Masibus TC-12 User manual

User’s Manual
T
TH HE ER RM MO OC CO OU UP PL LE E C CA AL LI IB BR RA AT TO OR R
T
TC C- -1 12 2
Masibus Automation & Instrumentation Pvt. Ltd.
B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
[phone] [phone]
Email: [e-mail]
Web: www.masibus.com
Doc. Ref. no.:mL12/om/201 Issue no. 02

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Contents
1. Introduction .........................................................................................................4
Foreword..........................................................................................4
Notice...............................................................................................4
Trademarks......................................................................................4
Safety ...............................................................................................5
General warnings............................................................................5
Electrical warnings..........................................................................5
Cautions...........................................................................................6
2. TC-12 Hardware Parts & Accessories ...............................................................7
2.1 Unpacking & Inspection..........................................................7
2.2 Operational Sections and Connections.................................7
2.2.1 The Terminal Connections ..............................................8
2.2.2 The KeyPad ..................................................................11
2.2.3 The Display...................................................................12
2.2.4 The USB Connection.....................................................12
2.2.5 Stand for Table Top Use...............................................12
2.3 Power Options.......................................................................13
2.4 Battery....................................................................................13
2.4.1 Charge times.................................................................14
2.4.2 Operating Time ..............................................................14
3. Start Up & Basic Operations ........................................................................... 15
3.1 Power ON or OFF...................................................................15
3.2 The User Interface.................................................................15
3.2.1 The Status Bar..............................................................16
3.2.2 The Function key Bar....................................................17
3.2.3 Display Mode ................................................................17
3.2.4 Display Operations........................................................20
4. Menu Layout.....................................................................................................24
4.1 MENU page ............................................................................24

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4.2 MEASURE Page.....................................................................24
4.2 SOURCE Page .......................................................................26
4.2.1 STEP Page ...................................................................27
4.2.2 RAMP Page ..................................................................29
4.3 DISPLAY Page.................................................................31
4.3.1 EM Display Settings......................................................31
4.3.2TC Display Settings..........................................................32
4.4 DATA LOGGING Page...........................................................34
4.5 CJC Setting Page...................................................................36
4.6 SETTING Page .......................................................................37
4.6.1 HART Settings ..............................................................38
4.6.2 Display Settings ............................................................38
4.6.3 Date/Time Settings........................................................38
4.6.4 Calibration.....................................................................39
4.6.5 Battery Info....................................................................45
4.6.6 Set Password.................................................................45
4.6.7 Factory Reset.................................................................45
4.6.8 About Calibrator............................................................45
5. Maintenance & Troubleshooting.....................................................................46
5.1 Common Problems................................................................46
5.2 Replacing the Battery............................................................46
6. General Specifications.....................................................................................47
6.1 General Specifications..........................................................47
6.2 Electrical Measurement Parameters and Accuracy............48
6.3 Thermocouple/mV Parameter and Accuracy.......................48
6.5 Enclosure Dimensions..........................................................49

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1. Introduction
Foreword
Thank you for purchasing Thermocouple Calibrator
TC-12.
The TC-12 calibrator is compact hand-held calibrator
with an easy to use graphical user interface.
This manual describes the basic functions and
operation methods. Please read through this user’s
manual carefully before using the product
Notice
The contents of this manual are subject to change
without notice as a result of continuous improvements
to the instrument’s performance and functions.
Every effort has been made to ensure accuracy in the
preparation of this manual. Should any errors or
omissions come to your attention, however, please
inform MASIBUS Sales office or sales representative.
Under no circumstances may the contents of this
manual, in part or in whole, be transcribed or copied
without our permission.
Trademarks
Our product names or brand names mentioned in
this manual are the trademarks or registered
trademarks of Masibus Automation and
Instrumentation (P) Ltd. (Herein after referred to as
MASIBUS).
Adobe, Acrobat, and Postscript are either registered
trademarks or trademarks of Adobe Systems
Incorporated. All other product names mentioned in
this user's manual are trademarks or registered
trademarks of their respective companies.

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Safety
Before you use the instrument, make sure that you
read and understand all the related data. This
includes: the applicable local safety procedures, this
publication, and the instructions for the
accessories/options/equipment you are using it with.
General
warnings
WARNING
It is dangerous to ignore the specified limits for
the instrument or its related accessories.
Do not use the instrument or accessory if it is not
in its normal condition.
Use the applicable protection and obey all safety
precautions.
Do not use the instrument in locations with
explosive gas, vapor or dust. There is a risk of an
explosion
Electrical
warnings
To prevent electrical shocks or damage to the
instrument, do not connect more than 30V
between the terminals, or between the terminals
and the ground.
This instrument uses a Lithium-Ion battery pack.
To prevent an explosion or fire, do not short
circuit, do not disassemble, and keep it safe from
damage. For operating conditions, see section 6.1
on Page-47
To prevent battery leakage or heat generation,
only use the battery charger in the temperature
range 0 to 45°C (32 to 113°F). For operating
conditions, see section 6.1 on Page-47.
To make sure the display shows the correct data,
disconnect the test leads before you set the
power to on or change to another measure or
source function.

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Cautions
To prevent damage to the display, do not use
sharp objects on the screen.
Before you start an operation or procedure in this
publication, make sure that you have the necessary
skills (if necessary, with qualifications from an
approved training establishment). Follow good
engineering practice at all times
Summary
of
functions
This table gives a summary of the available functions
with the TC-12 calibrator.
Function
Easy to read liquid crystal display (LCD) in color
Rechargeable lithium Ion battery with enhanced power control
for prolonged battery life.
* Measure Thermocouple (E,J,K,T,B,R,S,N), mV(-10 to
250mV), mA, mV(24V)
* SimulateThermocouple (E,J,K,T,B,R,S,N), mV(-10 to 250mV)
Step/Ramp functions: Automatic/Manual
Universal Serial Bus (USB) communications ports: For
computer Communications, Battery Charging& Firmware
Upgrade
Data Logging.
Other functions:
Maximum / Minimum / Average, filter, tare, adjustable
backlight, alarm indication (on the display and buzzer),
automatic Display off.
* Refer to the Specification Sheet on Page: 47

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2. TC-12 Hardware Parts & Accessories
2.1 Unpacking & Inspection
At the factory each new TC12 passes a careful inspection. It should be
free of scrapes and scratches and in proper operation order upon
receipt. The receiver should, however, inspect the unit for any damage
that may have occurred during transit. If there are signs of obvious
mechanical damage, package contents are incomplete, or the
instrument does not operate according to specifications, contact the
purchasing sales office as soon as possible.
The standard accessories are as follows:
Calibration Certificate
User Guide
1Test leads (2mm to 2mm )
1 Test lead Cu-Cu(Miniature TC Plug Cu type to 2mm Test lead)
2 Sets of 2mm Crocodile clips.
2 Sets of connecting plug 4mm to 2mm
USB A Male to USB mini B Male cable for PC communication and
charging.
5 VDC Charging Adaptor
Carrying Bag
TC-12 Configuration & Logging Software CD-mCAL.
If you have to return the instrument to the factory for any reason, use the
original packing whenever possible. Include a detailed description of the
reason for the return.
2.2Operational Sections and Connections
All sections and connections are presented in detail on the next pages.
Note: Keep in mind that the next picture (as well as all pictures ofTC-12
in this manual) has an example configuration of modules. The
configuration of your TC-12 may vary significantly from the one in the
picture.

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1
Terminal Connection For TC Measure &
Source and EM Measure
2
Keypad Section
3
Color Display
4
USB Connection Slot for PC
Communication & Charging
2.2.1 The Terminal Connections
EM Measure Terminals
Input Terminal for measuring voltage, current and supplying loop
power.
EM Measure Terminals
mA
Range: 0.000 –24.000 mA
Resolution: 0.001 mA
mA(24V)
Range: 0.000 –24.000 mA
Resolution: 0.001 mA
V
Range: 0.000 –30.000 V
Resolution: 0.001 V

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Current Measurement
TC-12 supports current measurement using either TC-12 as the
loop power supply while at the same time measuring the current or
simply measuring the current while an external power supply is
used.
The following picture displays the connection for Current
Measurement for different mode. And also different ways of
providing the supply power to the loop.
mA Current Measurement
In this mode TC-12 not providing any supply voltage. For
proper measurement the external device should capable of
providing the voltage supply. If the external device should not
capable, an external Power Supply should be connected in
series.
mA Read Power Current Measurement
In this modeTC-12 works as Loop Power Supply while at the
same time measuring the current.

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Voltage Measurement
TC-12is capable of voltage Measurement with two voltage
measurement ranges.
The following picture displays the connection for Voltage
Measurement for different mode.
TC Terminals
Terminal for measuring & simulating thermocouples and mV. This
terminal accepts a miniature polarized thermocouple plug with flat, in-
line blades spaced 7.9 mm (0.312 in) center to center.
TC Terminal (Measure and Source)
TC Type
Range
Display
Resolution
Accuracy
E
-200.0 to 1000.0 °C
0.1 °C
± 0.3 °C
J
-200.0 to 1200.0 °C
0.1 °C
± 0.3 °C
K
-200.0 to 1372.0 °C
0.1 °C
± 0.3 °C
T
-200.0 to 400.0 °C
0.1 °C
± 0.3 °C
B
450.0 to 1800.0 °C
0.1 °C
± 0.5 °C
R
0.0 to 1750.0 °C
0.1 °C
± 0.5 °C
S
0 to 1750.0 °C
0.1 °C
± 0.5 °C
N
-200.0 to 1300.0°C
0.1 °C
± 0.3 °C
mV
-10 to 80 mV
0.001 mV
+0.02% of reading + 2uV
-10 to 250 mV
0.01mV
+0.02% of reading + 0.02mV
TC-12 supports measurement and simulation of Thermocouple and mV.

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2.2.2 The KeyPad
TC-12 has six different keys. The key description is given below.
This key has different functionalities in different menu. And that is shown on
Bottom Left Part of Display.
This key has different functionalities in different menu. And that is shown on
Bottom Right Part of Display.
This key is use to scroll down to the next parameter. And also for
decrementing the value of digit in Editbox.
This key is use to scroll up to the previous parameter. And also for
incrementing the value of digit in Editbox.
This Key is use for Entering into the MENU Page from Run Page.
And Also for Saving Edited Parameter to the memory.
This key is use to log current reading in memory if device is on Run Page&
Log Mode is Manual. (In other Page than Run Mode, this key is use to come
directly to Run Page.
Long presses (Approx. 2 Sec) on this key will ON-OFF the Unit.

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2.2.3 The Display
This is a LCD with a 2.4” color
display.
The display has resolution of
240x320 pixels supporting 262K
Colors.
Refer Section 3.2.3 on Page-17for
more details on Different Display
Mode and Icon Details.
2.2.4 The USB Connection
The USB Connection Connector is given at Top of the TC-
12. It’s a USB mini B-Type Female Connector.
It is common for PC Communication & Charging the
device.
The USB cable given with the device is USB A-type Male
to USB B-type male. It’s common for connecting Charger &
PC.
2.2.5 Stand for Table Top Use
This Stand would offer the best support for table top use which
gives good viewing angle when UC12 is placed table top
Procedure to Open Stand
ois being engraved on the top of the
stand. You should pull a bit first.
ois being engraved on the bottom of the
stand. Now during first pull of above you can
release this lower part easily so that you can
maneuver the stand as you like.

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2.3 Power Options
There are three power options:
Lithium-Ion battery: All the instrument functions
are available with a charged battery.
5 V DC Charging Adaptor: It supplies power to
the instrument and charges the battery at the
same time. It charges the battery when the
instrument is on or off.
USB mini Type B connection: This charges the
battery when the instrument is off and increases
the battery life when the instrument is on.
2.4Battery
The Device uses 2300mAh Lithium-Ion Battery.
WARNING
To prevent an explosion or fire, do not
short circuit, do not disassemble, and keep
it safe from damage. For operating
conditions, see section 6.1 on Page-47.
To prevent an explosion or fire, use only
the Masibus specified battery, battery
charger & USB Cable.
To prevent battery leakage or heat
generation, only use the battery charger in
the temperature range 0 to 45°C (32 to
113°F). For operating conditions, see section
6.1 on Page-47.
When you set the power on, the battery symbol
at the top of the display shows the charge Status.
To get more information on Battery go to Battery
Info Page in Setting Menu.

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2.4.1 Charge times
\Charge Method
Charge Time (to Full Capacity)
External Charging
Adaptor
≈ 5 hours
Note:
USB mini Type B connector charges the battery when
the instrument is off and increases the battery life when
the instrument is on.
2.4.2 Operating Time
Operation
Battery Duration
Continuous operation (measure or
source)
>18 hours
Continuous operation (12mA(24V)
measure)
> 8 hours
These are typical operating times for a new, fully charged Li-
Ion battery pack with these settings:
Backlight Intensity set to 5% (Default: 100%)
Backlight Timeout set to 0 (0=Infinite) (Default: 0)
Power save options: To get the best battery duration, set a
low value for the Backlight Intensity (40%) and a short
Timeout.
The maximum operating time without recharging varies
depending on the usage and brightness setting of the
display light. Also the generated output and the usage of the
24V transmitter supply affect the maximum operating time.
Notes:
TC-12’s memory and the internal clock/calendar use a
small amount of power although the calibrator is switched
off. Remember to check the capacity of the batteries from
time to time although TC-12 is not in use.
Do not leave TC-12 without a Battery Pack or an Empty
Battery for a long time. TC-12 may lose its settings if it is
left without a support voltage for an extended period.

3. Start Up & Basic Operations
3.1 Power ON or OFF
To set the instrument power ON, press and release this
button down until the display comes on. During the
power on sequence, the instrument shows a Startup
Message and then shows the applicable data.
To set the instrument power off, press and hold (≈ 2
seconds) this button again. When the power is off, the
last set of configuration options stays in memory.
3.2 The User Interface
Every time TC-12 is switched on, the startup message ends in RUN
Page.
There are3 Display Mode available in RUN Page.
1. TC Measure/Source Mode
2. EM Measure Mode
3. TC Measure/Source + EM Measure Mode
This Display Mode can be selected from MENUDISPLAY Page.
In case of Dual Mode Display Screen is divided into two parts. Due to
that only few additional info will appear on RUN Page. But Which
Information to be shows can be selectable in Display Mode Menu. Refer
Section 3.2.3 on Page-17for more info.

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3.2.1 The Status Bar
The Status Bar at the top of the display is visible only in
RUN Page. It is divided into four main sections.
1
Time in HH:MM:SS Format
Available in Two Format
1. 24 Hour (default)
2. 12 Hour
This setting is available in Date/Time in Settings Menu
2
Error Code Indicator
This Icon is visible if any On-Board Peripherals like RTC, ADC, DAC,
etc. not working Properly. Refer Section 5.1 on Page 46 for
Troubleshooting these Errors.
The List of Error Code available in this device is given below.
Error Code
Description
0
Memory Corrupted or Device Unable to
Read/Write it.
1
RTC Not working Properly
2
Device unable to Read battery Information.
3
Measure Mode Not Working
4
Device unable to get Source Feedback
Reading.
5
Data Log Memory Corrupt
6
Source Mode Not Working
9
More than one Errors from above list is
occurring.
3
USB Connection Status Icon
Icon is visible if USB Charger Adaptor or USB Data Cable is connected
to the Device. Icon is different for both indication & this stated below.
USB Data Cable is connected & Communication
with PC is available.
USB Charger Adaptor is connected.
Battery starts Charging.
4
Battery Charge Percentage Indicator.
Always visible in Run page. Battery % is shown in the center of the
icon. And the icon background is filled with Green, Yellow & Red color if
Battery % is >= 50%, >= 20 &<20 respectively.
5
Data Logging Enable Status Indicator.
Icon is visible if Data Logging is enabled and also it will blink when a
Datalog is stored to memory.

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3.2.2 The Function key Bar
The Function Key Bar at the bottom of the display is
visible all the time. There are 2 Function Key Available.
The meaning of the Function Keys varies depending on
the situation. A Blank Function key text means that the
function is disabled at the moment.
3.2.3 Display Mode
1. TC Mode
TC Display Mode
TC Mode
Shows the Current Thermocouple Mode
TC Measure Mode
TC Source Mode
TCType
Shows the current Thermocouple/mV Type.
CJC Mode
Shows the CJC Mode
CJC Auto
CJC Auto Mode
CJC Manual
CJC Manual Mode
TC Reading
Shows the Thermocouple/mV Measure/Source reading according
to display mode & TC Type.
Unit
Shows the Unit of the TC Reading, CJC.
°C
Shows If TC Display mode is Actual and TC Unit is
Celsius.
°F
Shows If TC Display mode is Actual and TC Unit is
Fahrenheit.
K
Shows If TC Display mode is Actual and TC Unit is

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Kelvin.
mV
Shows If TC Display mode is Actual. And TC Type is
-10 to 80 or -10 to 250mV.
%
Shows If TC Display mode is Percentage.
STEP/RAMP
Icon
Shows the Icon indicating STEP/RAMP mode. Only applicable if
TC mode is SOURCE.
Manual Step
Rising Ramp
Step UP
Falling Ramp
Step DOWN
Ramp Hold @
0%
Ramp Hold @
100%
CJC Reading
Shows the Temperature of the Cold Junction if CJC mode is
selected as AUTO and shows the user entered CJC Temperature
value if CJC mode is MANUAL.
The Reading unit is same as TC Unit.
Additional Info.
Shows the Addition Information according to TC Mode &
Additional Info selected in MENU DISPLAYTC terminal.
Bar Graph
Horizontal Bar graph according to TC Percentage Value (0.00% -
100.00%). The value scales according to TC reading and Input
0% & 100% value as set in MENU DISPLAYTC terminal
Menu.
Percentage
Value
The Percentage Value in according to TC Reading.
2. EM Measure Mode
Measure Window
Input Type
The Input Type.
mA
mA Current Input
mA(24V)
mA Current (Read Power-24V) Input
V
V Voltage Input
EM Display Mode
The Measure Reading Display Mode.
Actual
Displays the Raw Input Value without any
scaling
Percentage
Displays the Percentage Value.
Scaled
Displays the Scaled Value

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Measure Reading
The Reading as per the Measure Display Mode
HART Icon
HART Enable Status Icon.
This icon will appear if HART is enabled from
MENU SETTING HART page. (This icon is visible
for mA(24V) Input Type only. For other Input Types this
will invisible regardless of HART settings)
Bar Graph
Horizontal Bar graph according to Input Percentage
Value (0.00% - 100.00%).
Percentage Value
The Percentage Value in Percentage according to Input
Value.
Tare
The Tare Value Set from MENUDISPLAYEM
Terminal-Tare page
Actual Value
The Raw Input Value without any scaling
This will appear only if Main Display in
MENUDISPLAYEM Terminal is set to
PERCENTAGE/SCALED.
Min
Displays the minimum value found after a measurement
was started or minimum was reset.
Max
Displays the maximum value found after a
measurement was started or maximum was reset.
Max-Min
Displays the Maximum-Minimum value found after a
measurement was started or Maximum-Minimum was
reset.
Cumulative Average
Displays the Cumulative Average value found after a
measurement was started or Cumulative Average was
reset.
3. TC + EM Mode
TC + EM Mode
TC Mode
TC Type
CJC Mode
TC Reading
STEP/RAMP Icon
CJC Reading
Additional Info.
Unit
Refer TC Display Mode on Page 17.
EM Input Type
EM Reading
HART Icon
Refer EM Display Mode on Page 18

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EM Display Mode
The Measure Reading Display Mode.
“ “ (Blank)
Displays the Raw Input Value without
any scaling
%
Displays the Percentage Value.
S
Displays the Scaled Value
3.2.4 Display Operations
There are mainly four types of widgets available in the Device Menu
Style.
i. ListBox
ii. EditBox
iii. CheckBox
iv. RadioButtonBox
The below section will show how to change the value of different
widgets.
ListBox
ListBox are used when there is a limited amount of preset values.
You have to select one of the available options. The list of
available options is displayed in the Centre part.
A ListBoxList opens when you press the F1key. Use UP/DOWN
key to scroll through the available options. Select one of the
options with the ENTER key.
Example: How to change of Input Type (I/P Type) from mA to V.
This Option is available in MENUEM SETUP Page.