Manitowoc GROVE GMK5150L User manual

Operating manual
3 302 709 en
12.01.2018

12.01.2018
3 302 709 en Operating manual
GMK5150L
Important note
Any type of duplication or excerpt from
this document, even in electronic form,
is not subject to the revision service of
Manitowoc Crane Group Germany GmbH.
© Copyright reserved by
Manitowoc Crane Group Germany GmbH
Industriegelände West
D-26389 Wilhelmshaven, Germany
Phone: [+49] (0)44 21 294-0
Fax: +[49] (0) 44 21 294-301
The passing on or reproduction of this document as well as the utilisation and disclosure of its contents is prohibited unless
expressly permitted. Infringement will incur liability for compensation. All rights pertaining to registration of patent or utility
model are reserved. The original language of this document is German.

Additional pages GMK 3 302 716 en 1
08.02.2018
The display RCL (1) shows the outrigger spans
in metres (feet).
The control units (2) indicate the outrigger
spans in per cent.
The percentage values in the enclosed lifting
capacity table and the enclosed operating instruc-
tions deviate from the percentage values actu-
ally displayed on the control units (2) as they
are based on different principles.
These additional pages give an overview for different crane types of what
per cent you have to move the outrigger beams on the control units in order
to obtain the desired outrigger span.
HDepending on the operating instructions supplied, the outrigger spans are
given as the overall width or additionally as an individual width.
s
GMK5250L / GMK5200-1 / GMK5180-1
Length specifications Percentages
Overall widths Individual widths Control
unit
Lifting
capacity
table
7.800 m (25.6 ft) 3.900 m (12.8 ft) 100% 100%
6.854 m (22.4 ft) 3.427 m (11.2 ft) 81% 83%
5.910 m (19.4 ft) 2.955 m (9.7 ft) 63% 66%
4.310 m (14.2 ft) 2.155 m (7.1 ft) 31% 50%
2.710 m (8.8 ft) 1.355 m (4.4 ft) 0% 0%
Outrigger spans
Overview metres (feet) / per cent

08.02.2018
2 3 302 716 en Additional pages GMK
GMK5150/GMK5150L
Length specifications Percentages
Overall widths Individual widths Control
unit
Lifting
capacity
table
7.600 m (24.9 ft) 3.800 m (12.5 ft) 100% 100%
6.700 m (22.0 ft) 3.350 m (11.0 ft) 83% 83%
5.900 m (19.4 ft) 2.950 m (9.7 ft) 61% 66%
5.100 m (16.7 ft) 2.550 m (8.4 ft) 51% 50%
2.500 m (8.2 ft) 1.250 m (4.1 ft) 0% 0%
GMK4100L-1
Length specifications Percentages
Overall widths Individual widths Control
unit
Lifting
capacity
table
7.200 m (23.6 ft) 3.600 m (11.8 ft) 100% 100%
6.250 m (20.6 ft) 3.125 m (10.3 ft) 81% 80%
5.300 m (17.4 ft) 2.650 m (8.7 ft) 61% 60%
3.800 m (12.4 ft) 1.900 m (6.2 ft) 31% 40%
2.340 m (7.6 ft) 1.170 m (3.8 ft) 0% 0%
GMK3060
Length specifications Percentages
Overall widths Individual widths Control
unit
Lifting
capacity
table
6.20 m (20.3 ft) 3.10 (10.2 ft) 100%
None4.40 m (14.4 ft) 2.20 (7.2 ft) 51%
2.32 m (7.6 ft) 1.16 (3.8 ft) 0%

Additional page GMK 3 302 706 en 1
12.01.2018
Notwithstanding the information in the operat-
ing manual supplied, crane movements are
blocked during travel.
After switching over to driving position –
symbol (1) green – the symbol (2) remains
grey and the crane hydraulics driving position is
switched off.
To carry out crane movements, you can stop
and switch over to the Crane operation operat-
ing mode, as described in the supplied operat-
ing manual.
Driving from the crane cab
Crane movement partially blocked

12.01.2018
2 3 302 706 en Additional page GMK
Blank page

Additional pages GMK 3 302 808 en 1
31.08.2018
In the Operating manual supplied, it is noted that special care must be taken when
telescoping in the emergency programe (1), as no automatic monitoring takes
place.
If you move the telescoping cylinder without a telescopic section (return run),
please also note all the information in these additional pages.
(A) – These specifications apply to the outermost
telescopic section (3) – on all fixed lengths.
•Always stop extending the telescopic cylin-
der (1) once the locking point (2) on the
outermost telescopic section (3) has been
reached.
There is no automatic shutdown.
(B) – If you move too far past the locking point (2),
the cylinder tube (4) will hit the main boom
head (5) at the front.
This can lead to damage which makes telescop-
ing the main boom no longer possible.
Telescoping emergency programe
Return run of the telescoping cylinder
SRisk of damage during return run of the telescopic cylinder!
Always stop extending once the locking point on the outermost telescopic section
has been reached.
This prevents damage to the boom system through a collision between the
telescoping cylinder and the main boom head.

31.08.2018
2 3 302 808 en Additional pages GMK
Blank page

Correction sheet GMK5150/GMK5150L 3 302 834 en-us 1
22.11.2018
Revision Contrary to the information in the operating manual supplied, various hook
blocks are no longer available.
Hook blocks with ballast plates
The hook blocks with ballast plates are no
longer available.
A 3-sheave hook block (light) and a 1-sheave
hook block (light) are offered as replacements.
The technical data in these additional pages
apply.
Separable hook block
The separable 5-sheave hook block (1) is
unavailable.
The technical data in these additional
pages apply to the separable 3-sheave
hook block (2).
s
Hook blocks
Change / correction to the technical data

22.11.2018
2 3 302 834 en-us Correction sheet GMK5150/GMK5150L
Correction to the
technical data
Standard versions
The hook blocks available are listed in the table with the technical data.
Designation Load bearing
capacity in t
Length x width x height
(L) x (W) x (H)
in m
(ft)
Weight
in kg
(lbs)
Double hook
8 sheaves
140 1.24 x 0.56 x 0.68
(4.07 x 1.80 x 1.30)
1,600
(3,527)
Single or double hook,
5 sheaves
95 1.17 x 0.56 x 0.54
(3.80 x 1.80 x 1.70)
1,300
(2,866)
Single or double hook,
3 sheaves (heavy)
60 1.00 x 0.56 x 0.44
(3.20 x 1.80 x 1.40)
950
(2,094)
Single or double hook,
3 sheaves (easy)
60 0.92 x 0.56 x 0.44
(3.00 x 1.80 x 1.40)
700
(1,543)
Single or double hook,
3 sheaves, separable
60 1.30 x 0.62 x 0.44
(4.20 x 2.00 x 1.40)
950
(2,094)
Single or double hook,
1 sheaves (easy)
26 0.92 x 0.56 x 0.30
(3.00 x 1.80 x 1.00)
400
(882)
Hook tackle (easy) 9 0.43 x 0.30 x 0.30
(1.40 x 1.00 x 1.00)
200
(440)
Hook tackle (heavy) 9 0.47 x 0.35 x 0.35
(1.5 x 1.15 x 1.15)
300
(661)

Correction sheet GMK5150/GMK5150L 3 302 834 en-us 3
22.11.2018
Versions as execution as separable hook block
Section (1) (2) (3)
Length in m
(ft)
1.80
(5.90)
1.00
(3.30)
1.00
(3.30)
Width in m
(ft
0.65
(2.15)
0.60
(1.95)
0.65
(2.15)
Height in m
(ft
0.40
(1.30)
0.35
(1.15)
0.40
(1.30)
Weight in kg
(lbs)
950
(2,095)
320
(705)
630
(1,390)

22.11.2018
4 3 302 834 en-us Correction sheet GMK5150/GMK5150L
Blank page

Additional pages GMK 3 302 839 en 1
28.11.2018
In addition to the information given in the operating instructions supplied, the
heating system and air-conditioning system in the crane cab can also be
operated from the driver's cab. This enables, for example, the crane cab to
be preheated while driving.
Additional operating elements
In the Various controls menu group – only in newer
program versions.
Operation
The Crane cab heating/air-conditioning system menu
is identical to the menu in the crane cab.
It is operated in the same way as in the crane cab
and is described in the supplied operating manual.
After switching on the ignition in the driver's cab,
the heating system and air-conditioning system in
the crane cab must always be switched off.
Crane cab heating and air-conditioning system
Operation from the driver's cab
1Crane cab heating/air-conditioning system
menu

28.11.2018
2 3 302 839 en Additional pages GMK
Blank page

Operating manual 3 302 709 en
GMK5150L
12.01.2018
The operating manual consists of the following
chapters:
1 Overview
2 Basic safety instructions
3 Operating elements for driving
4 Starting the engine for driving / switching it off
5Driving
6 Driving modes and rigging for on-road driving
7 Transport
8Malfunctionsin driving mode
9 Operating elements for crane operation
10 Starting/switching off the engine – for crane operation
11 Crane operation
12 Rigging work
13 Driving with a rigged truck crane
14 Malfunctions during crane operation
15 Index

3 302 709 en Operating manual
GMK5150L
12.01.2018

Operating manual 3 302 709 en
GMK5150L
12.01.2018
1
1 Overview
1.1 Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
1.2 Branch offices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
1.2.1 Manitowoc Crane Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
1.2.2 Dealer list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
1.3 Warranty specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
1.4 Terms used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
1.5 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7
1.5.1 Maximum lifting capacity (ASME B 30.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7
1.5.2 Dimensions and weights of the truck crane, axle loads . . . . . . . . . . . . . . . . . . . 1 - 8
1.5.3 Dimensions and weights of removable parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10
1.5.4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 17
1.5.5 Superstructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -21
1.6 Documentation supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 23
1.6.1 Questions on documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 24
1.7 Notes on the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 25
1.7.1 What do the symbols used mean? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 25
1.7.2 How is the operating manual structured? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 27
1.7.3 How do I find the information I need? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 29
1.7.4 What information is available for operations planning? . . . . . . . . . . . . . . . . . . 1 - 32
1.8 Conversion table for US measuring units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 33
1.9 Training - Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 35
1.10 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 36
1.11 EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 38

3 302 709 en Operating manual
GMK5150L
12.01.2018

Operating manual 3 302 709 en
GMK5150L
12.01.2018
2
2 Basic safety instructions
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
2.1.1 Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -2
2.2 Organisational measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
2.3 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 5
2.4 Safety instructions for driving the truck crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 6
2.5 Safety instructions for crane operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 7
2.6 Instructions on transporting persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10

3 302 709 en Operating manual
GMK5150L
12.01.2018