Makita 68OODBV User manual

Drywall Screwdriver
MODEL
68OODBV
6801DBV
MODEL 6800DBV
MODEL 680lDBV
Bit shank No load speed Overall Net
size
(RPM)
length weight
114” Hex
0 - 2,500
’?fl!?y (i:zi:)
114” Hex
0 - 4,000 ’::,my
(i;z&
Capacities
Drywall screws No. 6
Self drilling screw ... 5 mm (3116“)
INSTRUCTION MANUAL
DOUBLE
I NSU LATl ON
SPEC IF I CAT1 0 N S
* Manufacturer reserves the right to change specifications without notice.
* Note: Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS
FOR FUTURE REFERENCE.

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USINGELECTRICTOOLS, BASIC SAFETY
PRECAUTIONSSHOULD ALWAYS BE FOLLOWEDTO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well
lit. Don't expose power tools to rain.
Don't use tool
in presence of flammable liquids or gases.
KEEP CHILDREN AWAY.
All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
STORE IDLETOOLS. When not
in use, tools should bestored in dry, and high
or locked-up place - out of reach of children.
DON'T FORCETOOL.
It will do thejob better and safer at the ratefor which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-duty tool. Don't usetool for purpose not intended; for example, don't
use circular saw for cutting tree limbs or logs.
DRESS PROPERLY. Don't wear loose clothingorjewelry. They canbecaught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair coveringto contain long hair.
USE SAFETY GLASSES. Also use face or dust mask
if cutting operation is
dusty.
DON'T ABUSE CORD. Never carry tool by cordor yank
it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspect toolcords periodicallyand
if damaged, haverepairedbyautho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECTTOOLS. When not
in use, beforeservicing, and when chang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjusting wrenches are removedfromtool beforeturning
it on.
15. AVOID UNINTENTIONALSTARTING. Don't carry tool withfinger onswitch.
Be sure switch is OFF when plugging
in.
16. EXTENSIONCORDS. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause a drop
in line voltage resulting in loss of power and overheating. Table 1 showsthe
correct size touse depending oncord lengthand nameplateampere rating.
If in doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.
TABLE 1 MINIMUM GAGE FOR CORD SETS
0- 6
6
- 10
10
- 12
12 - 16
Total Length of Cord in Feet
0-25 I 26 - 50 I 51 - 100 I 101 - 150
18 16 14
16 16 14 12
14 12
Not Recommended
18 16 ;: 1 12
Ampere Rating
More Not More
Than Than AWG
3

VOLTAGE WARNING: Before connectingthe tool toa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result
in SERIOUS INJURYtothe user - as well as damage to
the tool. If
in doubt, DO NOT PLUG INTHE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
SAVE THESE INSTRUCTIONS.
ADDITIONAL SAFETY RULES
1. Always be sure you have a firm footing.
2. Hold the tool firmly.
3. Keep hands away from rotating parts.
4. When driving into walls, floors or wherever ”live” electrical wires may be
encountered, DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Holdthe tool only by the insulatedgrasping surfaces toprevent electric shock
if you drive into a “live” wire.
5. Do nottouchthe bitor the workpiece immediately after operation: they may
be extremely hot and could burn your skin.
Be sure no one is below when using the tool
in high locations.
SAVE THESE INSTRUCTIONS.
4

Removingor installing locator assembly
To remove the locator assembly, pull the
locking sleeve forward and then turn
it
counterclockwise.
To install the locator assembly, screw it
clockwise and then push the locking sleeve
back in lightly toward the motor. Turn the
locking sleeve slightly to match the locking
positions and then push in firmly to lock
the locator in place.
Lockingposition
Locking sleeve-y\
Locator
A
Removing or installing bit
CAUTION :
Always be sure that the tool is switched off and unplugged before removing or installing
bit.
After removing the locator assembly, pull
firmly to remove the magnetic bit holder.
Hold the magnetic bit holder in your hand
and grasp the bit with
a pair of pliers. Pull
the bit out of the magnetic bit holder.
Sometimes,
it helps to wiggle the bit with
the pliers
as you pull.
Locator
Bit
Magnetic bit holder
2
To install the bit, follow the removal procedures in reverse.
Depth adjustment
Pull the locking sleeve forward and then
turn
it to adjustthe depth.
Locator
Locking
Locking
' /-
position
1
Gear housing
5

Initially, adjust the locator assembly tocreate a distance of approximately 1 mm (3/64")
from the tip of the locator to the base of the screw head. One full turn of the locator
equals
1.5 mm (1/16") change in depth. After adjusting the locator assembly, push the
locking
sleeve in to lock the locator in place. Drive a trial screw into your material or a
piece of duplicate material. If the depth is not suitable for the screw, continue adjusting
untilthe proper depth setting is obtained.
I
Switch action
Tool speed is increased by increasing pres-
sure on the trigger.
To start the tool, simply
pull the trigger.
Release the trigger to stop.
For continuous operation, pull the trigger
and then push in the lock button.
To stop
the tool from the locked position, pull the
trigger fully, then release
it.
I
1 mm (3/64")
I I
I
Trigger switch
Lock button
CAUTION :
Before plugging in the tool, always check to see that the trigger switch actuates properly
and returns to the
"OFF" position when released.
NOTE :
Even with the switch on and motor running, the bitwill not rotate untilyoufit the point
of the bit inthe screw head and apply forward pressureto engage the clutch.
6

Reversing switch action
This tool has a reversing switch to change
the direction of rotation. Move the revers-
ing switch lever to the
b position for
clockwise rotation or the
''g\ position for
counterclockwise.
Reversing switch lever 1
CAUTION :
0 Always check the directionof rotation before drilling.
.Use the reversing switch only when the tool comes to
a complete stop. Changing the
directionof rotation before the tool stops may ruin the tool.
Operation
Fit the screw on the point of the bit and
place the point of the screw on the surface
of the workpiece to be fastened. Apply
pressure to the tool,
Start the tool slowly
and then increase the speed gradually.
Withdraw the tool
as soon as the clutch
cuts in.
CAUTION
:
0 Use the proper bitfor the head of the screw that you wish to use.
0 When fitting the screw onto the point of the bit, be careful not to push in on the screw.
If the screw is pushed in, the clutch will engage and the screw will rotate suddenly. This
could damage
a workpiece or cause an injury.
0 Do notcontinue unnecessaryclutching operation.
NOTE
:
Make sure that the bit is inserted straight in the screw head, or the screw and/or bit may
be damaged.
MAINTENANCE
CAUTION :
Always be sure that the tool is switchedoff and unplugged before attempting to perform
inspection or maintenance.
To maintain product SAFETY and RELIABILITY, reparis, carbon brush inspection and
replacement, any other maintenance or adjustment should be performed by Makita
Authorized or Factory Service Centers, always using Makita replacement parts.
7

ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makitatool specified
in this
manual. The use of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments should be used only in the proper and intended manner.
Size
Phillips insert bit (10 per pkg.)
Part
No.
#3
#2 I 784211-2A
784213-A
*#2 I 784211-6
#2 784211-28
Phillips insert bit (50 per pkg.)
Size I Part NO.
#1 I 784212-OB
Magnetic bit holder
Part No. 784801-1
Nose piece assembly
Part No. 122211-8
8

Jun -07-’93 US
SCREWDRIVER
Model 6800DBV
Model 680 1 DBV
Note: The switch, noise suppressor and other part configuratlons
may differ from country to country.
9

MODEL 6800DBV. 68010BV
IF,'," z& DESCRIPTION
Jun -07-'93 US
""0" &tD DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
Fell Cover
Felt Ring 30
Localor
Locking Sleeve
Pan
Head Screw M4x55 iWith Washerl
0 Ring 27
ea, tiouslng
Leaf spmy
Steel Ball 3 5
Spindle
Thin Washer
8
HelicalGear
56 For Model 6800DBV
37
For Model 6801DBV
Woodruff
Key 3
Gear Shalt
Thrust Needle Bearing 1023
Name Plate
Rivet 0 5
Pan Head Screw M4x45 iWilh Washerl
Hook
Rubber Pin 4
Pan Head Screw M4x50 IWith Washerl
Compresslo" Sprlny 9
Gear Housinq Cover
25
26
27
28
29
30
31
32
33
34
36
37
38
39
41
43
44
45
46
47
48
49
-
1
1
1
1
1
1
I
2
2
2
1
1
1
3
1
2
1
1
1
1
1
1
-
Rubber Pin 4
627LB For Model 68OODBV
608LB
For Model 6801DBV
Fan 58
ARMATURE ASSEMBLY
iWith
Item 26 291
Ball Bearing 627LB
Baffle Plate
FIELD ASSEMBLY
Brush Holder
Carbon Brush
Pan Head Screw M4x14 iWith Washer1
Switch
Switch Cover
Handle Cover
Pari Head Scww M4x28 IWifh Washer1
Swilch
Pan Head Screw M4x18 IWith Washcrl
Strairi Relief
Cord
Cord
Guard
Motor Housing
lns~lafi~n Washer
Ball Bearlrlq
Sponge Wasl?er 11
Note
The switch and other part specifications may differ from country 10 country
10

MAKITA LIMITEDONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period
of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory
or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita
will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
e The tool has been abused, misused or improperly maintained;
e alterations have been made tothe tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OFTHISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,
AFTER THEONE-YEAR TERM OFTHISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or Limitation
of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts,
so the above limitation may not apply to YOU.
M akita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446 Japan
883050C060
PRINTED IN JAPAN
1995 - 4 - N