Makita DJV182Y1J User manual

GB Cordless Jig Saw Instruction manual
F Scie sauteuse sans fil Manuel d’instructions
D Akku-Stichsäge Betriebsanleitung
I Sega da traforo a batteria Istruzioni per l’uso
NL Accudecoupeerzaag Gebruiksaanwijzing
E Sierra Caladora Inalámbrica Manual de instrucciones
P Serra Tico-Tico a Bateria Manual de instruções
DK Ledningsfri stiksav Brugsanvisning
GR Σέγα μπαταρίας Οδηγίες χρήσης
TR Akülü Dekupaj Testere Kullanım kılavuzu
DJV142
DJV182
014104
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ENGLISH (Original instructions)
Explanation of general view
SPECIFICATIONS
• Due to our continuing program of research and development, the specifications herein are subject to change without
notice.
• Specifications may differ from country to country.
• The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heaviest
combination, according to EPTA-Procedure 01/2014, are shown in the table.
Applicable battery cartridge and charger
• Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.
WARNING:
•Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may
cause injury and/or fire.
Intended use ENE019-1
The tool is intended for the sawing of wood, plastic and
metal materials. As a result of the extensive accessory and
saw blade program, the tool can be used for many
purposes and is very well suited for curved or circular cuts.
General power tool safety
warnings GEA010-2
WARNING: Read all safety warnings, instructions,
illustrations and specifications provided with this
power tool. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury.
Save all warnings and
instructions for future reference.
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Cordless jig saw safety warnings
GEB187-1
1. Hold the power tool by insulated gripping
surfaces, when performing an operation where the
cutting accessory may contact hidden wiring.
1. Red indicator
2. Button
3. Battery cartridge
4. Star marking
5. Indicator lamps
6. Check button
7. Cutting action changing lever
8. Lock switch
9. Switch trigger
10. Lock on button
11. Speed adjusting dial
12. Fixed position
13. Released position
14. Jig saw blade
15. Base
16. Hex wrench
17. Cover plate
18. Anti-splintering device
19. Dust nozzle
20. Clamp screw
21. Hose for vacuum cleaner
22. Cutting line
23. Bolt
24. Bevel slot
25. Graduations
26. V-notch
27. Gear housing
28. Starting hole
29. Rip fence
30. Fence guide
31. Threaded knob
32. Circular guide pin
33. Ruler bar
34. Guide rail adapter
35. Screw
36. Guide rail
Model DJV142 DJV182
Length of stroke 26 mm 26 mm
Max. cutting capacities
Wood 135 mm 135 mm
Mild steel 10 mm 10 mm
Aluminum 20 mm 20 mm
Strokes per minute (min-1) 800 - 3,500 800 - 3,500
Overall length 264 mm 266 mm
Net weight 2.3 - 2.6 kg 2.4 - 2.7 kg
Rated voltage D.C. 14.4 V D.C. 18 V
Battery cartridge
D.C.14.4 V Model BL1415N/BL1430/BL1430B/BL1440/BL1450/BL1460B
D.C.18 V Model BL1815N/BL1820/BL1820B/BL1830/BL1830B/BL1840/
BL1840B/BL1850/BL1850B/BL1860B
Charger DC18RC/DC18RD/DC18RE/DC18SD/DC18SE/DC18SF

7
Cutting accessory contacting a “live” wire may make
exposed metal parts of the power tool “live” and could
give the operator an electric shock.
2. Use clamps or another practical way to secure and
support the workpiece to a stable platform. Holding
the workpiece by hand or against your body leaves it
unstable and may lead to loss of control.
3. Always use safety glasses or goggles. Ordinary
eye or sun glasses are NOT safety glasses.
4. Avoid cutting nails. Inspect workpiece for any
nails and remove them before operation.
5. Do not cut oversize workpiece.
6. Check for the proper clearance beyond the
workpiece before cutting so that the blade will not
strike the floor, workbench, etc.
7. Hold the tool firmly.
8. Make sure the blade is not contacting the
workpiece before the switch is turned on.
9. Keep hands away from moving parts.
10. Do not leave the tool running. Operate the tool
only when hand-held.
11. Always switch off and wait for the blade to come
to a complete stop before removing the blade from
the workpiece.
12. Do not touch the blade or the workpiece
immediately after operation; they may be
extremely hot and could burn your skin.
13. Do not operate the tool at no-load unnecessarily.
14. Some material contains chemicals which may be
toxic. Take caution to prevent dust inhalation and
skin contact. Follow material supplier safety data.
15. Always use the correct dust mask/respirator for
the material and application you are working with.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product (gained
from repeated use) replace strict adherence to safety
rules for the subject product. MISUSE or failure to
follow the safety rules stated in this instruction
manual may cause serious personal injury.
IMPORTANT SAFETY
INSTRUCTIONS FOR BATTERY
CARTRIDGE ENC007-13
1. Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product using
battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively shorter,
stop operating immediately. It may result in a risk
of overheating, possible burns and even an
explosion.
4. If electrolyte gets into your eyes, rinse them out
with clear water and seek medical attention right
away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a container
with other metal objects such as nails, coins,
etc.
(3) Do not expose battery cartridge to water or
rain.
A battery short can cause a large current flow,
overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50°C (122°F).
7. Do not incinerate the battery cartridge even if it is
severely damaged or is completely worn out. The
battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject to
the Dangerous Goods Legislation requirements.
For commercial transports e.g. by third parties,
forwarding agents, special requirement on packaging
and labeling must be observed.
For preparation of the item being shipped, consulting
an expert for hazardous material is required. Please
also observe possibly more detailed national
regulations.
Tape or mask off open contacts and pack up the
battery in such a manner that it cannot move around in
the packaging.
11. When disposing the battery cartridge, remove it
from the tool and dispose of it in a safe place.
Follow your local regulations relating to disposal of
battery.
12. Use the batteries only with the products specified
by Makita. Installing the batteries to non-compliant
products may result in a fire, excessive heat,
explosion, or leak of electrolyte.
13. If the tool is not used for a long period of time, the
battery must be removed from the tool.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
have been altered, may result in the battery bursting
causing fires, personal injury and damage. It will also void
the Makita warranty for the Makita tool and charger.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely
discharged.
Always stop tool operation and charge the battery
cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room
temperature at 10°C - 40°C (50°F - 104°F). Let a hot
battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use it for
a long period (more than six months).

8
FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or removing battery cartridge
(Fig. 1)
CAUTION:
• Always switch off the tool before installing or removing
of the battery cartridge.
•Hold the tool and the battery cartridge firmly when
installing or removing battery cartridge. Failure to
hold the tool and the battery cartridge firmly may cause
them to slip off your hands and result in damage to the
tool and battery cartridge and a personal injury.
To remove the battery cartridge, slide it from the tool while
sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip it
into place. Insert it all the way until it locks in place with a
little click. If you can see the red indicator on the upper
side of the button, it is not locked completely.
CAUTION:
• Always install the battery cartridge fully until the red
indicator cannot be seen. If not, it may accidentally fall
out of the tool, causing injury to you or someone
around you.
• Do not install the battery cartridge forcibly. If the
cartridge does not slide in easily, it is not being inserted
correctly.
Battery protection system (Lithium-ion
battery with star marking) (Fig. 2)
Lithium-ion batteries with a star marking are equipped
with a protection system. This system automatically cuts
off power to the tool to extend battery life.
The tool will automatically stop during operation if the tool
and/or battery are placed under one of the following
conditions:
• Overloaded:
The tool is operated in a manner that causes it to
draw an abnormally high current.
In this situation, release the switch trigger on the tool
and stop the application that caused the tool to
become overloaded. Then pull the switch trigger
again to restart.
If the tool does not start, the battery is overheated. In
this situation, let the battery cool before pulling the
switch trigger again.
• Low battery voltage:
The remaining battery capacity is too low and the tool
will not operate. In this situation, remove and
recharge the battery.
Indicating the remaining battery capacity
Only for battery cartridges with the indicator (Fig. 3)
Press the check button on the battery cartridge to indicate
the remaining battery capacity. The indicator lamps light
up for a few seconds.
NOTE:
• Depending on the conditions of use and the ambient
temperature, the indication may differ slightly from the
actual capacity.
Selecting the cutting action (Fig. 4)
This tool can be operated with an orbital or a straight line
(up and down) cutting action. The orbital cutting action
thrusts the blade forward on the cutting stroke and greatly
increases cutting speed.
To change the cutting action, just turn the cutting action
changing lever to the desired cutting action position. Refer
to the table to select the appropriate cutting action.
006376
Switch action
CAUTION:
• Before inserting the battery cartridge into the tool,
always check to see that the switch trigger actuates
properly and returns to the “OFF” position when
released. (Fig. 5)
To start the tool:
Indicator lamps
Remaining
capacity
Lighted Off Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
The battery may
have
malfunctioned.
Position Cutting action Applications
0Straight line
cutting action
For cutting mild steel,
stainless steel and plastics.
For clean cuts in wood and
plywood.
Small orbit
cutting action
For cutting mild steel,
aluminum and hard wood.
Medium orbit
cutting action
For cutting wood and
plywood.
For fast cutting in aluminum
and mild steel.
Large orbit
cutting action
For fast cutting in wood and
plywood.

9
Press the lock switch to turn the tool into standby mode. It
turns the lamp on, too.
Pull the switch trigger to start the tool. Release the switch
trigger to stop.
For continuous operation, pull the switch trigger and then
push in the lock on button.
To stop the tool from the locked position, pull the switch
trigger fully, and then release it.
In standby mode, press the lock switch to turn the lamp off
and turn the tool into lock-off mode.
NOTE:
• The lock switch does not actuate during cutting
operation.
• When the tool is in standby mode, the lamp keeps
lighting.
• If the tool is left 10 seconds without any operations in
standby mode, the tool is automatically turned into
lock-off mode and the lamp goes off.
Lighting up the lamps
CAUTION:
• Do not look in the lamp or see the source of lamp
directly.
To turn on the lamp, press the lock switch.
To turn off the lamp within 10 seconds, press the lock
switch again.
NOTE:
• Use a dry cloth to wipe the dirt off the lens of lamp. Be
careful not to scratch the lens of lamp, or it may lower
the illumination.
• When the tool is overheated, the lamp flickers. Cool
down the tool fully before operating again.
Speed adjusting dial (Fig. 6)
The tool speed can be infinitely adjusted by turning the
speed adjusting dial. You can get the highest speed at 6
and the lowest speed at 1.
Refer to the table to select the proper speed for the
workpiece to be cut. However, the appropriate speed may
differ with the type or thickness of the workpiece. In
general, higher speeds will allow you to cut workpieces
faster but the service life of the blade will be reduced.
013925
CAUTION:
• The speed adjusting dial can be turned only as far as 6
and back to 1. Do not force it past 6 or 1, or the speed
adjusting function may no longer work.
Electronic function
The tool is equipped with the electronic functions for easy
operation.
• Soft start
The soft-start function minimizes start-up shock, and
makes the tool start smoothly.
• Soft no-load rotation
To reduce the vibration and align the jig saw blade with
the cutting line easily, the tool automatically reduces
the rotation speed until the tool starts cutting the
workpiece when the speed adjusting dial is set at 3 or
higher. Once the tool starts cutting the workpiece, the
tool speed reaches the preset speed and keeps the
speed until the tool stops.
NOTE:
• When the temperature is low, this function may not be
available.
Disabling the soft no-load rotation
function
Country specific
To disable the soft no-load rotation function, follow the
steps below.
1. Make sure that the tool is turned off.
2. Set the speed adjusting dial to “1”.
3. Press the lock/unlock button to turn on the tool.
4. Set the speed adjusting dial to “6” by turning it, and
then set it to “1” by turn it back.
The lamp blinks twice to indicate that the soft no-load
rotation function is disabled. To enable this function again,
perform the same procedure again.
NOTE:
• If the soft no-load rotation function is disabled, the lamp
blinks twice when the tool is turned on.
• You can also disable or enable the soft no-load rotation
function by changing the speed adjusting dial from “6”
to “1” and changing it from “1” to “6”.
ASSEMBLY
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out any
work on the tool.
Installing or removing saw blade
CAUTION:
• Always clean out all chips or foreign matter adhering to
the blade and/or blade holder. Failure to do so may
cause insufficient tightening of the blade, resulting in a
serious personal injury.
• Do not touch the blade or the workpiece immediately
after operation; they may be extremely hot and could
burn your skin.
• Tighten the saw blade securely. Failure to do so may
cause a serious injury.
• When you remove the saw blade, be careful not to hurt
your fingers with the top of the blade or the tips of
workpiece. (Fig. 7)
Before installing the blade, make sure that the blade
holder is in the released position.
To install the blade, insert the blade (teeth facing forward)
into the blade holder until it latches. The blade holder
moves to the fixed position by itself and the blade is
Workpiece to be cut Number on adjusting dial
Wood 4 - 6
Mild steel 3 - 6
Stainless steel 3 - 4
Aluminum 3 - 6
Plastics 1 - 4

10
locked. Pull the blade lightly to make sure that the blade
does not fall off during operation.
CAUTION:
• Do not open the tool opener excessively, or it may
cause tool damage. (Fig. 8)
To remove the blade, push the tool opener forward as far
as it will go. This allows the blade to be released.
NOTE:
• Occasionally lubricate the roller.
Hex wrench storage (Fig. 9)
When not in use, store the hex wrench as shown in the
figure to keep it from being lost.
Cover plate (Fig. 10)
Use the cover plate when cutting decorative veneers,
plastics, etc. It protects sensitive or delicate surfaces from
damage. Fit it on the back of the tool base.
Anti-splintering device (Fig. 11)
For splinter-free cuts, the anti-splintering device can be
used. To install the anti-splintering device, move the tool
base all the way forward and fit it from the back of tool
base. When you use the cover plate, install the anti-
splintering device onto the cover plate.
CAUTION:
• The anti-splintering device cannot be used when
making bevel cuts.
Dust extraction
The dust nozzle (optional accessory) is recommended to
perform clean cutting operations. (Fig. 12)
To attach the dust nozzle on the tool, insert the hook of
dust nozzle into the hole in the base. (Fig. 13)
To secure the dust nozzle, tighten the clamp screw at the
front of the dust nozzle.
The dust nozzle can be installed on either left or right side
of the base. (Fig. 14)
Then connect a Makita vacuum cleaner to the dust
nozzle.
OPERATION
CAUTION:
• Always hold the base flush with the workpiece. Failure
to do so may cause blade breakage, resulting in a
serious injury.
NOTE:
• If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery.
(Fig. 15)
Turn the tool on without the blade making any contact and
wait until the blade attains full speed. Then rest the base
flat on the workpiece and gently move the tool forward
along the previously marked cutting line.
When cutting curves, advance the tool very slowly.
Bevel cutting (Fig. 16)
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before tilting the base.
With the base tilted, you can make bevel cuts at any angle
between 0° and 45° (left or right). (Fig. 17)
To tilt the base, loosen the bolt on the back of the base
with the hex wrench. Move the base so that the bolt is
positioned in the center of the bevel slot in the base.
(Fig. 18)
Tilt the base until the desired bevel angle is obtained. The
V-notch of the gear housing indicates the bevel angle by
graduations. Then tighten the bolt firmly to secure the
base.
Front flush cuts (Fig. 19)
Loosen the bolt on the back of the base with the hex
wrench and slide the base all the way back. Then tighten
the bolt to secure the base.
Cutouts
Cutouts can be made with either of two methods A or B.
A) Boring a starting hole: (Fig. 20)
• For internal cutouts without a lead-in cut from an edge,
pre-drill a starting hole 12 mm or more in diameter.
Insert the blade into this hole to start your cut.
B) Plunge cutting: (Fig. 21)
• You need not bore a starting hole or make a lead-in cut
if you carefully do as follows.
1. Tilt the tool up on the front edge of the base with the
blade point positioned just above the workpiece
surface.
2. Apply pressure to the tool so that the front edge of the
base will not move when you switch on the tool and
gently lower the back end of the tool slowly.
3. As the blade pierces the workpiece, slowly lower the
base of the tool down onto the workpiece surface.
4. Complete the cut in the normal manner.
Finishing edges (Fig. 22)
To trim edges or make dimensional adjustments, run the
blade lightly along the cut edges.
Metal cutting
Always use a suitable coolant (cutting oil) when cutting
metal. Failure to do so will cause significant blade wear.
The underside of the workpiece can be greased instead of
using a coolant.
Rip fence set (optional accessory)
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before installing or
removing accessories.
1. Straight cuts (Fig. 23)
When repeatedly cutting widths of 160 mm or less, use of
the rip fence will assure fast, clean, straight cuts. (Fig. 24)
To install, insert the rip fence into the rectangular hole on
the side of the tool base with the fence guide facing down.
Slide the rip fence to the desired cutting width position,
then tighten the bolt to secure it.