Martin Brush Cleaner User manual

MARTIN®BrushCleanerwith
external Motor
Installation Instructions
M3289UK

© Martin Engineering GmbH M3289UK-01/17

© Martin Engineering GmbH 1 M3289UK-01/17
Table of contents
1 Table of contents
1 Table of contents ............................................................. 1
2 Introduction ...................................................................... 3
2.1 Concerning these installation instructions.......................... 3
2.1.1 Scope ............................................................................ 3
2.1.2 Copyright ....................................................................... 3
2.1.3 Exclusion of liability ....................................................... 3
2.1.4 Reference to additional documents ............................... 4
2.1.5 Classification of the hazards.......................................... 5
2.2 Intended usage .................................................................. 6
2.2.1 Conveyor systems with open transfer systems .............6
2.2.2 Usage in explosion-protected areas .............................. 6
2.2.3 Restrictions on the use of the product ........................... 6
2.3 Occupational safety............................................................ 7
2.3.1 Safety information, occupational safety ......................... 7
2.3.2 Duties of the owner-operator ......................................... 7
2.3.3 Authorised personnel ..................................................... 7
3 Description of the product .............................................. 8
3.1 Design and function ........................................................... 8
3.2 Type clarification ................................................................ 9
4 Preparing for the installation ........................................ 10
4.1 Before the installation....................................................... 10
4.1.1 Required materials and tools ....................................... 10
4.1.2 Preparatory measures ................................................. 10
5 Installation ...................................................................... 11
5.1 Safety information............................................................ 11
5.2 Installation process .......................................................... 12
5.2.1 Determination of the installation position ..................... 12
5.2.2 Installing the tensioner................................................. 16
5.2.3 Installing the cleaner.................................................... 17
5.2.4 Electrical connection.................................................... 19
5.2.5 Centring the mainframe beneath the conveyor belt ..... 20
5.2.6 Aligning the mainframe parallel to the conveyor belt... 22
5.2.7 Aligning the mainframe horizontally ............................. 23
5.2.8 Tensioning the secondary cleaner............................... 24
5.3 Test run............................................................................ 26
5.4 Placement of warning labels and warning tags................ 28
6 Maintenance ................................................................... 29
6.1 Safety information............................................................ 29
6.2 Weekly maintenance........................................................ 29
6.3 Replacement of the cleaning elements............................ 31
6.3.1 Lowering of secondary cleaner.................................... 32
6.3.2 Replace cleaning elements ......................................... 34
7 Troubleshooting ............................................................. 37
7.1 Safety information............................................................ 37
7.2 Troubleshooting .............................................................. 37
8 Storage, de-installation, disposal ................................. 39

© Martin Engineering GmbH 2 M3289UK-01/17
Table of contents
8.1 Packing and transportation .............................................. 39
8.2 Storage............................................................................. 39
8.3 De-installation .................................................................. 39
8.4 Disposal ........................................................................... 39
9 Part numbers .................................................................. 40
9.1 Explanation of part numbers............................................ 40
9.2 MARTIN®Inspection doors .............................................. 40
9.3 Installation manuals ......................................................... 41
9.4 Warning labels / Warning tags......................................... 41
9.5 Accessories and options.................................................. 41
9.5.1 Inspection doors .......................................................... 41
9.5.2 Cleaning elements ....................................................... 41
9.6 Martin®Brush Cleaner....................................................... 42
9.6.1 Technical Specification Angular Gear Motor............... 46
10 Declaration of Incorporation ......................................... 47

© Martin Engineering GmbH 3 M3289UK-01/17
Introduction
2 Introduction
2.1 Concerning these installation instructions
Non-compliancewiththeseinstallation instructions canresult inloss
of compensation for damage and/or warranty claims.
2.1.1 Scope
These installation instructions apply solely for the product described
herein and are intended for those persons who install this product,
commission it, and monitor its usage.
2.1.2 Copyright
The products described and these installation instructions are
protected by copyright. Any reproduction without a licence will be
prosecuted. All rights to the present document are reserved,
including its reproduction and/or copying in any conceivable
manner. Reprints of this document require the written consent of
Martin Engineering.
The technical standard at the time of delivery of the product and its
technical documentation are decisive as long as no other
information is provided. The product and documentation are subject
to technical changes without prior notification. Earlier documents
thenlose theirvalidity. Martin Engineering's GeneralTerms ofSales
and Delivery shall apply.
2.1.3 Exclusion of liability
Martin Engineering guarantees the flawless function of its product in
accordance with its advertising, the published product information,
and its technical documentation. Martin Engineering shall assume no
liability for efficiency and flawless function if the product is used for a
purpose other than that described in the “Intended Use” section or for
damage resulting from the use of accessories and/or spare parts
which were not supplied and/or certified by Martin Engineering.
Martin Engineering products are designed for a long service life.
They correspond to the relevant, current state of the scientific and
technical art and have been thoroughly inspected before delivery.
Martin Engineering also carries out continuous further development
of products as well as product and market research.
Martin Engineering offers competent support whenever
malfunctions and/or technical problems occur. Suitable actions are
taken immediately. The warranty provisions of Martin Engineering
apply and can be sent to you as needed.