Makita BTD200 Manual

Models No.
Description
PRODUCT
TECHNICAL INFORMATION
CONCEPTION AND MAIN APPLICATIONS
Specification
Optional accessories
P 1 / 4
Dimensions : mm ( " )
Width ( W )
Height ( H )
Length ( L )
86 (3-3/8)
277 (10-7/8)
232 (9-1/8)
W
H
L
No load speed
(min-1=rpm)
Voltage (V)
Capacities
Impact per minute
(min-1=bpm)
Driving shank : mm ( " )
Net weight: kg (lbs)
D/C 24 V
Wood screws
Self tapping screws
High speed
Low speed
High speed
Low speed
0 - 2,000
0 - 1,600
0 - 3,000
0 - 2,500
6.35 ( 1/4 ) Hex
* 2.9 (6.3 lbs)
* 2.9 (6.3 lbs) : including the weight of battery 2417 / 1.7Ah.
Hex screws
6 mm (1/4)
* Philips bits 2-34, 2-65, 2-82, 2-110, 2-150, 2-250, 3-45, 3-65, 3-110
* Socket bit 8-55, 3/8"-55,
* Bit piece
* Shoulder strap
* Battery B2417, B2430
* Charger DC24SA
Model No. No.
B2417
Battery
Ah
Type Charger Q'ty
BTD200SH
BTD200SF Ni-MH 1.7 1 pc. DC24SA
B2430 3.0 1 pc.
BTD200
Cordless Impact Driver
BTD200 is equipped with newly developed 24 V Ni-MH battery.
The method of speed change is electric 2 speed + variable speed change.
The max. fastening torque of 200 N.m (2,040Kgf.cm / 1,770in.lbs)
is suitable especially for tightening the wood screws of long size.
The variation of this model is as listed blow.
Charging time
with DC24SA
Model BTD200SH
Model BTD200SF
** approx. 30 minutes
** approx. 60 minutes
** approx. 30 minutes / ** approx. 60 minutes : The figures left mentioned may be change depending
on the conditions of battery, room temperature, charger,
etc.

Repair P 2 / 4
<1> Disassembling housing R and L
Take off bumper from housing with hand.
Dismount hammer case from housing by taking off
4 hex socket head bolts M5x35, and disassemble
housing R and L as illustrated in Fig. 1.
<2> Disassembling bit holder section
Take off ring spring 12 from the groove on anvil.
Then flat washer 4, compression spring 14 and sleeve
can be removed from anvil by pulling them in the
direction of the arrow in Fig.2.
Anvil can be separated from hammer case after
disassembling sleeve section.
Hex socket
head bolts M5x35
Hammer case
Housing R
Housing L
Fig. 1
Bumper
Ring
spring 12 Flat
washer 4
Compression
spring 14
Sleeve Anvil
Steel ball 4.0 x 2pcs.
Hammer case
Pull out in this direction
Fig. 2
<3> Apply 0.5g of MAKITA grease N No.2 on the
cylindric part of anvil, when inserting it into
hammer case.
Apply MAKITA grease N No.2
Fig. 3
<4> Disassembling hammer section
(1) Grip the hammer section with large gear extracter No.1R045
as illustrated in Fig. 4.
Press spindle to hammer by turning the handle clock-wise
until it stops.
Anvil
Fig. 4
1R165 Ring spring
setting tool B
Flat plate Turn the handle
clock-wise
Spindle
Hamer
Compression spring 14
No.1R045
Large gear extracter
Ball bearing 6002LLB

Repair P 3 / 4
(2)Adjust the opening for steel ball inserting, to the cam groove top of spindle
as illustrated in Fig. 5.
Spindle
Cam groove top
of spindle
Opening for steel
ball inserting
Steel ball 5.6 x 2pcs.
Steel ball 4 x 25pcs.
Hammer
(3)Take off 2 steel balls 5.6 with magnetic bar or tweezers from spindle.
(4)Loosen the handle of 1R045 turning it anti-clockwise
and remove hammer from spindle.
(5)When assembling, adjust the "opening for steel ball inserting", to the "cam groove top" of spindle
and insert steel ball 4 into hammer as illustrated in Fig. 5.
< Note > Set the hammer as illustrated in Fig.5A,
when removing it from spindle.
Otherwise steel balls 4
will fall off hammer.
Ball bearing
6002LLB
1R165 Ring spring
setting tool B
Fig. 5
Fig. 5A
(6) Apply MAKITA grease N No.2 in small volume to the position marked with black triangle mark.
See Fig. 6.
(1) Spindle
(3) Steel ball 5.6 x 2
(2) Steel ball 4 x 25pcs. Hammer
(4) Spur gear 24
Fig. 6
Bottom view of spindle
Apply MAKITA grease N No.2 in small volume
into the hole of spindle.

Circuit diagram
Wiring diagram
P 4 / 4
Terminal
Speed Change
Switch
Switch
FET
Bruch Holder
Brush Holder
M2 M1
Red
Black White
Black
Black
Orange
Brush holder lead wire
(Black)
Brush holder lead wire
(Red)
Speed change switch
Lead wire of speed change
switch (white) must not be
loosen in this area.
Fix lead wire of speed change
switch (white) with lead holder.
Lead wires of speed change
switch (black and white)
must not be loosen in this area.
Fix the following lead wires
with lead holder.
1 Switch lead wire (Orange) to be
connected to terminal
2 Switch lead wire (Black) to be
connected to terminal
3 Lead wires of speed change switch
(Black and White)
The above lead wires have to be fixed
with lead holder as illustrated in the
following Fig.
Switch side
Terminal side
12 3
Lead
holder
Terminal