MASSEY FERGUSON MF 5600 Series User manual

Operator's Manual
MF5600 maintenance -
Essential/Efficient versions
Beauvais
AGCO S.A.S. - 41 avenue Blaise Pascal - 60000
Beauvais - France - RC B562 104 539
© AGCO 2015
Original Operator's Manual
October 2015
7060756M2
EAME
English

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Foreword
We would like to welcome you to the ever-growing number of people who own a Massey Ferguson
tractor; people who appreciate quality. We are proud of every tractor that leaves our factories, each being
technically advanced and of a high quality.
This Operator's Manual contains the specifications for your new tractor. Please ensure that all operators
read the instructions and follow them carefully. The pages that follow contain vital information on your
tractor; please read them carefully.
This Operator's Manual contains the specifications for your new equipment. Please ensure that all
operators read the instructions and follow them carefully. This will allow you to benefit from a long service
life with complete safety and peace of mind. The pages that follow contain vital information about your
new equipment; please read them carefully.
Your Massey Ferguson dealer will guarantee you quality servicing and will provide you with all the
assistance you need. When it comes to servicing, remember that your dealer knows your tractor best and
that he wants you to be completely satisfied.
Your Massey Ferguson dealer will guarantee you all the assistance you need.
Please leave this Operator's Manual in the tractor if resold. The subsequent owner will need the
information it contains.
All information and specifications in this manual are up to date at the time of publication. However, our
ongoing policy to improve our products obliges us to reserve the right to make alterations at any time
without notice.
Please note that this manual relates to all models and refers to both standard and optional equipment. You
may therefore find details relating to equipment that is not fitted on your tractor.
This Operator's Manual complies with Directive 2010/52 EC.
Massey Ferguson
.
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MF5600 maintenance -
1 Tractor identification ......................................................11
1.1 Locating serial numbers .............................................13
1.1.1 Locating serial numbers ............................................13
1.2 Your tractor identification details ....................................15
1.2.1 Your tractor identification details ......................................15
2 Safety instructions and safety points - Warranty ............................17
2.1 Introduction ........................................................19
2.1.1 Introduction - Safety instructions ......................................19
2.2 Safety — Symbols and terms ........................................21
2.2.1 Safety — Symbols and terms ........................................21
2.3 Safety decals and instructions .......................................22
2.3.1 Checking and replacing the safety decals and instructions ...................22
2.3.2 Presentation and location of the safety decals and instructions ...............23
2.4 General safety instructions .........................................28
2.4.1 Awareness of the safety instructions and symbols .........................28
2.4.2 Operator familiarity in the use of the tractor .............................28
2.4.3 Filling the fuel tank ...............................................29
2.4.4 Mounting and dismounting the operator's seat ...........................29
2.4.5 Mandatory procedure before dismounting the tractor .......................30
2.5 Special instructions .................................................31
2.5.1 Specific recommendations for agricultural and forestry tractors ................31
2.6 Special safety instructions for preparing the tractor for use ............33
2.6.1 Protective clothing ................................................33
2.6.2 Activated carbon filter information .....................................33
2.6.3 Safety devices and items ...........................................36
2.6.4 Checking the tractor ..............................................36
2.7 Specific safety instructions for starting the tractor ....................38
2.7.1 Protection of persons other than the operator ............................38
2.7.2 Start up safely ...................................................38
2.7.3 Checks to be carried out after start-up .................................39
2.8 Specific safety instructions for using the tractor ......................40
2.8.1 General instructions ...............................................40
2.8.2 Protection of persons other than the operator ............................41
2.8.3 Overturning .....................................................41
2.8.4 Tractor towing ...................................................44
2.8.5 Regulatory data on maximum permitted trailed weights ....................44
2.8.6 Road use .......................................................45
2.8.7 Parking brake ...................................................47
2.8.8 Power take-off ...................................................47
2.8.9 Implements ....................................................48
2.8.10 Front-end loader .................................................50
2.9 Specific safety instructions for servicing the tractor ...................51
2.9.1 Pollution warning to observe when servicing the tractor ....................51
2.9.2 General instructions ...............................................51
2.9.3 Handling instructions ..............................................52
2.9.4 Special instructions for cleaning the tractor ..............................53
2.10 Protective structures ..............................................55
2.10.1 Protective structures - Use and accreditation ...........................55
2.10.2 Cab .........................................................55
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2.10.3 Seat belt ......................................................55
2.10.4 Instructor seat ..................................................56
2.11 Warranty .........................................................57
2.11.1 General .......................................................57
2.11.2 Pre-delivery inspection and commissioning on the user’s premises ...........57
2.11.3 Warranty procedure ..............................................57
2.11.4 Procedure to follow if changing region ................................57
2.11.5 Servicing during and after the warranty period ...........................58
3 Maintenance ..............................................................59
3.1 Service guide .......................................................61
3.1.1 Service guide ....................................................61
3.2 Cab ................................................................65
3.2.1 Air conditioning system: condenser ...................................65
3.2.2 Air conditioning system: checking the air conditioning system ................65
3.2.3 Cab air filters ....................................................65
3.2.3.1 Standard roof .............................................66
3.2.3.2 Flat roof .................................................66
3.2.3.3 High-visibility roof ..........................................67
3.2.4 ROPS or cab attachment ...........................................67
3.2.5 Seat ..........................................................67
3.2.6 Windscreen washer ...............................................69
3.2.7 Lubrication of hinges and locks .......................................69
3.3 Engine .............................................................70
3.3.1 Recommended products ...........................................70
3.3.2 4-cylinder AGCO POWER engine .....................................71
3.3.3 Fuel ...........................................................71
3.3.4 DEF or AdBlue™™ ...............................................73
3.3.5 Engine oil level check ..............................................74
3.3.6 Draining the engine oil .............................................74
3.3.7 Replacing the engine oil filter ........................................75
3.3.8 Replacing the urea filter ............................................75
3.3.8.1 Procedure ................................................75
3.3.9 Breather system .................................................76
3.3.10 Fuel system: fuel prefilter ..........................................76
3.3.10.1 Draining the water .........................................76
3.3.10.2 Replacing the filter element .................................77
3.3.11 Fuel system: The fuel filter .........................................77
3.3.12 Fuel system: bleeding .............................................78
3.3.13 Fuel system: injection pump, regulator and injectors ......................78
3.3.14 Fuel system: Water separator prefilter .................................78
3.3.14.1 Draining the water ........................................78
3.3.14.2 Replacing the filter element ..................................79
3.3.15 Fuel system: fuel tank ............................................80
3.3.16 Fuel system: SCR Technology engine injection ..........................81
3.3.17 Air filter .......................................................81
3.3.18 Cooling system .................................................82
3.3.18.1 Checking the level and quality of the coolant ......................83
3.3.18.2 Filling to top up the coolant level ..............................83
3.3.18.3 Draining the cooling system ..................................83
3.3.18.4 Cleaning the radiator .......................................84
3.3.19 Check and replace the main fan/alternator Poly-V belt .....................84
3.3.19.1 Procedure for tensioning the Poly-V main belt .....................85
3.3.19.2 Procedure for replacing the Poly-V main belt ......................85
3.3.20 Check and replace the air conditioning Poly-V accessories belt ...............86
3.3.21 Fuel ..........................................................87
3.3.22 Biodiesel fuel ...................................................89
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3.4 Transmission and hydraulics ........................................91
3.4.1 Recommended products ...........................................91
3.4.2 Checking the hydraulic system level ...................................91
3.4.3 Draining the hydraulic system ........................................91
3.4.4 Low-pressure hydraulic system filtration (60 microns) ......................92
3.4.5 Filtering the auxiliary hydraulic system .................................93
3.4.5.1 Replacing the additional 15-micron filter: Procedure ..................94
3.4.6 Transmission breather .............................................95
3.4.7 Transmission oil cooler ............................................96
3.4.8 Lubricating the rear axle shaft bearings .................................96
3.5 Brakes .............................................................97
3.5.1 Recommended products ...........................................97
3.5.2 Checking the regulator filter .........................................97
3.5.3 Bleeding the brake system ..........................................97
3.5.4 Compressed air system protection ....................................99
3.6 Power take-off .....................................................100
3.6.1 Recommended products .......................................... 100
3.6.2 Draining oil .................................................... 100
3.6.3 Lubricating the front PTO shaft ......................................100
3.7 Front axle and steering .............................................101
3.7.1 Recommended products .......................................... 101
3.7.2 Two-wheel drive front axle: lubrication .................................101
3.7.3 Four-wheel drive front axle: checking the oil level in the final drives ............102
3.7.4 Four-wheel drive front axle: draining the oil in the final drives ................ 103
3.7.5 Four-wheel drive front axle: Checking the front axle beam oil level ............ 103
3.7.6 Four-wheel drive front axle: draining the oil from the front axle beam .......... 104
3.7.7 Four-wheel drive front axle: lubrication ................................ 105
3.8 Linkage ........................................................... 107
3.8.1 Recommended products .......................................... 107
3.8.2 Lubricating the three-point linkage ................................... 107
3.8.3 Chain-type auto-hitch: lubrication .....................................107
3.8.4 Lift rod-type auto-hitch: lubrication ....................................108
3.8.5 Front linkage: lubrication ...........................................110
3.9 Electrical equipment ............................................... 111
3.9.1 Batteries ......................................................111
3.9.2 Alternator ......................................................111
3.9.3 Power socket (ISO) .............................................. 112
3.9.4 Adjusting the headlights ...........................................114
3.9.5 Fuse box description ............................................. 114
3.9.6 Battery isolator ..................................................125
3.10 Pressure washing .................................................127
3.10.1 Pressure washing ...............................................127
3.11 Storing your tractor .............................................. 128
3.11.1 Storing your tractor ..............................................128
3.12 Faults and solutions .............................................. 129
3.12.1 General table of faults ............................................129
3.12.2 Indicator light panel ............................................. 131
3.12.3 Indication of faults .............................................. 136
3.12.4 Instrument panel error codes ...................................... 138
3.12.5 SisuDiesel Tier 4i engine error codes .................................139
3.12.6 Transmission error codes for Dyna-4/Dyna-6 ...........................156
3.12.7 Power take-off error codes for Dyna-4/Dyna-6 ..........................159
3.12.8 Suspended front axle error codes ................................... 160
3.12.9 Error codes for linkage without multifunction armrest .....................160
3.12.10 Error codes for linkage with multifunction armrest ...................... 161
3.12.11 Armrest error codes ............................................162
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3.12.12 Hydraulic valve error codes ....................................... 162
3.12.13 Electrohydraulic unit error codes for spool valves 1 and 2 ................. 163
3.12.14 Air conditioning error codes .......................................164
4 Technical specifications ...................................................167
4.1 General specifications ..............................................169
4.1.1 MF 5611 model ................................................. 169
4.1.2 MF 5612 model ................................................. 170
4.1.3 MF 5613 model ................................................. 171
4.2 Cab ...............................................................172
4.2.1 Noise levels (dBA) at operator's ears ..................................172
4.2.2 Level of vibration felt through the seat .................................172
4.3 Engine ............................................................ 173
4.3.1 Engine specifications .............................................173
4.3.2 Fuel system and air filter ...........................................173
4.3.3 Cooling ....................................................... 174
4.3.4 Tightening torques ...............................................174
4.4 Transmission ......................................................175
4.4.1 Forward speed at 2200 rpm for models MF 5611/MF 5612/5613 with 16.9R34
tires .............................................................. 175
4.4.2 Forward speed at 2200 rpm for models MF 5611/MF 5612/MF 5613 with 18.4R38
tires .............................................................. 176
4.4.3 Gearbox .......................................................177
4.4.4 Final drives .................................................... 178
4.4.5 Rear differential lock ..............................................178
4.5 Brakes ............................................................ 179
4.5.1 Brake technical specifications ....................................... 179
4.6 Front axle and steering .............................................180
4.6.1 Four-wheel drive front axle ......................................... 180
4.6.2 Steering .......................................................180
4.6.3 Tightening torques ...............................................181
4.7 Power take-off .....................................................182
4.7.1 Power take-off specifications ....................................... 182
4.7.2 Tightening torques ...............................................182
4.8 Hydraulic linkage .................................................. 183
4.8.1 Rear linkage ....................................................183
4.8.2 Front linkage ...................................................183
4.9 Auxiliary hydraulics (according to specification or country) ........... 184
4.9.1 Hydraulic system ................................................ 184
4.9.2 57 l/min Open Center .............................................184
4.9.3 Open Center 100 l/min: (optional) ....................................184
4.9.4 110 l/mn Closed Center ........................................... 185
4.10 Electrical equipment ..............................................186
4.10.1 Electrical equipment technical specifications ........................... 186
4.11 Wheels and tires ..................................................187
4.11.1 Wheels ...................................................... 187
4.11.2 Tires ........................................................ 187
4.11.3 Tires, front/rear compatibility ...................................... 187
4.11.4 Tightening torques .............................................. 188
4.12 Capacities and dimensions ........................................ 189
4.12.1 Capacities .................................................... 189
4.12.2 Dimensions and weights ..........................................190
4.12.3 Attachment points .............................................. 192
5 Accessories .............................................................. 195
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5.1 Cab accessories ................................................... 197
5.1.1 Cab accessories .................................................197
5.2 Engine accessories .................................................198
5.2.1 Engine accessories ...............................................198
5.3 Transmission accessories .......................................... 199
5.3.1 Transmission accessories ..........................................199
5.4 Front axle and steering accessories ................................. 200
5.4.1 Front axle and steering accessories ...................................200
5.5 Power take-off accessories ......................................... 201
5.5.1 Power take-off accessories .........................................201
5.6 Linkage accessories ............................................... 202
5.6.1 Linkage accessories ..............................................202
5.7 Auxiliary hydraulics accessories .................................... 203
5.7.1 Auxiliary hydraulics accessories ......................................203
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1. Tractor identification
1.1 Locating serial numbers ..................................................13
1.1.1 Locating serial numbers .................................................13
1.2 Your tractor identification details .........................................15
1.2.1 Your tractor identification details ...........................................15
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1.1 Locating serial numbers
1.1.1 Locating serial numbers
IMPORTANT:
Please quote the serial number of your tractor in all correspondence with your dealer or agent.
1. Tractor identification
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Fig. 1
(1) Name plate with serial number
(2) Homologation plate (according to country)
(3) Cab serial number
(4) AGCO Power engine serial number
(5) Front PTO serial number
(6) Front linkage serial number
(7) Front axle serial number
(8) Chassis number
1. Tractor identification
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1.2 Your tractor identification details
1.2.1 Your tractor identification details
Model:
Serial number:
Engine serial number:
Owner's name:
Street:
Postcode:
Town:
County:
Country:
Dealer code:
Tractor received from (tick one of the following):
Factory Other dealer (transfer)
Notes:
1. Tractor identification
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2. Safety instructions and safety points -
Warranty
2.1 Introduction .............................................................19
2.1.1 Introduction - Safety instructions ...........................................19
2.2 Safety — Symbols and terms .............................................21
2.2.1 Safety — Symbols and terms .............................................21
2.3 Safety decals and instructions ............................................22
2.3.1 Checking and replacing the safety decals and instructions ........................22
2.3.2 Presentation and location of the safety decals and instructions ....................23
2.4 General safety instructions ..............................................28
2.4.1 Awareness of the safety instructions and symbols ..............................28
2.4.2 Operator familiarity in the use of the tractor ..................................28
2.4.3 Filling the fuel tank ....................................................29
2.4.4 Mounting and dismounting the operator's seat ................................29
2.4.5 Mandatory procedure before dismounting the tractor ............................30
2.5 Special instructions ......................................................31
2.5.1 Specific recommendations for agricultural and forestry tractors .....................31
2.6 Special safety instructions for preparing the tractor for use .................33
2.6.1 Protective clothing .....................................................33
2.6.2 Activated carbon filter information ..........................................33
2.6.3 Safety devices and items ................................................36
2.6.4 Checking the tractor ...................................................36
2.7 Specific safety instructions for starting the tractor .........................38
2.7.1 Protection of persons other than the operator .................................38
2.7.2 Start up safely ........................................................38
2.7.3 Checks to be carried out after start-up ......................................39
2.8 Specific safety instructions for using the tractor ...........................40
2.8.1 General instructions ....................................................40
2.8.2 Protection of persons other than the operator .................................41
2.8.3 Overturning ..........................................................41
2.8.4 Tractor towing ........................................................44
2.8.5 Regulatory data on maximum permitted trailed weights .........................44
2.8.6 Road use ............................................................45
2.8.7 Parking brake ........................................................47
2.8.8 Power take-off ........................................................47
2.8.9 Implements .........................................................48
2.8.10 Front-end loader ......................................................50
2.9 Specific safety instructions for servicing the tractor ........................51
2.9.1 Pollution warning to observe when servicing the tractor .........................51
2.9.2 General instructions ....................................................51
2.9.3 Handling instructions ...................................................52
2.9.4 Special instructions for cleaning the tractor ...................................53
2.10 Protective structures ...................................................55
2.10.1 Protective structures - Use and accreditation ................................55
2.10.2 Cab ..............................................................55
2.10.3 Seat belt ...........................................................55
2.10.4 Instructor seat .......................................................56
2.11 Warranty ..............................................................57
2.11.1 General ............................................................57
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2.11.2 Pre-delivery inspection and commissioning on the user’s premises ................57
2.11.3 Warranty procedure ...................................................57
2.11.4 Procedure to follow if changing region .....................................57
2.11.5 Servicing during and after the warranty period ................................58
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2.1 Introduction
2.1.1 Introduction - Safety instructions
Operator's Manual
NOTE: This Operator's Manual is widely published and distributed and the availability of the attachments
indicated, whether fitted to the basic tractor or as an accessory, may vary depending on the country or
region in which the tractor is used. To find out which attachments are available in a given region, contact a
Massey Ferguson dealer.
The purpose of this manual is to enable the owner and the operator to operate the tractor appropriately
under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many
years of service in the Massey Ferguson tradition.
Use for any other activity (particularly forestry work) is considered to be contrary to the intended use.
The commissioning of equipment by the Massey Ferguson dealer on the user's premises enables the
dealer to ensure that these operating and service instructions are properly understood. Always consult the
Massey Ferguson dealer if there is any part of this manual that you do not understand. It is important that
these instructions are understood and followed.
This manual does not cover all operation and safety instructions relevant to the implements and
accessories that may be fitted at the time of tractor delivery or later. It is essential that operators use and
understand the Operator's Manuals relating to these implements and accessories.
IMPORTANT: This manual must always be kept with the tractor. For extra copies, contact your Massey
Ferguson dealer.
This chapter in the Operator's Manual highlights certain basic safety-related situations that may be
encountered during normal operation and servicing of the tractor and provides the information needed to
handle these situations.
This chapter supplements any safety instructions given in other chapters of this manual.
It may be necessary to take additional precautions, depending on the implements and accessories used
and the working conditions on-site or in the service area. Massey Ferguson can under no circumstances
exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor.
It is therefore YOUR responsibility to take suitable safety precautions in such areas.
WARNING:
It is your responsibility to read and understand the instructions that appear in this chapter
before using the tractor.
They must then be strictly adhered to throughout the working day.
Servicing, spare parts, accessories and conditions of use
Daily servicing should become a routine, and a logbook of operating hours should be kept.
When spare parts are required, it is important to use only genuine Massey Ferguson parts. Massey
Ferguson dealers supply genuine parts and can offer advice concerning their fitting and use. The use of
lower quality parts may cause serious damage. Customers are advised only to purchase their spare parts
from an approved Massey Ferguson dealer. In the same way, you must only use accessories specifically
adapted to your tractor.
Owing to the considerable variation in operating conditions, it is not possible for the manufacturer to
formulate complete or absolute assertions in its publications concerning the performance or operating
methods of its machines or to accept liability for any loss or damage which may result from such
assertions or possible errors or omissions.
If the tractor is to be used in abnormal conditions which could cause damage (use in deep water or in
paddy fields for instance), you should consult your Massey Ferguson dealer to obtain special instructions to
prevent the warranty from becoming void.
2. Safety instructions and safety points - Warranty
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These tractors are designed only for usual farming activities (intended use). Use for any other activity
(particularly forestry work) is considered to be contrary to the intended use.
Strict compliance with the repairs, service and operating conditions as specified by Massey Ferguson is
also an essential component of the intended use.
IMPORTANT: Massey Ferguson accepts no responsibility in the event of damage to equipment or
personal injury resulting from improper use.
The tractor must only be used, serviced and repaired by personnel who have full knowledge of its specific
features and who are aware of the applicable safety measures (prevention of accidents).
Customers are strongly advised to contact a Massey Ferguson dealer in the event of after-sales problems
and for any adjustments which may be necessary.
2. Safety instructions and safety points - Warranty
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