Manitowoc 16000 User manual

16000 MAX-ER
Luffing Jib Raising Procedure
Luffing Jib No. 59 on Boom No. 58 HL
with 98.4 ft (30,0 m) Mast No. 59A
Hanging Counterweight
Manitowoc Cranes, Inc. 8774-B, 2012-03-20
Manitowoc, Wisconsin 54220 U.S.A. 1/7
EN 13000
Machine must be equipped with 332,000 lb (150 590 kg)
crane counterweight, 120,000 lb (54 430 kg) carbody
counterweight and 0 lb (0 kg), 137,850 lb (62 530 kg) or
313,850 lb (142 360 kg) hanging counterweight. Refer to
luffing jib rigging assembly No. A13416 for boom and luffing
jib make-up of inserts, straps, struts, strut raising procedure,
jib stop setup and operation, and miscellaneous parts, etc.
Refer to Operator’s Manual for setup and installation.
Boom and luffing jib combinations must be raised and
lowered using jack-knife method.
Caution: Anytime luffing jib point rollers are in contact with
ground during raising or lowering procedure, disengage
swing lock and release swing brake.
Raising:
Position jib stop to clear jib butt. Luff up jib strut until straps
on inserts are clear of strap supports. Slowly raise boom
while jib point rollers are allowed to roll on ground. Tension
should be applied to luffing jib hoist to keep jib straps above
strap supports. Boom up until boom to luffing jib angle
reaches 145 degrees. Lower jib stops to operating position.
Continue to boom up until boom to luffing jib reaches value
specified in table. Tighten luffing jib suspension with luffing
jib hoist. Boom and luffing jib are then raised together using
boom hoist until boom reaches desired boom operating
angle. Luffing jib radius must be within capacity chart before
swinging over side of machine when raising over end of
blocked crawlers.
Lowering:
Position boom at 85 degrees prior to lowering luffing jib.
Lower luffing jib until boom to luffing jib angle reaches value
specified in table. Lower boom until luffing jib point rollers
contact ground. Continue to lower boom while luffing jib
rollers roll along ground until boom to luffing jib angle
reaches 145 degrees. Position jib stop to clear jib butt.
Keep enough tension on luffing jib hoist to keep jib straps
above strap supports. Continue to lower boom while luffing
jib rollers roll along ground.
Caution: Do not, under any condition, allow boom to luffing
jib angle to become less than 70 degrees.
Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack-Knife Method
Boom
Length
Over End of Blocked Crawlers Over Side of Crawlers
0 lb (0 kg) Hanging Counterweight
Luffing Jib No. 59
Boom to
Luffing Jib
Angle Luffing Jib No. 59
Boom to
Luffing Jib
Angle
Feet Meters Feet Meters Degrees Feet Meters Degrees
137.8 42,0 78.7 - 137.8 24,0 - 42,0 145 78.7 - 98.4 24,0 - 30,0 145
157.5 - 275.6 48,0 - 84,0 90 118.1 - 236.2 36,0 - 72,0 90
— — 70 255.9 - 275.6 78,0 - 84,0 70
157.5 48,0 78.7 - 98.4 24,0 - 30,0 145 — — 145
118.1 - 236.2 36,0 - 72,0 90 78.7 - 177.2 24,0 - 54,0 90
255.9 - 275.6 78,0 - 84,0 70 196.9 - 275.6 60,0 - 84,0 70
177.2 54,0 78.7 - 177.2 24,0 - 54,0 90 — ——
196.9 - 275.6 60,0 - 84,0 70 78.7 - 255.9 24,0 - 78,0 70
196.9 60,0 78.7 - 236.2 24,0 - 72,0 70 — ——
216.5 66,0 78.7 - 118.1 24,0 - 36,0 70 — ——
Load blocks, hook and weight ball on ground until boom and luffing jib are erected.
Recommended Boom and Luffing Jib Raising and Lowering Procedure
REFERENCE
ONLY!

8774-B, 2012-03-20
2/7
16000 MAX-ER
Luffing Jib Raising Procedure
Luffing Jib No. 59 on Boom No. 58 HL
with 98.4 ft (30,0 m) Mast No. 59A
Hanging Counterweight
Manitowoc Cranes, Inc.
Manitowoc, Wisconsin 54220 U.S.A.
EN 13000
Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack-Knife Method
Boom
Length
Over End of Blocked Crawlers Over Side of Crawlers
137,850 lb (62 530 kg) Hanging Counterweight at 36.1 ft (11,0 m) Position
Luffing Jib No. 59
Boom to
Luffing Jib
Angle Luffing Jib No. 59
Boom to
Luffing Jib
Angle
Feet Meters Feet Meters Degrees Feet Meters Degrees
137.8 42,0 78.7 - 236.2 24,0 - 72,0 145 78.7 - 196.9 24,0 - 60,0 145
255.9 - 275.6 78,0 - 84,0 90 216.5 - 275.6 66,0 - 84,0 90
157.5 48,0 78.7 - 196.9 24,0 - 60,0 145 78.7 - 157.5 24,0 - 48,0 145
216.6 - 275.6 66,0 - 84,0 90 177.2 - 275.6 54,0 - 84,0 90
177.2 54,0 78.7 - 157.5 24,0 - 48,0 145 78.7 - 118.1 24,0 - 36,0 145
177.2 - 275.6 54,0 - 84,0 90 137.8 - 275.6 42,0 - 84,0 90
196.9 60,0 78.7 - 118.1 24,0 - 36,0 145 78,7 24,0 145
137.8 - 275.6 42,0 - 84,0 90 98.4 - 216.5 30,0 - 66,0 90
— — — 236.2 - 275.6 72,0 - 84,0 70
216.5 66,0 78.7 24,0 145 — ——
98.4 - 216.5 30,0 - 66,0 90 78.7 - 118.1 24,0 - 36,0 90
236.2 - 275.6 72,0 - 84,0 70 137.8 - 275.6 42,0 - 84,0 70
236.2 72,0 78.7 - 98.4 24,0 - 30,0 90 — ——
118.1 - 275.6 36,0 - 84,0 70 — ——
255.9 78,0 78.7 - 177.2 24,0 - 54,0 70 — ——
Load blocks, hook and weight ball on ground until boom and luffing jib are erected.
REFERENCE
ONLY!

16000 MAX-ER
Luffing Jib Raising Procedure
Luffing Jib No. 59 on Boom No. 58 HL
with 98.4 ft (30,0 m) Mast No. 59A
Hanging Counterweight
Manitowoc Cranes, Inc. 8774-B, 2012-03-20
Manitowoc, Wisconsin 54220 U.S.A. 3/7
EN 13000
Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack-Knife Method
Boom
Length
Over End of Blocked Crawlers Over Side of Crawlers
313,850 lb (142 360 kg) Hanging Counterweight at 36.1 ft (11,0 m) Position
Luffing Jib No. 59
Boom to
Luffing Jib
Angle Luffing Jib No. 59
Boom to
Luffing Jib
Angle
Feet Meters Feet Meters Degrees Feet Meters Degrees
137.8 42,0 78.7 - 275.6 24,0 - 84,0 145 78.7 - 275.6 24,0 - 84,0 145
157.5 48,0 78.7 - 275.6 24,0 - 84,0 145 78.7 - 255.9 24,0 - 78,0 145
— — — 275.6 84,0 90
177.2 54,0 78.7 - 255.9 24,0 - 78,0 145 78.7 - 236.2 24,0 - 72,0 145
275.6 84,0 90 255.9 - 275.6 78,0 - 84,0 90
196.9 60,0 78.7 - 216.5 24,0 - 66,0 145 78.7 - 196.9 24,0 - 60,0 145
236.2 - 275.6 72,0 - 84,0 90 216,5 - 275.6 66,0 - 84,0 90
216.5 66,0 78.7 - 196.9 24,0 - 60,0 145 78.7 - 157.5 24,0 - 48,0 145
216.5 - 275.6 66,0 - 84,0 90 177.2 - 275.6 54,0 - 84,0 90
236.2 72,0 78.7 - 157.5 24,0 - 48,0 145 78.7 - 118.1 24,0 - 36,0 145
177.2 - 275.6 54,0 - 84,0 90 137.8 - 275.6 42,0 - 84,0 90
255.9 78,0 78.7 - 118.1 24,0 - 36,0 145 78.7 24,0 145
137.8 - 275.6 42,0 - 84,0 90 98.4 - 196.9 30,0 - 60,0 90
— — — 216.5 - 275.6 66,0 - 84,0 70
275.6 84,0 78.7 24,0 145 — ——
98.4 - 196.9 30,0 - 60,0 90 78.7 24,0 90
216.5 - 275.6 66,0 - 84,0 70 98.4 - 275.6 30,0 - 84,0 70
295.3 90,0 78.7 24,0 90 — ——
98.4 - 255.9 30,0 - 78,0 70 — ——
Load blocks, hook and weight ball on ground until boom and luffing jib are erected.
REFERENCE
ONLY!

8774-B, 2012-03-20
4/7
16000 MAX-ER
Luffing Jib Raising Procedure
Luffing Jib No. 59 on Boom No. 58 HL
with 98.4 ft (30,0 m) Mast No. 59A
Hanging Counterweight
Manitowoc Cranes, Inc.
Manitowoc, Wisconsin 54220 U.S.A.
EN 13000
Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack-Knife Method
Boom
Length
Over End of Blocked Crawlers Over Side of Crawlers
137,850 lb (62 530 kg) Hanging Counterweight at 42.7 ft (13,0 m) Position
Luffing Jib No. 59
Boom to
Luffing Jib
Angle Luffing Jib No. 59
Boom to
Luffing Jib
Angle
Feet Meters Feet Meters Degrees Feet Meters Degrees
137.8 42,0 78.7 - 236.2 24,0 - 72,0 145 78.7 - 216.5 24,0 - 66,0 145
255.9 - 275.6 78,0 - 84,0 90 236.2 - 275.6 72,0 - 84,0 90
157.5 48,0 78.7 - 216.5 24,0 - 66,0 145 78.7 - 177.2 24,0 - 54,0 145
236.2 - 275.6 72,0 - 84,0 90 196.9 - 275.6 60,0 - 84,0 90
177.2 54,0 78.7 - 177.2 24,0 - 54,0 145 78.7 - 137.8 24,0 - 42,0 145
196.9 - 275.6 60,0 - 84,0 90 157.5 - 275.6 48,0 - 84,0 90
196.9 60,0 78.7 - 137.8 24,0 - 42,0 145 78.7 - 98.4 24,0 - 30,0 145
157.5 - 275.6 48,0 - 84,0 90 118.1 - 236.2 36,0 - 72,0 90
— — — 255.9 - 275.6 78,0 - 84,0 70
216.5 66,0 78.7 - 98.4 24,0 - 30,0 145 — ——
118.1 - 255.9 36,0 - 78,0 90 78.7 - 157.5 24,0 - 48,0 90
275.6 84,0 70 177.2 - 275.6 54,0 - 84,0 70
236.2 72,0 78.7 - 157.5 24,0 - 48,0 90 — ——
177.2 - 275.6 54,0 - 84,0 70 78.7 - 236.2 24,0 - 72,0 70
255.9 78,0 78.7 - 236.2 24,0 - 72,0 70 — ——
Load blocks, hook and weight ball on ground until boom and luffing jib are erected.
REFERENCE
ONLY!

16000 MAX-ER
Luffing Jib Raising Procedure
Luffing Jib No. 59 on Boom No. 58 HL
with 98.4 ft (30,0 m) Mast No. 59A
Hanging Counterweight
Manitowoc Cranes, Inc. 8774-B, 2012-03-20
Manitowoc, Wisconsin 54220 U.S.A. 5/7
EN 13000
Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack-Knife Method
Boom
Length
Over End of Blocked Crawlers Over Side of Crawlers
313,850 lb (142 360 kg) Hanging Counterweight at 42.7 ft (13,0 m) Position
Luffing Jib No. 59
Boom to
Luffing Jib
Angle Luffing Jib No. 59
Boom to
Luffing Jib
Angle
Feet Meters Feet Meters Degrees Feet Meters Degrees
137.8 42,0 78.7 - 275.6 24,0 - 84,0 145 78.7 - 275.6 24,0 - 84,0 145
157.5 48,0 78.7 - 275.6 24,0 - 84,0 145 78.7 - 275.6 24,0 - 84,0 145
177.2 54,0 78.7 - 275.6 24,0 - 84,0 145 78.7 - 255.9 24,0 - 78,0 145
— — — 275.6 84,0 90
196.9 60,0 78.7 - 255.9 24,0 - 78,0 145 78.7 - 216.5 24,0 - 66,0 145
275.6 84,0 90 236.2 - 275.6 72,0 - 84,0 90
216.5 66,0 78.7 - 216.5 24,0 - 66,0 145 78.7 - 177.2 24,0 - 54,0 145
236.2 - 275.6 72,0 - 84,0 90 196.9 - 275.6 60,0 - 84,0 90
236.2 72,0 78.7 - 177.2 24,0 - 54,0 145 78.7 - 137.8 24,0 - 42,0 145
196.9 - 275.6 60,0 - 84,0 90 157.5 - 275.6 48,0 - 84,0 90
255.9 78,0 78,7 - 137.8 24,0 - 42,0 145 78.7 - 98.4 24,0 - 30,0 145
157.5 - 275.6 48,0 - 84,0 90 118.1 - 255.9 36,0 - 78,0 90
— — — 275.6 84,0 70
275.6 84,0 78.7 - 98.4 24,0 - 30,0 145 — ——
118.1 - 255.9 36,0 - 78,0 90 78.7 - 157.5 24,0 - 48,0 90
275.6 84,0 70 177.2 - 275.6 54,0 - 84,0 70
295.3 90,0 78.7 - 157.5 24,0 - 48,0 90 — ——
177.2 - 275.6 54,0 - 84,0 70 78.7 - 255.9 24,0 - 78,0 70
315.0 96,0 78.7 - 216.5 24,0 - 66,0 70 — ——
Load blocks, hook and weight ball on ground until boom and luffing jib are erected.
REFERENCE
ONLY!

8774-B, 2012-03-20
6/7
16000 MAX-ER
Luffing Jib Raising Procedure
Luffing Jib No. 59 on Boom No. 58 HL
with 98.4 ft (30,0 m) Mast No. 59A
Hanging Counterweight
Manitowoc Cranes, Inc.
Manitowoc, Wisconsin 54220 U.S.A.
EN 13000
Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack-Knife Method
Boom
Length
Over End of Blocked Crawlers Over Side of Crawlers
137,850 lb (62 530 kg) Hanging Counterweight at 49.2 ft (15,0 m) Position
Luffing Jib No. 59
Boom to
Luffing Jib
Angle Luffing Jib No. 59
Boom to
Luffing Jib
Angle
Feet Meters Feet Meters Degrees Feet Meters Degrees
137.8 42,0 78.7 - 255.9 24,0 - 78,0 145 78.7 - 216.5 24,0 - 66,0 145
275.6 84,0 90 236.2 - 275.6 72,0 - 84,0 90
157.5 48,0 78.7 - 216.5 24,0 - 66,0 145 78.7 - 196.9 24,0 - 60,0 145
236.2 - 275.6 72,0 - 84,0 90 216,5 - 275.6 66,0 - 84,0 90
177.2 54,0 78.7 - 196.9 24,0 - 60,0 145 78.7 - 157.5 24,0 - 48,0 145
216.5 - 275.6 66,0 - 84,0 90 177.2 - 275.6 54,0 - 84,0 90
196.9 60,0 78.7 - 157.5 24,0 - 48,0 145 78.7 - 118.1 24,0 - 36,0 145
177.2 - 275.6 54,0 - 84,0 90 137.8 - 275.6 42,0 - 84,0 90
216.5 66,0 78.7 - 118.1 24,0 - 36,0 145 78.7 24,0 145
137.8 - 275.6 42,0 - 84,0 90 98.4 - 196.9 30,0 - 60,0 90
— — — 216.5 - 275.6 66,0 - 84,0 70
236.2 72,0 78.7 24,0 145 — ——
98.4 - 196.9 30,0 - 60,0 90 78.7 24,0 90
216.5 - 275.6 66,0 - 84,0 70 98.4 - 275.6 30,0 - 84,0 70
255.9 78,0 78.7 - 275.6 24,0 - 84,0 70 — ——
275.6 84,0 78.7 - 157.5 24,0 - 48,0 70 — ——
Load blocks, hook and weight ball on ground until boom and luffing jib are erected.
REFERENCE
ONLY!

16000 MAX-ER
Luffing Jib Raising Procedure
Luffing Jib No. 59 on Boom No. 58 HL
with 98.4 ft (30,0 m) Mast No. 59A
Hanging Counterweight
Manitowoc Cranes, Inc. 8774-B, 2012-03-20
Manitowoc, Wisconsin 54220 U.S.A. 7/7
EN 13000
Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack-Knife Method
Boom
Length
Over End of Blocked Crawlers Over Side of Crawlers
313,850 lb (142 360 kg) Hanging Counterweight at 49.2 ft (15,0 m) Position
Luffing Jib No. 59
Boom to
Luffing Jib
Angle Luffing Jib No. 59
Boom to
Luffing Jib
Angle
Feet Meters Feet Meters Degrees Feet Meters Degrees
137.8 42,0 78.7 - 275.6 24,0 - 84,0 145 78.7 - 275.6 24,0 - 84,0 145
157.5 48,0 78.7 - 275.6 24,0 - 84,0 145 78.7 - 275.6 24,0 - 84,0 145
177.2 54,0 78.7 - 275.6 24,0 - 84,0 145 78.7 - 275.6 24,0 - 84,0 145
196.9 60,0 78.7 - 275.6 24,0 - 84,0 145 78.7 - 236.2 24,0 - 72,0 145
— — — 255.9 - 275.6 78,0 - 84,0 90
216.5 66,0 78.7 - 236.2 24,0 - 72,0 145 78.7 - 216.5 24,0 - 66,0 145
255.9 - 275.6 78,0 - 84,0 90 236.2 - 275.6 72,0 - 84,0 90
236.2 72,0 78.7 - 216.5 24,0 - 66,0 145 78.7 - 177.2 24,0 - 54,0 145
236.2 - 275.6 72,0 - 84,0 90 196.9 - 275.6 60,0 - 84,0 90
255.9 78,0 78.7 - 177.2 24,0 - 54,0 145 78.7 - 137.8 24,0 - 42,0 145
196.9 - 275.6 60,0 - 84,0 90 157.5 - 275.6 48,0 - 84,0 90
275.6 84,0 78.7 - 137.8 24,0 - 42,0 145 78.7 - 98.4 24,0 - 30,0 145
157.5 - 275.6 48,0 - 84,0 90 118.1 - 216.5 36,0 - 66,0 90
— — — 236.2 - 275.6 72,0 - 84,0 70
295.3 90,0 78.7 - 98.4 24,0 - 30,0 145 — ——
118.1 - 216.5 36,0 - 66,0 90 78.7 - 118.1 24,0 - 36,0 90
236.2 - 275.6 72,0 - 84,0 70 137.8 - 275.6 42,0 - 84,0 70
315.0 96,0 78.7 - 118.1 24,0 - 36,0 90 — ——
137.8 - 275.6 42,0 - 84,0 70 — ——
Load blocks, hook and weight ball on ground until boom and luffing jib are erected.
REFERENCE
ONLY!