Malone Cargo Series User manual

MALONE
R
Installation & Loading Instructions - Please Read Before Beginning
REV 11/16
IMPORTANT WARNING: Allvehiculartransports arepotentially hazardous. Anyperson(s) usingMalone productsare personallyresponsible for
following the given directions for use and/or installation and accepts full responsibility for any and all damages or injury of any kind including death,
which may result from their use and/or installation.
It is critical that all Malone racks and accessories be properly and securely attached to your vehicle. Improper attachment could result in a serious
accident, and could cause serious bodily injury or death to you or to others. You are responsible for securing the racks and accessories to your car,
checking the attachment’s prior to use, and periodically inspecting the products for adjustment, wear, and damage.
You must read and understand all of the instructions and cautions supplied with your Malone products(s) prior to installation or use. If you do not
understand all of the instructions and cautions, or, if you have no mechanical experience and are not thoroughly familiar with the installation
procedures, you should have the product installed by a professional installer.
MPG901
MPG902
MPG903
MPG910
MPG911
ROOFTOP BOXES
CARGO & PROFILE SERIES

Cargo12
TM
Mounting System: Quick Attach
Box Opening: Single Side
Locking Points: 2
Material: Polyester (Gloss Grey)
Cross Bar Spread: 25" - 28"
Volume: 12.0 cf
Length: 55.1"
Width: 31.5"
Height: 17.3"
Capacity: 165 lb
MPG901
MALONE
R
MPG902MP
G90
2
MALONE
R
Mounting System: Quick Attach
Box Opening: Dual Side
Locking Points: 3
Material: ABS (Gloss Silver)
Cross Bar Spread: 25" - 40"
Volume: 16.25 cf
Length: 76.4"
Width: 27.9"
Height: 18.9"
Capacity: 165 lb
Cargo16
TM
MALONE
R
MPG903
Mounting System: Quick Attach
Box Opening: Dual Side
Locking Points: 3
Material: ABS (Gloss Silver)
Cross Bar Spread: 25" - 40"
Volume: 23.0 cf
Length: 92.5"
Width: 35.4"
Height: 18.9"
Capacity: 165 lb
TM
Cargo23
CARGO SERIES
ROOF TOP BOXES
PROFILE SERIES
ROOF TOP BOXES
P
ROFI
RoofTop Cargo Box
MPG910
Box Opening: Dual Side - Locking Points: 3 - Material: ABS (Gloss Black or Silver) - Cross Bar Spread: 25" - 40"
Volume: 18.0 cf - Length: 78.75" - Width: 32.3" - Height: 15.75" - Capacity: 165 lb - Mounting System: Quick Attach
file18B comes with a rich
ss onyx black lid and matte black
ed bottom. This sophisticated design, when coupled with
nical features, successfully delivers a rock solid gear transport system.
TM
P
ROF
RoofTop Cargo Box
MPG911
MPG910
in Pearl Silver
P
ROFILE
18S
RoofTop Cargo Box
TM
MPG911
in Matte Black
TM
P
ROFILE
18B
RoofTop Cargo Box

2
Insert the key into the lock and turn clockwise to the unlocked position. Remove and
unpack the hardware kit. Note: The MPG901 only opens on the passenger side.
The MPG902 and MPG903 can be opened on either the driver or passenger side.
1
Setting the Cross Bar Spread
For the MPG901, adjust the vehicle’s
cross bars to between 25” and 28”.
Leave the bars loose for final roof top
box installation.
For the MPG902 or MPG903, adjust the vehicle’s cross bars to between 25” and 40”. Leave the
vehicle’s bars loose for final roof top box installation.
ALWAYS physically confirm the lid is securely
locked before transport. This can be done by
gently lifting up on both ends of the locked side.
MALONE
R
ROOFTOP BOXES
CARGO & PROFILE SERIES
For the MPG902, MPG903, MPG910 and MPG911 adjust the vehicle’s cross bars to between 25” and 40”.
/HDYHWKHYHKLFOH¶VEDUVORRVHIRU¿QDOURRIWRSER[LQVWDOODWLRQ
Installation & Loading Instructions - Please Read Before Beginning
Veuillez lire les instructions avant d’entreprendre l’installation et le chargement
Insert the key into the lock and turn clockwise to the unlocked position. Remove and unpack the
hardware kit. Note: The MPG901 only opens on the passenger side. The MPG902, MPG903, MPG910
and MPG911 can be opened on either the driver or passenger side.

MALONE
R
ROOFTOP BOXES
CARGO & PROFILE SERIES
Installing the Mounting Hardware on the MPG901: There are four rows with eight holes
each in the bottom tray. Insert the Attachment Brackets (with Bolts) up from the bottom of the
tray and through one hole in each of the rows. We recommend using the outer most hole of
of each row in order to maximize bar spread.
Mount the Locking Plates over the exposed bolts. Install one wave washer on each bolt.
Loosely install the Mounting Knobs. See image above.
Installing the Mounting Hardware on the MPG902 or MPG903: There are four slots in the
bottom tray. Each slot has a sliding plastic insert with a through-hole. Insert the Attachment
Brackets (with Bolts) up from the bottom of the tray and through the hole in each plastic insert.
Mount the Locking Plates over the exposed bolts. Install one wave washer on each bolt.
Loosely install the Mounting Knob. See image above.
3Mounting Knob
Wave Washer
Locking Plate
Attachment Bolt
Attachment Bracket
Front OrientationRear Orientation
4
Mounting the box onto the vehicle: We recommend two people carefully mount the box on
to the vehicle. The box should be oriented with angular profile forward. See image above.
Installing the Mounting Hardware on the MPG902, MPG903, MPG910, MPG911: There are four slots in
the bottom tray. Each slot has a sliding plastic insert with a through-hole. Insert the Attachment
Brackets (with Bolts) up from the bottom of the tray and through the hole in each plastic insert.

MALONE
R
ROOFTOP BOXES
CARGO & PROFILE SERIES
5
Correct Positioning: Slide the box into place so that the front and rear loads bars are centered
with the Attachment Brackets. Check to confirm that there is clearance to raise the vehicle’s rear
hatch and there is no conflict with the antenna. Reposition and/or securely tighten load bars to
vehicle as needed.
6
Centered
Final Installation: With the load bars centered over the Attachment Brackets, turn the Mounting
Knobs clockwise to tighten. To finish, insert Wrench into Mounting Knob and continue to tighten
until firmly secure. Note: Do not use any other type of wrench to tighten hardware.
Special Note: For the MPG901, insert hole plugs (provided) into all unused channel holes.
Loading Precaution: All loads should be
equally distributed (see image) and secured.
Do not exceed the maximum permitted load
capacity of the bars (factory or aftermarket).
When in doubt, check with the vehicle or load
carrier manufacturer for final recommendation.
7

MALONE
R
ROOFTOP BOXES
CARGO & PROFILE SERIES
Cargo & Usage Warnings:
. ALWAYS physically confirm the lid is securely
locked before transport. This can be done by
gently lifting up on both ends of the locked side.
. Avoid transporting abrasive chemicals or any
sharp object that can pierce the box.
. Never transport live animals.
. Lock the box and remove keys prior to transport.
. Caution should be applied when encountering
low clearance conditions.
. Use of this product for any other purpose than
vehicle roof top transport voids warranty.
Maintenance:
. Clean roof top box with a mild detergent that does not contain any abrasive chemicals.
. Periodically lubricate locks with a dry lubricant (graphite or similar).
. Protect box from exposure to wind, sun and natural elements.
. Always check attachment system prior to use.
. Periodically check roof top box frame, fittings and attachment system for reliability.
Accept no compromises, choose only quality roof racks & cargo carriers.