cartridge in a container
ith other metal objects such as nails, coins,
etc.
(3) Do not expose battery cartridge to ater or
rain.
A battery short can cause a large current flo ,
overheating, possible burns and even a
breakdo n.

10
6. Do not store the tool and battery cartridge in
locations here the temperature may reach or
exceed 50°C (122°F).
7. Do not incinerate the battery cartridge even if it is
severely damaged or is completely orn out. The
battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject to
the Dangerous Goods Legislation requirements.
For commercial transports e.g. by third parties,
for arding agents, special requirement on packaging
and labeling must be observed.
For preparation of the item being shipped, consulting
an expert for hazardous material is required. Please
also observe possibly more detailed national
regulations.
Tape or mask off open contacts and pack up the
battery in such a manner that it cannot move around in
the packaging.
11. Follo your local regulations relating to disposal
of battery.
12. Use the batteries only ith the products specified
by Makita. Installing the batteries to non-compliant
products may result in a fire, excessive heat,
explosion, or leak of electrolyte.
S VE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
have been altered, may result in the battery bursting
causing fires, personal injury and damage. It ill also void
the Makita arranty for the Makita tool and charger.
Tips for aintaining axi u battery life
1. Charge the battery cartridge before completely
discharged.
Al ays stop tool operation and charge the battery
cartridge hen you notice less tool po er.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge ith room
temperature at 10°C - 40°C (50°F - 104°F). Let a hot
battery cartridge cool do n before charging it.
4. Charge the battery cartridge if you do not use it for
a long period (more than six months).
FUNCTION L DESCRIPTION
CAUTION:
• Al ays be sure that the tool is s itched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or re oving battery cartridge
(Fig. 2)
CAUTION:
• Al ays s itch off the tool before installing or removing
of the battery cartridge.
•Hold the tool and the battery cartridge firmly hen
installing or removing battery cartridge. Failure to
hold the tool and the battery cartridge firmly may cause
them to slip off your hands and result in damage to the
tool and battery cartridge and a personal injury.
To remove the battery cartridge, slide it from the tool hile
sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge ith the groove in the housing and slip it
into place. Insert it all the ay until it locks in place ith a
little click. If you can see the red indicator on the upper
side of the button, it is not locked completely.
CAUTION:
• Al ays install the battery cartridge fully until the red
indicator cannot be seen. If not, it may accidentally fall
out of the tool, causing injury to you or someone
around you.
• Do not install the battery cartridge forcibly. If the
cartridge does not slide in easily, it is not being inserted
correctly.
Battery protection syste (Lithiu -ion
battery with star arking) (Fig. 3)
Lithium-ion batteries ith a star marking are equipped
ith a protection system. This system automatically cuts
off po er to the tool to extend battery life.
The tool ill automatically stop during operation if the tool
and/or battery are placed under one of the follo ing
conditions:
• Overloaded:
The tool is operated in a manner that causes it to
dra an abnormally high current.
In this situation, release the s itch trigger on the tool
and stop the application that caused the tool to
become overloaded. Then pull the s itch trigger
again to restart.
If the tool does not start, the battery is overheated. In
this situation, let the battery cool before pulling the
s itch trigger again.
• Lo battery voltage:
The remaining battery capacity is too lo and the tool
ill not operate. In this situation, remove and
recharge the battery.

11
Indicating the re aining battery capacity
Only for battery cartridges with the indicator (Fig. 4)
Press the check button on the battery cartridge to indicate
the remaining battery capacity. The indicator lamps light
up for a fe seconds.
NOTE:
• Depending on the conditions of use and the ambient
temperature, the indication may differ slightly from the
actual capacity.
Selecting the cutting action (Fig. 5)
This tool can be operated ith an orbital or a straight line
(up and do n) cutting action. The orbital cutting action
thrusts the blade for ard on the cutting stroke and greatly
increases cutting speed.
To change the cutting action, just turn the cutting action
changing lever to the desired cutting action position. Refer
to the table to select the appropriate cutting action.
006376
Switch action (Fig. 6 & 7)
CAUTION:
• Before inserting the battery cartridge into the tool,
al ays check to see that the s itch trigger actuates
properly and returns to the “OFF” position hen
released.
• When not operating the tool, depress the lock-off
button from A side to lock the s itch trigger in the OFF
position.
To prevent the s itch trigger from accidentally pulled, the
lock-off button is provided.
To start the tool, depress the lock-off button from B side
and pull the s itch trigger.
Tool speed is increased by increasing pressure on the
s itch trigger. Release the s itch trigger to stop. After
use, al ays press in the lock-off button from A side.
Lighting up the la ps
CAUTION:
• Do not look in the light or see the source of light
directly.
To turn on the lamp, pull the trigger. Release the trigger to
turn it off.
NOTE:
• Use a dry cloth to ipe the dirt off the lens of lamp. Be
careful not to scratch the lens of lamp, or it may lo er
the illumination.
SSEMBLY
CAUTION:
• Al ays be sure that the tool is s itched off and the
battery cartridge is removed before carrying out any
ork on the tool.
Installing or re oving saw blade
CAUTION:
• Al ays clean out all chips or foreign matter adhering to
the blade and/or blade holder. Failure to do so may
cause insufficient tightening of the blade, resulting in a
serious personal injury.
• Do not touch the blade or the orkpiece immediately
after operation; they may be extremely hot and could
burn your skin.
• Tighten the sa blade securely. Failure to do so may
cause a serious injury.
• When you remove the sa blade, be careful not to hurt
your fingers ith the top of the blade or the tips of
orkpiece.
To install the blade, open the tool opener to the position
sho n in the figure. (Fig. 8)
Keeping that situation, insert the sa blade into the blade
clamp as far as the t o protrusions of the blade can not
be seen. (Fig. 9)
Return the tool opener to its original position.
After installing, al ays make sure that the blade is
securely held in place by trying to pull it out.
CAUTION:
• Do not open the tool opener excessively, or it may
cause tool damage.
To remove the blade, open the tool opener to the position
sho n in the figure. Pull the sa blade out to ard the
base. (Fig. 10)
NOTE:
• Occasionally lubricate the roller.
Indicator lamps
Remaining
capacity
Lighted Off Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
The battery may
have
malfunctioned.
Position Cutting action Applications
0
Straight line
cutting action
For cutting mild steel, stainless
steel and plastics.
For clean cuts in ood and
ply ood.
ISmall orbit
cutting action
For cutting mild steel,
aluminum and hard ood.
II
Medium orbit
cutting action
For cutting ood and ply ood.
For fast cutting in aluminum
and mild steel.
III Large orbit
cutting action
For fast cutting in ood and
ply ood.

12
Hex wrench storage (Fig. 11)
When not in use, store the hex rench as sho n in the
figure to keep it from being lost.
Cover plate (Fig. 12)
Use the cover plate hen cutting decorative veneers,
plastics, etc. It protects sensitive or delicate surfaces from
damage. Fit it on the back of the tool base.
Anti-splintering device (Fig. 13)
For splinter-free cuts, the anti-splintering device can be
used. To install the anti-splintering device, move the tool
base all the ay for ard and fit it from the back of tool
base. When you use the cover plate, install the anti-
splintering device onto the cover plate.
CAUTION:
• The anti-splintering device cannot be used hen
making bevel cuts.
Dust extraction
The dust nozzle (optional accessory) is recommended to
perform clean cutting operations. (Fig. 14)
To attach the dust nozzle on the tool, insert the hook of
dust nozzle into the hole in the base.
The dust nozzle can be installed on either left or right side
of the base. (Fig. 15)
Then connect a Makita vacuum cleaner to the dust
nozzle. (Fig. 16)
OPER TION
CAUTION:
• Al ays hold the base flush ith the orkpiece. Failure
to do so may cause blade breakage, resulting in a
serious injury. (Fig. 17)
Turn the tool on ithout the blade making any contact and
ait until the blade attains full speed. Then rest the base
flat on the orkpiece and gently move the tool for ard
along the previously marked cutting line.
NOTE:
• If the tool is operated continuously until the battery
cartridge has discharged, allo the tool to rest for
15 minutes before proceeding ith a fresh battery.
When cutting curves, advance the tool very slo ly.
Bevel cutting (Fig. 18)
CAUTION:
• Al ays be sure that the tool is s itched off and the
battery cartridge is removed before tilting the base.
With the base tilted, you can make bevel cuts at any angle
bet een 0° and 45° (left or right).
Loosen the bolt on the back of the base ith the hex
rench. Move the base so that the bolt is positioned in the
center of the bevel slot in the base. (Fig. 19)
Tilt the base until the desired bevel angle is obtained. The
V-notch of the gear housing indicates the bevel angle by
graduations. Then tighten the bolt firmly to secure the
base. (Fig. 20)
Front flush cuts (Fig. 21)
Loosen the bolt on the back of the base ith the hex
rench and slide the base all the ay back. Then tighten
the bolt to secure the base.
Cutouts
Cutouts can be made ith either of t o methods A or B.
A) Boring a starting hole: (Fig. 22)
• For internal cutouts ithout a lead-in cut from an edge,
pre-drill a starting hole 12 mm or more in diameter.
Insert the blade into this hole to start your cut.
B) Plunge cutting: (Fig. 23)
• You need not bore a starting hole or make a lead-in cut
if you carefully do as follo s.
1. Tilt the tool up on the front edge of the base ith the
blade point positioned just above the orkpiece
surface.
2. Apply pressure to the tool so that the front edge of the
base ill not move hen you s itch on the tool and
gently lo er the back end of the tool slo ly.
3. As the blade pierces the orkpiece, slo ly lo er the
base of the tool do n onto the orkpiece surface.
4. Complete the cut in the normal manner.
Finishing edges (Fig. 24)
To trim edges or make dimensional adjustments, run the
blade lightly along the cut edges.
Metal cutting
Al ays use a suitable coolant (cutting oil) hen cutting
metal. Failure to do so ill cause significant blade ear.
The underside of the orkpiece can be greased instead of
using a coolant.
Rip fence set (optional accessory)
CAUTION:
• Al ays be sure that the tool is s itched off and the
battery cartridge is removed before installing or
removing accessories.
1. Straight cuts (Fig. 25 & 26)
When repeatedly cutting idths of 160 mm or less, use of
the rip fence ill assure fast, clean, straight cuts. To
install, insert the rip fence into the rectangular hole on the
side of the tool base ith the fence guide facing do n.
Slide the rip fence to the desired cutting idth position,
then tighten the bolt to secure it.
2. Circular cuts (Fig. 27 & 28)
When cutting circles or arcs of 170 mm or less in radius,
install the rip fence as follo s.
• Insert the rip fence into the rectangular hole on the side
of the base ith the fence guide facing up. Insert the
circular guide pin through either of the t o holes on the
fence guide. Scre the threaded knob onto the pin to
secure the pin.
• No slide the rip fence to the desired cutting radius,
and tighten the bolt to secure it in place. Then move the
base all the ay for ard.
NOTE:
• Al ays use blades No. B-17, B-18, B-26 or B-27 hen
cutting circles or arcs.

13
Guide rail adapter set (accessory)
(Fig. 29)
When cutting parallel and uniform idth or cutting straight,
the use of the guide rail and the guide rail adapter ill
assure the production of fast and clean cuts.
To install the guide rail adapter, insert the rule bar into the
square hole of the base as far as it goes. Secure the bolt
ith the hex rench securely. (Fig. 30)
Install the guide rail adapter on the rail of the guide rail.
Insert the rule bar into the square hole of the guide rail
adapter. Put the base to the side of the guide rail, and
secure the bolt securely. (Fig. 31)
CAUTION:
• Al ays use blades No. B-8, B-13, B-16, B-17 or 58
hen using the guide rail and the guide rail adapter.
M INTEN NCE
CAUTION:
• Al ays be sure that the tool is s itched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
• Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may result.
Replacing carbon brushes (Fig. 32)
Remove and check the carbon brushes regularly. Replace
hen they ear do n to the limit mark. Keep the carbon
brushes clean and free to slip in the holders. Both carbon
brushes should be replaced at the same time. Use only
identical carbon brushes.
Use a scre driver to remove the brush holder caps. Take
out the orn carbon brushes, insert the ne ones and
secure the brush holder caps. (Fig. 33)
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized Service Centers, al ays
using Makita replacement parts.
OPTION L CCESSORIES
CAUTION:
• These accessories or attachments are recommended
for use ith your Makita tool specified in this manual.
The use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
• Jig sa blades
• Hex rench 4
• Rip fence (guide rule) set
• Guide rail adapter set
• Guide rail set
• Anti-splintering device
• Cover plate
• Dust nozzle
• Makita genuine battery and charger
NOTE:
• Some items in the list may be included in the tool
package as standard accessories. They may differ from
country to country.

14
简体中文 （原厂指导手册）
总图说明
规格
•鉴于我司将持续实施研发计划，此处规格如有变更，恕不另行通知。
•本 品在各个国家的规格可能有所不同。
•视附件 （包括电池套管）的情况，重量可能不同。最轻和最重的组合 （根据 EPTA-
Procedure 01/2014）显示在表中。
适用的电池套管和充电器
•根据您所居住的地区，可能无法使用上面列出的某些电池套管和充电器。
警告：
•仅使用以上列出的电池套管和充电器。使用任何其他电池套管和充电器可能会引起受伤或火
灾。
1. 红色指示灯
2. 按钮
3. 电池套管
4. 启动标记
5. 指示灯
6. 检查按钮
7. 切割动作更换杆
8. 锁定关按钮
9. 开关扳机
10. 工具开启器
11. 刀片夹
12. 曲线锯刀片
13. 凸起
14. 底座
15. 六角扳手
16. 盖板
17. 防裂设备
18. 灰尘喷嘴
19. 集尘器软管
20. 切割线
21. 螺栓
22. 斜槽
23. 刻度
24. V 槽
25. 齿轮箱
26. 初始孔
27. 锯栅
28. 锯栅导板
29. 螺纹旋钮
30. 圆形导销
31. 尺规条
32. 导轨适配器
33. 螺钉
34. 导轨
35. 限位标记
36. 碳刷固定器盖
37. 螺丝刀
型号 DJV180
行程长度 26 mm
最大切割能力
木材 135 mm
软钢 10 mm
铝 20 mm
冲程速度 （/min） 0 - 2,600
总长 257 mm
净重 2.7 - 3.0 kg
额定电压 D.C. 18 V
电池套管 BL1815N/BL1820/BL1820B/BL1830/BL1830B/BL1840/BL1840B/
BL1850/BL1850B/BL1860B
充电器 DC18RC/DC18RD/DC18RE/DC18SD/DC18SE/DC18SF

15
符号 END004-7
下列所示为用于设备的符号。请确保在使用
前理解各个符号的含义。
... 请阅读操作手册。
设计用途 ENE019-1
该工具适用于锯切木材、塑料和金属材料。
由于具有众多配件和锯刀片程序，该工具可
用于多种用途，非常适用于弯曲或圆形切割。
电动工具一般安全警告 GEA013-2
警告：阅读此电动工 提供的所有安全警
告、说明、插图和规格。违反以下列出的任
何指示可能导致触电、火灾和 / 或严重的人
身伤害事故。
请妥善保存所有的警告和操作指示以备
日后参考。
在该警告中的 “电动工具”是指电网电源供
电（接电源线）的电动工具或电池驱动（充
电式）电动工具。
工作区域安全
1. 保持工作区域干净，照明良好。杂乱或
黑暗的工作场所容易引发事故。
2. 不得在有爆炸性危险的环境 （如存在易
燃液体、气体和粉尘）中使用电动工 。
操作电动工具时会 生火花，而这可能
引粉尘或烟雾。
3. 操作电动工 时，请让儿童和旁观者远
离工作区域。注意力分散可能导致操作
失控。
电气安全
1. 电动工 的插头必须与插座相匹配。切
勿以任何方式对插头进行改装。转接插
头不得和接了地线的电动工 一起使用。
未经改动的插头和相匹配的插座有利于
减少电击危险。
2. 避免身体与接地的物体接触，如水管、
散热器、电炉和电冰箱等。如果您的身
体接地了，会增加电击的危险。
3. 不得将电动工 暴露在雨中或湿的环境
中。如果有水进入电动工具将增加电击
的危险。
4. 请勿不当使用电线。切勿用导线拖携工
或拔下电动工 的插头。将电线保存
在远离高温、油垢、锐边或移动部件之
处。损坏或缠绕的电线会增加电击危险。
5. 当在户外操作电动工 时，只能使用合
适的户外专用延长电线。使用合适的户
外专用电线将减少电击危险。
6. 如果不能避免在潮湿的环境中使用电动
工 ，请使用受剩余电流装置 （RCD）保
护的电源。使用 RCD 可减少电击危险。
7. 电动工 可产生对用户无害的电磁场
（EMF）。然而，心脏起搏器和其他类似
医疗设备的用户应该在操作该电动工具
前，应联系其设备的制造商和/或医生
以获得建议。
人身安全
1. 操作电动工 时请保持警惕，注意您的
操作并运用常识。疲惫、饮酒或服用毒
品、药物之后，切勿操作电动工 。使
用电动工具时只要稍微分心便可能导致
严重的人身伤害事故。
2. 请使用个人劳防用品。总是佩戴护目镜。
根据使用情况穿戴合适的防护装备，例
如防尘面罩、止滑工作鞋、安全帽或耳
罩，可降低人身伤害事故发生的几率。
3. 防止意外启动。在连接电源和 /或电池
组、拿起或搬运工 之前，请确保开关
处于关闭位置。如果在提携电动工具时，
您的手指触碰了开关，或连接电源时，
开关仍然处于启动位置，都可能引发意
外事故。
4. 电动工 开机前，除去任何调节工 或
扳手。电动工具的旋转部件上如果还插
有扳手或调节工具可能会导致人身伤害。
5. 避免错误的持机姿势。务必站稳并始终
保持平衡。正确的操作姿势能够帮助您
在突发状况下及时控制住电动工具。
6. 合理着装。请勿穿戴宽松的衣服或佩戴
首饰。保持头发和衣服远离移动机件。
宽松的衣服、首饰或长头发可能会被卡
入移动机件中。
7. 如果设备能连接除尘或集尘装置，确保
这些装置已经连接并被正确使用。使用
集尘装置可减少尘屑相关的危害。

16
8. 不要让经常使用工 而获得的熟悉让您
变得自满并忽视工 安全原则。粗心的
动作可能在几分之一秒内造成严重伤害。
9. 使用电动工 时，请始终佩戴护目镜以
保护眼睛免受伤害。护目镜必须符合美
国的 NSI Z87.1、欧洲的 EN 166 或澳
大利亚 /新西兰的 S/NZS 1336。在澳大
利亚 /新西兰，法律要求佩戴面罩以保
护您的面部。（图 1）
雇主有责任强制工 操作员和附近工作
区域的其他人员使用适当的安全防护设
备。
电动工 使用和保养
1. 不要滥用电动工 。根据应用情况选择
适合的电动工 。正确地选用电动工具
可以在规定的功率范围中，更有效率更
安全的操作机器。
2. 不要使用开关故障的电动工 。如果无
法正常操控起停开关，极容易在操作机
器时生意外，必须进行修理。
3. 在调整机器设置、更换配件或存放电动
工 前，必须先断开插头与电源的连接
和/或从电动工 中取出电池组 （如果
可拆卸）。 这些预防性的安全措施能减少
意外启动电动工具的危险。
4. 将不用的电动工 保存在儿童接触不到
的地方。禁止不熟悉电动工 或这些操
作说明的人员使用电动工 。未经训练
的人员操作电动工具是危险的行为。
5. 维护电动工 和配件。检查运动部件是
否有偏差或粘连，部件是否破损，以及
其它可能会影响工 运行的情况。如有
损坏，使用前需修理完毕。很多事故都
是由于没有对电动工具进行很好维护造
成的。
6. 切割工 必须保持锋利和清洁。经过细
心保养且刀刃锋利的切割工具不易被夹
住，并较容易操作。
7. 使用电动工 、配件和刀头等时应考虑
工作条件和要进行工作的性质，遵循相
应的操作指示。将电动工具用于既定用
途以外的目的时，可能会导致危险。
8. 保持手柄和抓握表面干燥、清洁、无油
脂。意外情况下，光滑的手柄和抓握表
面无法安全操作和控制工具。
9. 使用工 时，请勿穿戴可能缠绕的布工
作手套。布工作手套在活动部件中缠结
可能导致人身伤害。
电池工 使用和保养
1. 仅使用制造商指定的充电器进行充电。
适用于一种类型电池组的充电器如果用
于其他电池组可能会引起火灾危险。
2. 使用电动工 时仅使用指定的电池组。
使用任何其他电池组可能会引起人身伤
害或火灾危险。
3. 当电池组未用时，请将其保存在远离金
属物品之处，如回形针、硬币、钥匙、
钉子、螺丝或其他小金属物体等。这些
物体可能会将电池的两个端子连在一起。
短接电池端子可能会引起爆炸或火灾。
4. 如果使用不当可能从电池渗出液体。避
免接触此类流动物体。如果意外接触到
电池漏液，请用水冲洗。如果上述液体
侵入眼睛必须即刻就医。从电池流出的
液体会刺激或灼伤皮肤。
5. 不得使用损坏或改装过的电池组。损坏
或改装过的电池可能会出现不可预见的
情况，有引起火灾、爆炸或受伤的危险。
6. 不得将电池组或工 暴露在火中或过高
温度下。暴露在火中或温度高于 130°C
时可能会引起爆炸。
7. 遵守所有的充电说明，不得在超过说明
书指定的温度范围下对电池组或工 充
电。不正确充电或在超过指定的温度范
围下充电都可能导致电池损坏，增加火
灾风险。
维修
1. 电动工 只能由有相关资质的维修人员
进行修理，修理时只能使用原厂零配件。
唯有如此才能确保电动工具的安全性。
2. 禁止维修损坏的电池组。电池组的维修
只能由制造商或授权服务提供商执行。
3. 按照要求对配件进行润滑和更换。
充电式曲线锯安全警告
GEB187-1
1. 在切割配件可能接触隐藏线路的地方进
行操作时，仅通过绝缘的夹持表面固定
电动工 。切割配件接触 “带电”的电

17
线可能使电动工具暴露的金属部件
“带电”，并且可能给操作者造成电击。
2. 使用夹或其他实用方法将工件固定并
支撑在稳定的平台上。用手或靠着身体
固定工件会使其不稳定并可能导致失去
控制。
3. 始终使用安全眼镜或护目镜。普通眼镜
或太阳眼镜并非安全眼镜。
4. 避免切伤指甲。检查工件是否有任何钉
子，并在操作前将其拆下。
5. 请勿切割尺寸过大的工件。
6. 在切割之前检查工件之外是否有适当的
间隙，这样刀片就不会撞到地板、工作
台等。
7. 牢牢握住工 。
8. 在开关打开之前，确保刀片没有接触到
工件。
9. 请让双手远离移动部件。
10. 不可让工 在无人时运行。仅在手握工
时进行操作。
11.在从工件上拆下刀片之前，务必关闭并
等待刀片完全停止。
12. 在操作结束之后不要马上触摸刀片或工
件；因为它们可能温度极高，从而会灼
伤皮肤。
13. 如无必要，空载时不要操作工 。
14. 某些材料所含的化学物质可能有毒性。
请避免吸入粉尘或使其接触到皮肤。请
遵循材料供应商的安全要求。
15. 针对正在作业的材料和进行的应用，请
始终使用正确的防尘面/呼吸器。
请保留此说明书。
警告：
不要因为舒适或对产品熟悉 （因重复使用而
获得）而不严格遵守产品的安全准则。工
使用不当或未遵守本说明书所列的安全规则
可能导致严重的人身伤害。
电池套管重要安全 意事项
ENC007-12
1. 使用电池套管前，请阅读 (1) 电池充电
器、(2) 电池和 (3) 使用电池之产品上
的所有指导说明和警戒标记。
2. 请勿拆开电池套管。
3. 如果操作时间变得过短，立即停止操作。
其可能导致过热、造成灼伤，甚至爆炸
的危险。
4. 如果电解液进入您的双眼，用清水冲洗，
并立即就医。其可能导致您的视力下降。
5. 请勿短接电池套管：
(1)请勿使用任何导电材料接触端子。
(2)避免在装有其它金属物体的容器内存
放电池套管，例如钉子、硬币等。
(3)不要将电池套管暴露在水或雨中。
电池短路可能导致过大的电流、过热，
可能造成灼伤，甚至发生故障。
6. 请勿将工 和电池套管存放于温度可能
达到或超过 50°C (122°F) 的位置。
7. 即使电池套管严重损坏或完全磨损，也
不要烧弃之。电池套管在火中可能爆炸。
8. 请小心，不要掉落或撞击电池。
9. 不要使用损坏的电池。
10. 所含锂离子电池符合 《危险品立法》的
要求。
对于商业运输 （如通过第三方、运输代
理），必须遵守包装和标签的特殊要求。
对于要发运的物品准备，必须咨询危险
材料方面的专家。也请遵守可能更加详
细的相关国家规定。
缠绕或屏蔽开口触点，并包装好电池，
让其不能在包装盒内移动。
11.请遵守当地关于电池处置的规定。
12. 电池仅与牧田指定的产品配合使用。将
电池安装到不兼容的 品上可能引起火
灾、过热、爆炸或电解液泄漏。
请保留此说明书。
注意：仅使用牧田正品电池。
使用非牧田正品电池或改装后的电池，可导
致电池爆炸，引起火灾，造成人员受伤和物
品损坏。这还会丧失牧田对牧田工具和充电
器的保修。
保持电池最大寿命的提示
1. 在电池套管完全放电前，进行充电。
在您注意到工 功率下降时，务必停止
操作工 ，并给电池套管充电。

18
2. 切勿重新给完全充电的电池套管再次充
电。
过度充电会缩短电池使用寿命。
3. 在 10°C - 40°C (50°F - 104°F) 的室温
给电池套管充电。充电前，让灼热的电
池套管冷却下来。
4. 如果长期不使用 （超过六个月），请充
电电池套管。
功能说明
注意：
•在工具上调整和检查功能前，务必关闭工
具开关和电池套管。
装或拆卸电池套管 （图 2）
注意：
•安装或拆卸电池套管前，务必关闭工具的
开关。
•安装或拆卸电池套管时牢牢握住工 和电
池套管。未能牢牢握住工具和电池套管可
能导致它们从手中滑出，损坏工具和电池
套管及造成人员受伤。
取出电池套管时，滑动电池套管前面的按钮，
将其从工具中滑出。
安装电池套管时，将电池套管上的凸榫对准
外壳上的沟槽，并将其滑入到位。一直插入，
直到其锁定在位，这时候会听到微弱的“咔
哒”声。如果能看到按钮上侧的红色指示灯，
则表示没有完全锁紧。
注意：
•务必装好电池套管，直到不能看到红色指
示灯。否则，其可能意外从工具中 出，
导致您或您周围的人员受到伤害。
•请勿用力安装电池套管。如果电池套管没
有轻松地滑入，表明其可能没有正确插入。
电池保护系统 （带星号标记的锂离子
电子）（图 3）
带星号标记的锂离子电池配有保护系统。该
系统自动切断到工具的电源，延长电池寿命。
如果工具和 / 或电池处于以下状况之一，工
具将在运行期间自动停止：
•过载：
该工具的操作方式使其 生异常高的电
流。
在这种情况下，释放工具上的开关扳机
并停止导致工具过载的应用。然后再次
拉起开关扳机以重新启动。
如果工具未启动，则电池过热。在这种
情况下，在再次拉动开关扳机之前让电
池冷却。
•电池电压低：
剩余电池容量太低，工具无法运行。在
这种情况下，请取出电池并重新充电。
指示剩余的电池电量
仅用于带指示灯的电池套管 （图 4）
按下电池套管上的检查按钮以指示剩余电池
电量。指示灯亮起几秒钟。
注：
•根据使用条件和环境温度，指示可能与实
际电量稍有不同。
选择切割动作 （图 5）
该工具可以通过轨道或直线 （上下）切割动
作进行操作。轨道切割动作在切割行程中向
前推动刀片并大大提高切割速度。
如要更改切割动作，只需将切割动作更换杆
转到所需的切割动作位置即可。请参阅表格
以选择合适的切割操作。
指示灯
剩余电量
亮起关闪烁
75% 至 100%
50% 至 75%
25% 至 50%
0% 至 25%
电池充电。
电池可能有故障。

19
006376
开关动作 （图 6 和 7）
注意：
•将电池套管插入工具前，务必检查确定开
关触发器正常开动，并在释放时，返回到
“OFF”（关）位置。
•不操作工具时，从 A 侧按下锁定按钮，将
开关扳机锁定在 OFF （关）位置。
为防止意外拉开关扳机，提供锁定关按钮。
如要启动工具，从 B 侧松开锁定关按钮，拉
开关扳机。
工具速度通过增大作用在开关扳机的压力来
增加。释放开关扳机时，工具停止。使用后，
务必从 A 侧按下锁定关按钮。
开灯
注意：
•不要直视灯光或直接看光源。
如要点亮灯泡，拉起扳机。松开扳机关闭灯
泡。
注：
•用干布擦去灯泡上的污垢。小心不要划伤
灯泡，否则可能会降低照明。
组装
注意：
•在工具上执行任何工作前，务必关闭工具
开关并取下电池套管。
装或拆除锯刀片
注意：
•始终清除粘附在刀片和 / 或刀架上的所有碎
片或异物。否则可能导致刀片紧固不足，
从而造成严重的人身伤害。
•
在操作结束之后不要马上触摸刀片或工件；
因为它们可能温度极高，从而会灼伤皮肤。
•拧紧锯刀片。否则，将会导致人员严重受
伤。
•拆下锯刀片时，请注意不要背刀片顶部或
工件尖端弄伤手指。
如要安装刀片，请将工具开启器打开到图中
所示的位置。（图 8）
保持该状态，将锯刀片插入刀片夹中，直到
看不到刀片的两个凸起。（图 9）
将工具开启器返回原位。
安装后，请务必将刀片拉出，确保刀片牢牢
固定到位。
注意：
•不要过度打开工具开启器，否则可能会导
致工具损坏。
如要卸下刀片，请将工具开启器打开到图中
所示的位置。将锯片朝底座拉出。（图 10）
注：
•偶尔润滑滚轮。
六角扳手存放 （图 11）
不使用时，请妥善保存六角扳手，防止丢失，
如图所示。
盖板 （图 12）
切割装饰性单板、塑料等时使用盖板。它可
以保护敏感或脆弱的表面免受损坏。将其安
装在工具底座的背面。
防裂设备 （图 13）
对于无碎片切割，可使用防裂设备。如要安
装防分裂装置，请将工具底座一直向前移动，
然后从工具底座的背面安装。使用盖板时，
将防裂设备安装到盖板上。
注意：
•斜切时不能使用防裂设备。
位置切割动作 应用
0直线切割
动作
用于切割软钢、不锈钢
和塑料。
用于木材和胶合板的清
洁切割。
I小轨道切
割动作
用于切割软钢、铝和硬
木。
II 中轨道切
割动作
用于切割木材和胶合
板。
适用于铝和软钢的快速
切割。
III 大轨道切
割动作
用于木材和胶合板的快
速切割。

20
除尘
建议使用灰尘喷嘴 （选配附件）执行清洁切
割操作。（图 14）
如要将灰尘喷嘴连接到工具上，请将灰尘喷
嘴锁钩插入底座的孔中。
灰尘喷嘴可以安装在底座的左侧或右侧。
（图 15）
然后将牧田集尘器连接到灰尘喷嘴上。
（图 16）
操作
注意：
•始终保持底座与工件齐平。否则可能导致
刀片破损，从而导致严重伤害。（图 17）
在没有刀片接触的情况下打开工具电源，等
待刀片达到全速。然后将底座平放在工件上，
并沿着先前标记的切割线轻轻向前移动工具。
注：
•如果连续操作工具，直到电池套管放电，
使用新的电池继续操作前，让工具休息 15
分钟。
曲线切割时，极慢地前进工具。
倾斜切割 （图 18）
注意：
•倾斜底座前，务必关闭工具电源，并拆下
电池套管。
底座倾斜时，可以在 0°和 45°（左侧或右
侧）之间的任何角度进行斜角切割。
用六角扳手松开底座背面的螺栓。移动底座，
让螺栓位于底座斜槽的中心。（图 19）
倾斜底座直到获得所需的斜角。齿轮外壳的
V 槽通过刻度指示斜角。然后拧紧螺栓以固
定底座。（图 20）
前部平切 （图 21）
用六角扳手松开工具底座背后的螺栓，将工
具底座完全滑回。然后拧紧螺栓以固定底座。
切口
可以使用两种方法 A 或 B 中的任何一种制作
切口。
）钻一个起始孔：（图 22）
•对于没有从边缘进行引入切割的内部切口，
预先钻出直径为 12 mm 或更大的起始孔。
将刀片插入此孔以开始切割。
）切入切割：（图 23）
•如果您仔细遵循以下步骤操作，则无需钻
孔或进行引入切割。
1. 将工具向上倾斜到底座的前缘，刀尖刚
好位于工件表面的正上方。
2. 对工具施加压力，以便在打开工具时底
座的前缘不会移动，并缓慢地轻轻放下
工具的后端。
3. 当刀片刺穿工件时，缓慢地将工具的底
座向下放到工件表面上。
4. 以正常方式完成切割。
精修边缘 （图 24）
如要修剪边缘或进行尺寸调整，请沿切割边
缘轻轻移动刀片。
金属切割
切割金属时，务必使用合适的冷却液（切削
油）。否则可能会使刀片严重磨损。工件的下
侧可以涂抹润滑油来代替冷却剂。
锯栅套件 （选配附件）
注意：
•安装或拆卸附件前，务必关闭工具电源，
并拆下电池套管；
1. 垂直切割（图 25 和 26）
当重复切割宽度小于等于 160 毫米时，使用
锯栅将确保快速、干净的直线切割。如要安
装，请将锯栅插入工具底座侧面的矩形孔中，
锯栅导板朝下。滑动锯栅到所需的切割宽度
位置，然后拧紧螺栓固定它。
2. 圆形切口（图 27 和 28）
切割半径为 170 mm 或更小的圆形或圆弧时，
安装锯栅，如下所示。
•将锯栅插入底座侧面的矩形孔中，锯栅导
板朝上。将圆形导销插入锯栅导板上两孔
中的任意一个。将螺纹旋钮拧到销钉上以
固定销钉。