Makita LS1040 User manual

INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
ENGLISH
Compound Miter Saw
MODEL LS1040
MODEL LS1040S
001854
DOUBLE
INSULATION

2
SPECIFICATIONS
Model ...................................................................................................................................................LS1040/LS1040S
Blade diameter.....................................................................................................................................255 mm -260 mm
Hole diameter
For all countries other than European countries ............................................................................. 25.4 mm and 25 mm
For European countries ........................................................................................................................................ 30 mm
Max. Cutting capacities (H x W) with blade 260 mm in diameter
No load speed (min-1) ............................................................................................................................................. 4,600
Dimensions (L x W x H) .....................................................................................................530 mm x 476 mm x 532 mm
Net weight ............................................................................................................................................................... 11 kg
Safety class............................................................................................................................................................... /II
• Due to our continuing programme of research and development, the specifications herein are subject to change
without notice.
• Note: Specifications may differ from country to country.
Symbols END217-2
The following show the symbols used for the tool. Be
sure that you understand their meaning before use.
...................Read instruction manual.
...................DOUBLE INSULATION
................Do not place hand or fingers close to
the blade.
................To avoid injury from flying debris,
keep holding the saw head down,
after making cuts, until the blade has
come to a complete stop.
................For your safety, remove chips, small
pieces, etc. from the table top before
operation.
............Always set SUB-FENCE to left posi-
tion when performing left bevel cuts.
Failure to do so may cause serious
injury to operator.
.....Turn clockwise the hex bolt to
remove.
..................Only for EU countries
Do not dispose of electric equipment
together with household waste mate-
rial!
In observance of European Directive
2002/96/EC on waste electric and
electronic equipment and its imple-
mentation in accordance with
national law, electric equipment that
have reached the end of their life
must be collected separately and
returned to an environmentally com-
patible recycling facility.
Intended use
The tool is intended for accurate straight and miter cut-
ting in wood. With appropriate saw blades, aluminum
can also be sawed.
Power supply
The tool should be connected only to a power supply of
the same voltage as indicated on the nameplate, and
can only be operated on single-phase AC supply. They
are double-insulated in accordance with European
Standard and can, therefore, also be used from sockets
without earth wire.
Bevel angle
Miter angle
0° 45° (left and right)
0°
93 mm x 95 mm 93 mm x 67 mm
69 mm x 135 mm 69 mm x 95 mm
45° (left)
53 mm x 95 mm 49 mm x 67 mm
35 mm x 135 mm 35 mm x 94 mm

3
For Model LS1040
For public low-voltage distribution systems of
between 220 V and 250 V.
Switching operations of electric apparatus cause voltage
fluctuations. The operation of this device under unfavora-
ble mains conditions can have adverse effects to the
operation of other equipment. With a mains impedance
equal or less than 0.30 Ohms it can be presumed that
there will be no negative effects. The mains socket used
for this device must be protected with a fuse or protective
circuit breaker having slow tripping characteristics.
For European countries only
Noise and Vibration
The typical A-weighted noise levels are
sound pressure level: 93 dB (A)
sound power level: 106 dB (A)
–Wear ear protection. –
The typical weighted root mean square acceleration
value is not more than 2.5 m/s2.
EC-DECLARATION OF CONFORMITY
We declare under our sole responsibility that this product
is in compliance with the following standards of stand-
ardized documents, EN61029, EN55014, EN61000 in
accordance with Council Directives, 73/23/EEC, 89/336/
EEC, 98/37/EC.
Yasuhiko Kanzaki CE 2004
Director
MAKITA INTERNATIONAL EUROPE LTD.
Michigan Drive, Tongwell, Milton Keynes, Bucks MK15
8JD, ENGLAND
Responsible manufacturer:
SAFETY INSTRUCTIONS ENA001-2
WARNING:
When using electric tools, basic safety precautions, including the following,
should always be followed to reduce the risk of fire, electric shock and
personal injury. Read all these instructions before operating this product
and save these instructions.
For safe operations:
1. Keep work area clean.
Cluttered areas and benches invite injuries.
2. Consider work area environment.
Do not expose power tools to rain. Do not use
power tools in damp or wet locations. Keep work
area well lit. Do not use power tools where there is
risk to cause fire or explosion.
3. Guard against electric shock.
Avoid body contact with earthed or grounded sur-
faces (e.g. pipes, radiators, ranges, refrigerators).
4. Keep children away.
Do not let visitors touch the tool or extension cord.
All visitors should be kept away from work area.
5. Store idle tools.
When not in use, tools should be stored in a dry,
high or locked up place, out of reach of children.
6. Do not force the tool.
It will do the job better and safer at the rate for which
it was intended.
7. Use the right tool.
Do not force small tools or attachments to do the job
of a heavy duty tool. Do not use tools for purposes
not intended; for example, do not use circular saws
to cut tree limbs or logs.
8. Dress properly.
Do not wear loose clothing or jewellery, they can be
caught in moving parts. Rubber gloves and non-skid
footwear are recommended when working outdoors.
Wear protecting hair covering to contain long hair.
9. Use safety glasses and hearing protection.
Also use face or dust mask if the cutting operation is
dusty.
10. Connect dust extraction equipment.
If devices are provided for the connection of dust
extraction and collection facilities ensure these are
connected and properly used.
11. Do not abuse the cord.
Never carry the tool by the cord or yank it to discon-
nect it from the socket. Keep the cord away from
heat, oil and sharp edges.
12. Secure work.
Use clamps or a vice to hold the work. It is safer
than using your hand and it frees both hands to
operate the tool.
13. Do not overreach.
Keep proper footing and balance at all times.
14. Maintain tools with care.
Keep cutting tools sharp and clean for better and
safer performance. Follow instructions for lubrica-
tion and changing accessories. Inspect tool cord

4
periodically and if damaged have it repaired by an
authorized service facility. Inspect extension cords
periodically and replace, if damaged. Keep handles
dry, clean and free from oil and grease.
15. Disconnect tools.
When not in use, before servicing and when chang-
ing accessories such as blades, bits and cutters.
16. Remove adjusting keys and wrenches.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool
before turning it on.
17. Avoid unintentional starting.
Do not carry a plugged-in tool with a finger on the
switch. Ensure switch is off when plugging in.
18. Use outdoor extension leads.
When tool is used outdoors, use only extension
cords intended for outdoor use.
19. Stay alert.
Watch what you are doing. Use common sense. Do
not operate tool when you are tired.
20. Check damaged parts.
Before further use of the tool, a guard or other part
that is damaged should be carefully checked to
determine that it will operate properly and perform
its intended function. Check for alignment of moving
parts, free running of moving parts, breakage of
parts, mounting and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or replaced
by an authorized service center unless otherwise
indicated in this instruction manual. Have defective
switches replaced by an authorized service facility.
Do not use the tool if the switch does not turn it on
and off.
21. Warning.
The use of any accessory or attachment, other than
those recommended in this instruction manual or
the catalog, may present a risk of personal injury.
22. Have your tool repaired by a qualified person.
This electric tool is in accordance with the relevant
safety requirements. Repairs should only be carried
out by qualified persons using original spare parts,
otherwise this may result in considerable danger to
the user.
ADDITIONAL SAFETY RULES FOR TOOL ENB040-3
1. Wear eye protection.
2. Keep hands out of path of saw blade. Avoid con-
tact with any coasting blade. It can still cause severe
injury.
3. Do not operate saw without guards in place.
Check blade guard for proper closing before
each use. Do not operate saw if blade guard
does not move freely and close instantly. Never
clamp or tie the blade guard into the open posi-
tion.
4. Do not perform any operation freehand. The
workpiece must be secured firmly against the turn
base and guide fence with the vise during all opera-
tions. Never use your hand to secure the workpiece.
5. Never reach around saw blade.
6. Turn off tool and wait for saw blade to stop
before moving workpiece or changing settings.
7. Unplug tool before changing blade or servicing.
8. Don’t use the tool in the presence of flammable liq-
uids or gases.
9. Check the blade carefully for cracks or damage
before operation.
Replace cracked or damaged blade immediately.
10. Use only flanges specified for this tool.
11. Be careful not to damage the arbor, flanges (espe-
cially the installing surface) or bolt. Damage to
these parts could result in blade breakage.
12. Make sure that the turn base is properly secured so
it will not move during operation.
13. For your safety, remove the chips, small pieces, etc.
from the table top before operation.
14. Avoid cutting nails. Inspect for and remove all nails
from the workpiece before operation.
15. Make sure the shaft lock is released before the
switch is turned on.
16. Be sure that the blade does not contact the turn
base in the lowest position.
17. Hold the handle firmly. Be aware that the saw
moves up or down slightly during start-up and stop-
ping.
18. Make sure the blade is not contacting the workpiece
before the switch is turned on.
19. Before using the tool on an actual workpiece, let it
run for a while. Watch for vibration or wobbling that
could indicate poor installation or a poorly balanced
blade.
20. Wait until the blade attains full speed before cutting.
21. Stop operation immediately if you notice anything
abnormal.
22. Do not attempt to lock the trigger in the on position.
23. Be alert at all times, especially during repetitive,
monotonous operations. Don't be lulled into a false
sense of security. Blades are extremely unforgiving.

5
24. Always use accessories recommended in this man-
ual. Use of improper accessories such as abrasive
wheels may cause an injury.
25. Do not use the saw to cut other than aluminum,
wood or similar materials.
26. Connect miter saws to a dust collecting device
when sawing.
27. Select saw blades in relation to the material to
be cut.
28. Take care when slotting.
29. Replace the kerf board when worn.
30. Do not use saw blades manufactured from high
speed steel.
31. Some dust created from operation contains
chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of
these chemicals are:
•lead from lead-based-painted material
•arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies, depend-
ing on how often you do this type of work. To
reduce your exposure to these chemicals: work
in a well ventilated area and work with approved
safety equipment, such as those dust masks
that are specially designed to filter out micro-
scopic particles.
32. To reduce the emitted noise, always be sure that
the blade is sharp and clean.
33. The operator is adequately trained in the use,
adjustment and operation of the machine.
34. Use correctly sharpened saw blades. Observe
the maximum speed marked on the saw blade.
35. Refrain from removing any cut-offs or other
parts of the workpiece from the cutting area
whilst the machine is running and the saw head
is not in the rest position.
SAVE THESE INSTRUCTIONS

6
INSTALLATION
Installing auxiliary plate
Install the auxiliary plate using the notch in the tool’s base and secure it by
tightening the hex bolt.
Bench mounting
When the tool is shipped, the handle is locked in the lowered position by the
stopper pin. Release the stopper pin by lowering the handle slightly and pulling
the stopper pin.
This tool should be bolted with two bolts to a level and stable surface using the
bolt holes provided in the tool’s base. This will help prevent tipping and possi-
ble injury.
1. Auxiliary plate
2. Hex bolt
3. Base
1. Auxiliary plate
2. Base
3. Hex bolt
4. Nut
1
2
3
001855
12
34
001832
1. Stopper pin
1
001792
1. Bolt
1
001856

7
FUNCTIONAL
DESCRIPTION CAUTION:
•Always be sure that the tool is switched off and unplugged before
adjusting or checking function on the tool.
Blade guard
When lowering the handle, the blade guard rises automatically. The guard is
spring loaded so it returns to its original position when the cut is completed
and the handle is raised. NEVER DEFEAT OR REMOVE THE BLADE GUARD
OR THE SPRING WHICH ATTACHES TO THE GUARD.
In the interest of your personal safety, always maintain the blade guard in good
condition. Any irregular operation of the blade guard should be corrected
immediately. Check to assure spring loaded return action of guard. NEVER
USE THE TOOL IF THE BLADE GUARD OR SPRING ARE DAMAGED,
FAULTY OR REMOVED. DOING SO IS HIGHLY DANGEROUS AND CAN
CAUSE SERIOUS PERSONAL INJURY.
If the see-through blade guard becomes dirty, or sawdust adheres to it in such
a way that the blade is no longer easily visible, unplug the saw and clean the
guard carefully with a damp cloth. Do not use solvents or any petroleum-based
cleaners on the plastic guard.
If the blade guard is especially dirty and vision through the guard is impaired,
use the supplied socket wrench to loosen the hex bolt holding the center cover.
Loosen the hex bolt by turning it counterclockwise and raise the blade guard
and center cover. With the blade guard so positioned, cleaning can be more
completely and efficiently accomplished. When cleaning is complete, reverse
procedure above and secure bolt. Do not remove spring holding blade guard.
If guard becomes discolored through age or UV light exposure, contact a Mak-
ita service center for a new guard. DO NOT DEFEAT OR REMOVE GUARD.
Kerf board
This tool is provided with the kerf board in the turn base to minimize tearing on
the exit side of a cut. If the kerf groove has not yet been cut in the kerf board by
the factory, you should cut the groove before actually using the tool to cut a
workpiece. Switch on the tool and lower the blade gently to cut a groove in the
kerf board.
1. Blade guard
1
001860
1. Blade guard
1
001782
1. Kerf board
2. Turn base
12
002256

8
Maintaining maximum cutting capacity
This tool is factory adjusted to provide the maximum cutting capacity for a 260
mm saw blade.
When installing a new blade, always check the lower limit position of the blade
and if necessary, adjust it as follows:
First, unplug the tool. Lower the handle completely. Use the socket wrench to
turn the adjusting bolt until the periphery of the blade extends slightly below
the top surface of the turn base at the point where the front face of the guide
fence meets the top surface of the turn base.
With the tool unplugged, rotate the blade by hand while holding the handle all
the way down to be sure that the blade does not contact any part of the lower
base. Re-adjust slightly, if necessary.
CAUTION:
•After installing a new blade, always be sure that the blade does not
contact any part of the lower base when the handle is lowered
completely. Always do this with the tool unplugged.
Adjusting the miter angle
Loosen the grip by turning counterclockwise. Turn the turn base while pressing
down the lock lever. When you have moved the grip to the position where the
pointer points to the desired angle on the miter scale, securely tighten the grip
clockwise.
CAUTION:
•When turning the turn base, be sure to raise the handle fully.
•After changing the miter angle, always secure the turn base by tightening
the grip firmly.
1. Socket wrench
2. Adjusting bolt
1. Top surface of turn base
2. Periphery of blade
3. Guide fence
1
2
002257
2
1
3
001540
1. Pointer
2. Lock lever
3. Grip
4. Miter scale
1
2
3
4
001778

9
Adjusting the bevel angle
To adjust the bevel angle, loosen the lever at the rear of the tool counterclock-
wise.
Push the handle to the left to tilt the saw blade until the pointer points to the
desired angle on the bevel scale. Then tighten the lever clockwise firmly to
secure the arm.
CAUTION:
•When tilting the saw blade, be sure to raise the handle fully.
•After changing the bevel angle, always secure the arm by tightening the
lever clockwise.
Switch action
CAUTION:
•Before plugging in the tool, always check to see that the switch trigger
actuates properly and returns to the “OFF”position when released.
•When not using the tool, remove the lock-off button and store it in a
secure place. This prevents unauthorized operation.
•Do not pull the switch trigger hard without pressing in the lock-off button.
This can cause switch breakage.
For European countries
To prevent the switch trigger from being accidentally pulled, a lock-off button is
provided. To start the tool, push the lever to the left, press in the lock-off button
and then pull the switch trigger. Release the switch trigger to stop.
1. Lever
1. Lever
2. Bevel scale
3. Pointer
1
001864
1
23
001865
1. Lever
2. Lock-off button
21
004853

10
For all countries other than European countries
To prevent the switch trigger from being accidentally pulled, a lock-off button is
provided. To start the tool, press in the lock-off button and pull the switch trig-
ger. Release the switch trigger to stop.
WARNING:
•NEVER use tool without a fully operative switch trigger. Any tool with an
inoperative switch is HIGHLY DANGEROUS and must be repaired before
further usage.
•For your safety, this tool is equipped with a lock-off button which prevents
the tool from unintended starting. NEVER use the tool if it runs when you
simply pull the switch trigger without pressing the lock-off button. Return
tool to a Makita service center for proper repairs BEFORE further usage.
•NEVER tape down or defeat purpose and function of lock-off button.
ASSEMBLY CAUTION:
•Always be sure that the tool is switched off and unplugged before
carrying out any work on the tool.
Installing or removing saw blade
CAUTION:
•Always be sure that the tool is switched off and unplugged before
installing or removing the blade.
•Use only the Makita socket wrench provided to install or remove the
blade. Failure to do so may result in overtightening or insufficient
tightening of the hex bolt. This could cause an injury.
Lock the handle in the raised position by pushing in the stopper pin.
To remove the blade, use the socket wrench to loosen the hex bolt holding the
center cover by turning it counterclockwise. Raise the blade guard and center
cover.
Press the shaft lock to lock the spindle and use the socket wrench to loosen
the hex bolt clockwise. Then remove the hex bolt, outer flange and blade.
1. Lock-off button
2. Switch trigger
12
001862
1. Center cover
2. Socket wrench
3. Hex bolt
4. Blade guard
1
3
4
2
001858
1. Socket wrench
2. Shaft lock
1
2
001859

11
To install the blade, mount it carefully onto the spindle, making sure that the
direction of the arrow on the surface of the blade matches the direction of the
arrow on the blade case. Install the outer flange and hex bolt, and then use the
socket wrench to tighten the hex bolt (left-handed) securely counterclockwise
while pressing the shaft lock.
CAUTION:
For all countries other than European countries
•The silver ring 25.4 mm in outer diameter is factory-installed onto the
spindle. The black ring 25 mm in outer diameter is included as standard
equipment. Before mounting the blade onto the spindle, always be sure
that the correct ring for the arbor hole of the blade you intend to use is
installed onto the spindle.
For European countries
•The ring 30 mm in outer diameter is factory-installed between the inner
and outer flanges.
Install the outer flange and hex bolt, and then use the socket wrench to tighten
the hex bolt (left-handed) securely counterclockwise while pressing the shaft
lock.
Return the blade guard and center cover to its original position. Then tighten
the hex bolt clockwise to secure the center cover. Lower the handle to make
sure that the blade guard moves properly. Make sure shaft lock has released
spindle before making cut.
Dust bag
The use of the dust bag makes cutting operations clean and dust collection
easy. To attach the dust bag, fit it onto the dust nozzle.
When the dust bag is about half full, remove the dust bag from the tool and pull
the fastener out. Empty the dust bag of its contents, tapping it lightly so as to
remove particles adhering to the insides which might hamper further collec-
tion.
NOTE:
If you connect a Makita vacuum cleaner to your saw, more efficient and
cleaner operations can be performed.
Securing workpiece
WARNING:
•It is extremely important to always secure the workpiece properly and
tightly with the vise. Failure to do so can cause the tool to be damaged
and/or the workpiece to be destroyed. PERSONAL INJURY MAY ALSO
RESULT. Also, after a cutting operation, DO NOT raise the blade until the
blade has come to a complete stop.
1. Blade case
2. Arrow
3. Saw blade
4. Arrow
2 1 4 3
001787
1. Spindle
2. Flange
3. Saw blade
4. Flange
5. Hex bolt
6. Ring
1
23
4
5
6
004852
1. Dust nozzle
2. Dust bag
3. Fastener
1
2
3
001861

12
CAUTION:
•When cutting long workpieces, use supports that are as high as the top
surface level of the turn base. Do not rely solely on the vertical vise and/
or horizontal vise to secure the workpiece.
Thin material tends to sag. Support workpiece over its entire length to
avoid blade pinch and possible KICKBACK.
Sub-fence
This tool is equipped with the sub-fence. It should be positioned as shown in
the figure.
CAUTION:
•When performing left bevel cuts, flip the fence over to the left position as
shown in the figure. Otherwise, it will contact the blade or a part of the
tool, causing possible serious injury to the operator.
Vertical vise
The vertical vise can be installed in two positions on either the left or right side
of the guide fence or the holder assembly (optional accessory). Insert the vise
rod into the hole in the guide fence or the holder assembly and tighten the
screw to secure the vise rod.
Position the vise arm according to the thickness and shape of the workpiece
and secure the vise arm by tightening the screw. If the screw to secure the vise
arm contacts the guide fence, install the screw on the opposite side of vise
arm. Make sure that no part of the tool contacts the vise when lowering the
handle all the way. If some part contacts the vise, re-position the vise.
Press the workpiece flat against the guide fence and the turn base. Position
the workpiece at the desired cutting position and secure it firmly by tightening
the vise knob.
CAUTION:
•The workpiece must be secured firmly against the turn base and guide
fence with the vise during all operations.
1. Support
2. Turn base
12
001549
1. Sub-fence
1
001766
1. Sub-fence
1
001767
1. Vise arm
2. Vise rod
3. Guide fence
4. Holder
5. Holder assembly
6. Vise knob
7. Screw
1
2
3
6
4
57
001796

13
Horizontal vise (optional accessory)
The horizontal vise can be installed on either the left or right side of the base.
When performing 15°or greater miter cuts, install the horizontal vise on the
side opposite the direction in which the turn base is to be turned. By turning
the vise knob counterclockwise, the screw is released and the vise shaft can
be moved rapidly in and out. By turning the vise knob clockwise, the screw
remains secured. To grip the workpiece, turn the vise knob gently clockwise
until the projection reaches its topmost position, then fasten securely. If the
vise knob is forced in or pulled out while being turned clockwise, the projection
may stop at an angle. In this case, turn the vise knob back counterclockwise
until the screw is released, before turning again gently clockwise.
The maximum width of the workpiece which can be secured by the horizontal
vise is 130 mm.
CAUTION:
•Grip the workpiece only when the projection is at the topmost position.
Failure to do so may result in insufficient securing of the workpiece. This
could cause the workpiece to be thrown, cause damage to the blade or
cause the loss of control, which can result in PERSONAL INJURY.
Holders and holder assembly (optional accessories)
The holders and the holder assembly can be installed on either side as a con-
venient means of supporting workpieces horizontally. Install them as shown in
the figure. Then tighten the screws firmly to secure the holders and the holder
assembly.
When cutting long workpieces, use the holder-rod assembly (optional acces-
sory). It consists of two holder assemblies and two rods 12.
CAUTION:
•Always support long workpieces level with the top surface of the turn
base for accurate cuts and to prevent dangerous loss of control of the
tool.
1. Vise knob
2. Projection
3. Vise shaft
4. Base
12
3
4
001807
1. Holder
2. Holder assembly
12
002247
1. Holder assembly
2. Rod 12
2
1
002246

14
OPERATION CAUTION:
•Before use, be sure to release the handle from the lowered position by
pulling the stopper pin.
•Make sure the blade is not contacting the workpiece, etc. before the
switch is turned on.
•Do not apply excessive pressure on the handle when cutting. Too much
force may result in overload of the motor and/or decreased cutting
efficiency. Push down handle with only as much force as is necessary for
smooth cutting and without significant decrease in blade speed.
•Gently press down the handle to perform the cut. If the handle is pressed
down with force or if lateral force is applied, the blade will vibrate and
leave a mark (saw mark) in the workpiece and the precision of the cut will
be impaired.
1. Press cutting
Secure the workpiece with the vise. Switch on the tool without the blade
making any contact and wait until the blade attains full speed before low-
ering. Then gently lower the handle to the fully lowered position to cut the
workpiece. When the cut is completed, switch off the tool and WAIT
UNTIL THE BLADE HAS COME TO A COMPLETE STOP before return-
ing the blade to its fully elevated position.
2. Miter cutting
Refer to the previously covered “Adjusting the miter angle”.
3. Bevel cut
Loosen the lever and tilt the saw blade to set the bevel angle (Refer to
the previously covered “Adjusting the bevel angle”). Be sure to retighten
the lever firmly to secure the selected bevel angle safely. Secure the
workpiece with a vise. Switch on the tool without the blade making any
contact and wait until the blade attains full speed. Then gently lower the
handle to the fully lowered position while applying pressure in parallel
with the blade. When the cut is completed, switch off the tool and WAIT
UNTIL THE BLADE HAS COME TO A COMPLETE STOP before return-
ing the blade to its fully elevated position.
CAUTION:
•Always be sure that the blade will move down to bevel direction during a
bevel cut. Keep hands out of path of saw blade.
•During a bevel cut, it may create a condition whereby the piece cut off will
come to rest against the side of the blade. If the blade is raised while the
blade is still rotating, this piece may be caught by the blade, causing
fragments to be scattered which is dangerous. The blade should be
raised ONLY after the blade has come to a complete stop.
•When pressing the handle down, apply pressure parallel to the blade. If
the pressure is not parallel to the blade during a cut, the angle of the
blade might be shifted and the precision of the cut will be impaired.
•Always set the sub-fence to the left position when performing left bevel
cuts.
4. Compound cutting
Compound cutting is the process in which a bevel angle is made at the
same time in which a miter angle is being cut on a workpiece. Compound
cutting can be performed at angle shown in the table.
001788
001868
Bevel angle
45˚
Miter angle
Left and Right 0 - 45˚
001869

15
When performing compound cutting, refer to “Press cutting”, “Miter cut-
ting” and “Bevel cut” explanations.
5. Cutting aluminum extrusion
When securing aluminum extrusions, use spacer blocks or pieces of
scrap as shown in the figure to prevent deformation of the aluminum. Use
a cutting lubricant when cutting the aluminum extrusion to prevent build-
up of the aluminum material on the blade.
CAUTION:
• Never attempt to cut thick or round aluminum extrusions. Thick aluminum
extrusions may come loose during operation and round aluminum
extrusions cannot be secured firmly with this tool.
6. Wood facing
Use of wood facing helps to assure splinter-free cuts in workpieces.
Attach a wood facing to the guide fence using the holes in the guide
fence.
See the figure concerning the dimensions for a suggested wood facing.
CAUTION:
• Use straight wood of even thickness as the wood facing.
• Use screws to attach the wood facing to the guide fence. The screws
should be installed so that the screw heads are below the surface of the
wood facing.
• When the wood facing is attached, do not turn the turn base with the
handle lowered. The blade and/or the wood facing will be damaged.
7. Cutting repetitive lengths
When cutting several pieces of stock to the same length, ranging from
240 mm to 400 mm, use of the set plate (optional accessory) will facili-
tate more efficient operation. Install the set plate on the holder (optional
accessory) as shown in the figure.
Align the cutting line on your workpiece with either the left or right side of
the groove in the kerf board, and while holding the workpiece from mov-
ing, move the set plate flush against the end of the workpiece. Then
secure the set plate with the screw. When the set plate is not used,
loosen the screw and turn the set plate out of the way.
NOTE:
• Use of the holder-rod assembly (optional accessory) allows cutting
repetitive lengths up to 2,200 mm approximately.
1. Vise (optional accessory)
2. Spacer block
3. Guide fence
4. Aluminum extrusion
5. Spacer block
1
2
3
4
5
001844
1. Hole
Over 10mm Over 460mm
11
90mm
25mm
90mm107mm 90mm107mm
004855
1. Set plate
2. Holder
3. Screw
1
2
3
001846

16
Carrying tool
Make sure that the tool is unplugged. Secure the blade at 0°bevel angle and
the turn base at right miter angle fully. Lower the handle fully and lock it in the
lowered position by pushing in the stopper pin.
Carry the tool by carrying grip as shown in the figure. If you remove the hold-
ers, dust bag, etc., you can carry the tool more easily.
CAUTION:
•Always secure all moving portions before carrying the tool.
•Stopper pin is for carrying and storage purposes only and not for any
cutting operations.
MAINTENANCE CAUTION:
•Always be sure that the tool is switched off and unplugged before
attempting to perform inspection or maintenance.
WARNING:
•Always be sure that the blade is sharp and clean for the best and safest
performance.
Adjusting the cutting angle
This tool is carefully adjusted and aligned at the factory, but rough handling
may have affected the alignment. If your tool is not aligned properly, perform
the following:
1. Miter angle
Loosen the grip which secures the turn base. Turn the turn base so that
the pointer points to 0°on the miter scale. Tighten the grip and loosen
the hex bolts securing the guide fence using the socket wrench.
1. Stopper pin
1
001792
001774
1. Hex bolt
1
002258

17
Lower the handle fully and lock it in the lowered position by pushing in
the stopper pin. Square the side of the blade with the face of the guide
fence using a triangular rule, try-square, etc. Then securely tighten the
hex bolts on the guide fence in the order from the right side.
2. Bevel angle
(1) 0°bevel angle
Lower the handle fully and lock it in the lowered position by push-
ing in the stopper pin. Loosen the lever at the rear of the tool.
Loosen the hex nut and turn the 0°bevel angle adjusting bolt on
the right side of the turn base two or three revolutions clockwise to
tilt the blade to the right.
Carefully square the side of the blade with the top surface of the
turn base using the triangular rule, try-square, etc. by turning the
0°bevel angle adjusting bolt counterclockwise. Then tighten the
hex nut to secure the 0°bevel angle adjusting bolt and tighten the
lever securely.
Make sure that the pointer on the turn base point to 0°on the bevel
scale on the arm. If it does not point to 0°, loosen the screw which
secures the pointer and adjust the pointer so that it will point to 0°.
1. Triangular rule
2. Grip
3. Guide fence
3
1
2
002259
1. Arm
2. Lever
3. 0°adjusting bolt
4. Hex nut
2
4
3
1
001768
1. Triangular rule
2. Saw blade
3. Top surface of turn base
1
2
3
001819
1. Arm
2. Bevel scale
3. Pointer
4. Turn base
12
3
4
001769

18
(2) 45°bevel angle
Adjust the 45°bevel angle only after performing 0°bevel angle
adjustment. To adjust left 45°bevel angle, loosen the lever and tilt
the blade to the left fully. Make sure that the pointer on the arm
points to 45°on the bevel scale on the arm. If the pointer does not
point to 45°, turn the 45°bevel angle adjusting bolt on the left side
of the arm until the pointer points to 45°.
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace when they wear
down to the limit mark. Keep the carbon brushes clean and free to slip in the
holders. Both carbon brushes should be replaced at the same time. Use only
identical carbon brushes.
Use a screwdriver to remove the brush holder caps. Take out the worn carbon
brushes, insert the new ones and secure the brush holder caps.
After use
•After use, wipe off chips and dust adhering to the tool with a cloth or the
like. Keep the blade guard clean according to the directions in the
previously covered section titled “Blade guard”. Lubricate the sliding
portions with machine oil to prevent rust.
To maintain product SAFETY and RELIABILITY, repairs, any other mainte-
nance or adjustment should be performed by Makita Authorized Service Cent-
ers, always using Makita replacement parts.
1. Lever
2. Arm
3. Pointer
4. 45°bevel angle adjusting bolt
1
23
4
001770
1. Limit mark
1
001145
1. Screwdriver
2. Brush holder cap
12
001772

19
ACCESSORIES
CAUTION:
•These accessories or attachments are recommended for use with your Makita tool specified in this manual. The
use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita service center.
•Steel & Carbide-tipped saw blades
•Auxiliary plate
•Vise assembly (Horizontal vise)
•Vertical vise
•Socket wrench 13
•Holder set
•Holder assembly
•Holder rod assembly
•Set plate
•Dust bag
•Triangular rule
•Lock-off button (2 pcs.)

Makita Corporation Anjo, Aichi, Japan
884085C228