Master H.S.I. Series User manual

R
Heater Sizes: 30,000 70,000 90,000 150,000 BTU/Hr
IMPORTANT
Read and understand this manual before assembling, starting or servicing
heater. Improper use of heater can cause serious injury. Keep this manual
for future reference.
PORTABLE
FORCED
AIR HEATERS
OWNER’S MANUAL

2
099605
Safety Information.........................................................................3
Product Identification .................................................................... 4
Unpacking......................................................................................5
Assembly .......................................................................................5
Theory of Operation ......................................................................6
Fuels ..............................................................................................6
Ventilation .....................................................................................7
Operation .......................................................................................7
Storage ........................................................................................... 8
Preventative Maintenance Schedule..............................................8
Troubleshooting.............................................................................9
Service Procedures ........................................................................10
Upper Shell Removal ..............................................................10
Fuel Filter (30/70,000 BTU/Hr Models)................................. 10
Fuel Filter (90,000 BTU/Hr Model) ....................................... 11
Fuel Filter (150,000 BTU/Hr Model) .....................................11
Spark Plug (30,000 BTU/Hr Model) ...................................... 12
Spark Plug (70/90/150,000 BTU/Hr Models).........................13
Air Output, Air Intake, and Lint Filters .................................. 14
Pump Pressure Adjustment ..................................................... 14
Nozzle (30,000 BTU/Hr Model).............................................15
Nozzle (70/90,000 BTU/Hr Models) ...................................... 16
Nozzle (150,000 BTU/Hr Model)...........................................17
Pump Rotor .............................................................................18
Fan........................................................................................... 19
Specifications................................................................................. 19
Wiring Diagrams ...........................................................................20
Illustrated Parts Breakdown and Parts List ...................................22
30,000 BTU/Hr Model............................................................22
70,000 BTU/Hr Model............................................................24
90,000 BTU/Hr Model............................................................26
150,000 BTU/Hr Model..........................................................28
Wheels and Handles (90/150,000 BTU/Hr Models)...............30
Accessories ....................................................................................31
Warranty and Repair Service.........................................................Back Cover
CONTENTS SECTION PAGE

3
099605
SAFETY
INFORMATION WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely
before trying to assemble, operate, or service this heater. Improper
use of this heater can cause serious injury or death from burns, fire,
explosion, electrical shock, and carbon monoxide poisoning.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning
resembletheflu,with headaches, dizziness, or nausea. If youhavethesesigns,the
heater may not be working properly. Getfresh air atonce!Have heater serviced.
Some people are more affected by carbon monoxide than others. These include
pregnant women, persons with heart or lung disease or anemia, those under the
influence of alcohol, and those at high altitudes.
Make certain you read and understand all warnings. Keep this manual for
reference. It is your guide to safe and proper operation of this heater.
• Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never
use gasoline, naphtha, paint thinners, alcohol, or other highly flammable
fuels.
• Never use heater where gasoline, paint thinner, or other highly flammable
vapors are present.
• Follow all local ordinances and codes when using heater.
• Use only in well-vented areas. Provide at least a three-square foot (2800
square cm) opening of fresh, outside air for each 100,000 BTU/Hr of rating.
• Use only in places free of flammable vapors or high dust content.
• Use only with the electrical voltage and frequency specified on model plate.
• Use only a three-prong, grounded (earthed) extension cord.
• Minimum heater clearances from combustibles:
Outlet: 8 Ft. (250 cm) Sides, Top, and Rear: 4 Ft. (125 cm)
• Locate heater on a stable and level surface while hot or running or a fire may
occur.
• When moving or storing heater, keep heater in a level position or fuel
spillage may occur.
• Keep children and animals away from heater.
• Unplug heater when not in use.
• When used with thermostat, heater may start anytime.
• Never use heater in living or sleeping areas.
• Never block air inlet (rear) or air outlet (front) of heater.
• Never move, handle, refuel, or service a hot, operating, or plugged-in heater.
• Never attach duct work to front or rear of heater.
DANGER
Carbon monoxide poisoning may lead to death!

4
099605
Fuel Cap
Lower
Shell
Power Cord
Upper Shell
Figure 3 - 150,000 BTU/Hr Model
Handle
Fuel Cap
Lower Shell
Side Cover
Fuel Tank
Figure 1 - 30/70,000 BTU/Hr Models
Side Cover
Fuel Tank
Lower
Shell
Fuel Cap
Fan Guard
Upper Shell
PRODUCT
IDENTIFICATION Upper Shell
Hot Air Outlet
Hot Air
Outlet
Hot Air
Outlet
Air Filter
End Cover
Fan Guard
Power Cord
Flame-Out
Control Reset
Button
(EDI Model Only)
Figure 2 - 90,000 BTU/Hr Model
Fuel
Tank
Fan Guard
Air Filter
End Cover
Flame-Out
Control Reset Button
(EDI Model Only)
Flame-Out Control
Reset Button
(EDI Model Only)
Power Cord

5
099605
UNPACKING 1. Remove all packing items applied to heater for shipment.
2. Remove all items from carton.
3. Check items for any shipping damage. If heater is damaged, promptly inform
dealer where you bought heater.
ASSEMBLY
(For 90,000 and 150,000
BTU/Hr Models Only)
These models are furnished with wheels and handles. Wheels, handles, and the
mounting hardware are found in the shipping carton.
Tools Needed
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer
1. Slide axle through wheel support frame. Install wheels on axle.
IMPORTANT: When installing wheels, point extended hub of wheels toward
wheel support frame (see Figure 4).
2. Place cap nuts on axle ends. Gently tap with hammer to secure.
3. Placeheateronwheelsupportframe.Makesureairinletend(rear)ofheaterisover
wheels. Line up holes on fuel tank flange with holes on wheel support frame.
4. Place front handle and rear handle on top of fuel tank flange. Insert screws
through handles, fuel tank flange, and wheel support frame. Attach nut finger
tight after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
Figure 4 - Wheel and Handle Assembly, 90/150,000 BTU/Hr Models Only
Screw
Fuel
Tank
Flange
Wheel
Support
Frame
Wheel
Cap Nut
Nut
Extended
Hub
Air
Inlet
Rear
Handle
Hot Air
Outlet
Front Handle
Axle

6
099605
THEORY OF
OPERATION The Fuel System: The air pump forces air through the air line. The air is then
pushed through the burner head nozzle. This air causes fuel to lift from the tank. A
fine mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan. The fan pushes air into and around
the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The electronic ignitor sends voltage to the spark plug.
The spark plug ignites the fuel and air mixture.
The Flame-Out Control System (EDI Models Only): This system causes
the heater to shut down if the flame goes out.
Fan
Fuel
Filter
Air For Fuel
System Air For Combustion And Heating Fuel
Spark
Plug
Combustion
Chamber Intake
Air
Filter
Motor Air Pump
Air line
To Burner Electronic Ignitor
Burner
Head
Clean
Heated
Air Out
Cool
Air
In
Output
Air
Filter
Nozzle
Fuel
Tank
Figure 5 - Cross Section Operational View
FUELS
Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels
will result in:
• clogged fuel filter and nozzle
• carbon build up on spark plug
• use of non-toxic anti-icer in fuel during very cold weather
IMPORTANT: Use a KEROSENE ONLY container. Be sure storage container is
clean. Foreign matter such as rust, dirt, or water will cause the flame-out control to
shut down heater (EDI models only). Foreign matter may also require you to clean
fuel system often.
WARNING
Use only kerosene or No. 1 fuel oil to avoid risk of fire or
explosion. Never use gasoline, naphtha, paint thinners,
alcohol or other highly flammable fuels.

7
099605
VENTILATION
OPERATION
Continued
Figure 6 - Flame-Out Control Reset
Button, 30/70,000 BTU/Hr EDI Models Figure 7 - Flame-Out Control Reset
Button, 90,000 BTU/Hr EDI Model
Provide a fresh air opening of at least three square feet (2800 square cm) for each
100,000 BTU/Hr rating. Provide extra fresh air if more heaters are being used.
Example: A 150,000 BTU/Hr heater requires one of the following:
• a two-car garage door raised six inches (15.24 cm)
• a single-car garage door raised nine inches (22.86 cm)
• two, thirty-inch (76.20 cm) windows raised twelve inches (30.48 cm)
WARNING
Review and understand the warnings in the Safety
Information Section. They are needed to safely operate this
heater. Follow all local codes when using this heater.
To Start Heater
1. Follow all ventilation and safety information.
2. Fill fuel tank with kerosene or No. 1 fuel oil.
3. Attach fuel cap.
4. Plug power cord of heater into standard 230 volt/50 hertz, grounded (earthed)
outlet. Use an extension cord if needed. Use only a three-prong, grounded
(earthed) extension cord.
Extension Cord Wire Size Requirements
Up to 100 feet (30.5 meters) long, use 16 AWG (1.0 mm2) conductor
101 to 200 feet (30.6 to 61 meters) long, use 14 AWG (1.5 mm2) conductor
Heater will start when power cord is plugged into outlet. If not, push in flame-
out control reset button (EDI models only; see Figures 6 thru 8).
WARNING
Follow the minimum fresh, outside air ventilation
requirements. If proper fresh, outside air ventilation is not
provided, carbon monoxide poisoning can occur. Provide
proper fresh, outside air ventilation before running heater.
Flame-Out Control
Reset Button Flame-Out Control
Reset Button

8
099605
OPERATION
Continued
Figure 8 - Flame-Out Control Reset Button, 150,000 BTU/Hr EDI Model
Continued
PREVENTATIVE
MAINTENANCE
SCHEDULE
Item How Often How To
Fuel tank Flush every 150-200 hours See Storage above.
of operation or as needed.
Air output and Replace every 500 hours of See Air Output, Air Intake,
lint filters operation or once a year. and Lint Filters, page 14.
Air intake Wash and dry with soap and See Air Output, Air Intake,
filter water every 500 hours of and Lint Filters, page 14.
operation or as needed.
Fuel filter Clean twice a heating season See Fuel Filter, pages 10
or as needed. and 11.
To Stop Heater
1. Unplug power cord from outlet.
To Restart Heater
1. Wait 2 minutes after stopping heater.
2. Repeat steps under To Start Heater, page 7.
STORAGE 1. Drain fuel tank.
Note: Some models have drain plug on underside of fuel tank. If so, remove
drain plug to drain all fuel. If heater does not have drain plug, drain fuel
through fuel cap opening. Be sure all fuel is removed.
2. Replace drain plug if used.
3. Add one gallon (4 liters) of clean kerosene to fuel tank.
4. Attach fuel cap.
5. Move heater forwards and backwards to stir fuel.
6. Remove fuel cap or drain plug and drain fuel tank. Be sure all fuel is removed.
7. Replace fuel cap or drain plug. Properly dispose of old and dirty fuel.
8. Store heater in dry place. Make sure storage place is free of dust and corrosive
fumes.
IMPORTANT: Do not store kerosene over summer months for use during next
heating season. Using old fuel could damage heater.
Flame-Out
Control
Reset Button
(Fan Guard
Removed)
WARNING
Never service heater while it is plugged in, operating, or
hot. Severe burns and electrical shock can occur.

9
099605
Continued
Item How Often How To
Spark plug Clean and regap every 600 See Spark Plug, pages 12 and 13.
hours operation or replace
as needed.
Fan blades Clean every season or as needed. See Fan, page 19.
Motor Not required/permanently lubricated
TROUBLE-
SHOOTING
OBSERVED FAULT POSSIBLE CAUSE REMEDY
Wrong pump pressure
Dirty air output, air intake,
and lint filters
Dirty fuel filter
Dirt in nozzle
Dirty photocell lens
Bad flame-out control
Heater ignites, but
flame-out control
shuts off heater after
a short period of time
(EDI models only).
See Pump Pressure
Adjustment, page 14.
See Air Output, Air Intake
and Lint Filters, page 14.
See Fuel Filter, pages 10
and 11.
See Nozzle, pages 15 thru
17.
Clean photocell lens.
Replace flame-out control.
Heater will not
ignite, but motor runs
for a short period of
time.
Wrong pump pressure
Carbon deposits on spark
plug and/or improper gap
Dirty fuel filter
Dirt in nozzle
Water in fuel tank
Electronic ignitor not
grounded (earthed)
Bad electronic ignitor
See Pump Pressure
Adjustment, page 14.
See Spark Plug, pages 12
and 13.
See Fuel Filter, pages 10
and 11.
See Nozzle, pages 15 thru
17.
Drain and flush fuel tank
with clean kerosene. See
Storage, page 8.
Make sure electronic
ignitor mounting is tight.
Replace electronic
ignitor.
Motor does not start
when heater is
plugged in, fan
rotates slowly or
does not turn.
Flame-out control not reset
(EDI models only)
Binding pump rotor
Reset flame-out control
button, see Figures 6 thru
8, pages 7 and 8.
If fan is hard to turn, see
Pump Rotor, page 18.
WARNING
Never service heater while it is plugged in, operating, or hot.
Severe burns and electrical shock can occur.
WARNING: High voltage!

10
099605
Fan
Guard
Figure 12 - Fuel Filter Removal, 30/70,000 BTU/Hr Models
Figure 11 - Upper Shell Removal, 150,000 BTU/Hr Model
Figure 9 - Upper Shell Removal,
30/70,000 BTU/Hr Models Figure 10 - Upper Shell Removal,
90,000 BTU/Hr Model
Fuel Filter
Side Cover
Fuel Line
Fuel Filter
(30/70,000 BTU/Hr Models)
1. Remove side cover screws
using 5/16" nut-driver.
2. Remove side cover.
3. Pull rubber fuel line off
fuel filter neck.
4. Carefully pry bushing and
fuel filter out of fuel tank.
5. Wash fuel filter with clean
fuel and replace in tank.
6. Attach rubber fuel line to
fuel filter neck.
7. Replace side cover.
Fan Guard
Upper
Shell
SERVICE
PROCEDURES
Upper Shell Removal
1. Remove screws along each
side of heater using 5/16"
nut-driver. These screws
attach upper and lower
shells together.
2. Lift upper shell off.
3. Remove fan guard.
WARNING
Never service heater while it is plugged in, operating, or
hot. Severe burns and electrical shock can occur.
Upper
Shell
Fan
Guard
Upper
Shell

11
099605
Fuel Filter
(90,000 BTU/Hr Model)
1. Remove side cover screws
using 5/16" nut-driver.
2. Remove side cover.
3. Pull upper fuel line off fuel
filter neck.
4. Carefully pry bushing,
lower fuel line, and fuel
filter out of fuel tank.
5. Wash fuel filter with clean
fuel and replace in tank.
6. Attach upper fuel line to
fuel filter neck.
7. Replace side cover.
Fuel Filter
(150,000 BTU/Hr Model)
1. Remove upper shell (see
page 10).
2. Remove fan (see page 19).
3. Loosen flare nut using 3/4"
open-end wrench. Push fuel
tube down, away from
burner head. Fuel filter is
located inside of fuel tube.
4. Lift out fuel filter.
5. Wash fuel filter with clean
fuel and replace in fuel
tube.
6. Connect fuel tube to burner
head. Attach flare nut until
nut seats against fuel tube
and fitting. Tighten 1/4 turn
more using 3/4" open-end
wrench (100-130 inch-
pounds/11.3-14.7 n-m).
7. Replace fan (see page 19).
8. Replace fan guard and
upper shell.
Burner
Head
Combustion
Chamber
Fuel Filter
Fuel Tube
Flare Nut
Figure 13 - Fuel Filter Removal, 90,000 BTU/Hr Model
Fuel Filter, Bushing,
and Lower Fuel Line
Upper
Fuel Line
Side Cover
Figure 14 - Fuel Filter Removal, 150,000 BTU/Hr Model

12
099605
Spark Plug
(30,000 BTU/Hr Model)
1. Remove upper shell (see
page 10).
2. Remove fan (see page 19).
3. Remove fuel and air line
hoses from nozzle
assembly.
4. Remove spark plug wire
from spark plug.
5. Remove two screws using
5/16" nut-driver and
remove burner strap.
6. Place hex-body of spark
plug into vise and tighten.
7. Remove spark plug
mounting nut using 11/16"
open-end wrench.
8. Remove burner strap from
spark plug.
9. Clean and regap spark plug
electrodes to .055"
(1.4 mm) gap.
10.Replace burner strap onto
spark plug. Rotate burner
strap to position spark plug
electrodes (see Figure 17).
11.Tighten spark plug with
spark plug mounting nut.
12.Release hex-body of spark
plug from vise.
13.Replace burner strap onto
combustion chamber.
14.Attach spark plug wire to
spark plug.
15.Attach fuel and air line
hoses to nozzle assembly.
16.Replace fan (see page 19).
17.Replace fan guard and
upper shell.
Figure 17 - Spark Plug Rotation, 30,000 BTU/Hr Model Only
Bend Here
to Adjust
Gap
Figure 16 - Spark Plug Gap, 30,000 BTU/Hr Model
Figure 15 - Spark Plug Removal, 30,000 BTU/Hr Model
Combustion
Chamber
Burner
Strap
Nozzle
Assembly
Fuel Line
Hose
Air Line
Hose
Spark Plug
Mounting Nut Spark
Plug Spark Plug
Wire
.055" (1.4 mm) Gap
Burner
Strap
Burner
Strap

13
099605
Spark Plug
(70/90/150,000 BTU/Hr Models)
1. Remove upper shell (see
page 10).
2. Remove fan (see page 19).
3. Remove spark plug wire
from spark plug.
4. Remove spark plug from
burner head using 13/16"
open-end wrench.
5. Clean and regap spark plug
electrodes to .055"
(1.4 mm) gap.
6. Install spark plug in burner
head.
7. Attach spark plug wire to
spark plug.
8. Replace fan (see page 19).
9. Replace fan guard and
upper shell.
Figure 19 - Spark Plug Gap, 70/90/150,000 BTU/Hr Models
Figure 18 - Spark Plug Removal, 70/90/150,000 BTU/Hr Models
Burner
Head
Spark Plug
Wire
Spark
Plug
Bend Here
to Adjust
Gap
.055"
(1.4 mm)
Gap
(70/90,000 BTU/Hr Model Shown)

14
099605
Air Output, Air Intake,
and Lint Filters
1. Remove upper shell (see
page 10).
2. Remove filter end cover
screws using 5/16" nut-
driver.
3. Remove filter end cover.
4. Replace air output and lint
filters.
5. Wash or replace air intake
filter (see Preventative
Maintenance Schedule,
page 8).
6. Replace filter end cover.
7. Replace fan guard and
upper shell.
IMPORTANT: Do not oil filters
Air Intake Filter
Lint Filter
Filter End
Cover
Air Output
Filter
Fan Guard
Figure 20 - Air Output, Air Intake, and Lint Filters,
30/70,000 BTU/Hr Models
Air Intake Filter
Filter End
Cover
Lint Filter
Air Output
Filter
Figure 21 - Air Output, Air Intake, and Lint Filters,
90/150,000 BTU/Hr Models
Figure 22 - Pressure Gauge Plug Removal
Pressure
Gauge
Plug
Pressure
Gauge
Figure 23 - Adjusting Pump Pressure
Pump
Model Pressure
30,000 BTU/Hr 2.6 PSI
70,000 BTU/Hr 3.8 PSI
90,000 BTU/Hr 4.4 PSI
150,000 BTU/Hr 4.9 PSI
Pump Pressure
Adjustment
1. Remove pressure gauge
plug from filter end cover.
2. Install accessory pressure
gauge (part number
HA1180).
3. Start heater (see Operation,
page 7). Allow motor to
reach full speed.
4. Adjust pressure. Turn relief
valve to right to increase
pressure. Turn relief valve
to left to decrease pressure.
See specifications at right
for correct pressure for
each model.
5. Remove pressure gauge.
Replace pressure gauge
plug in filter end cover.
(30/70,000 BTU/Hr Models Shown)
Relief
Valve
Fan Guard
(90,000 BTU/Hr
Model Shown)

15
099605
Nozzle
(30,000 BTU/Hr Model)
1. Remove upper shell (see
page 10).
2. Remove fan (see page 19).
3. Remove fuel and air line
hoses from nozzle assem-
bly.
4. Turn nozzle assembly 1/4
turn to left and pull toward
motor to remove.
5. Place plastic hex-body into
vise and lightly tighten.
6. Carefully remove nozzle
from the nozzle adapter
using 5/8" socket wrench.
7. Blow compressed air thru
face of nozzle. This will
free any dirt in nozzle area.
8. Inspect nozzle seal for
damage.
9. Replace nozzle into nozzle
adapter until nozzle seats.
Tighten 1/3 turn more
using 5/8" socket wrench
(40-45 inch-pounds/4.5-
5.1 n-m).
10.Attach nozzle assembly to
burner strap.
11.Attach fuel and airline
hoses to nozzle assembly.
12.Replace fan (see page 19).
13.Replace fan guard and
upper shell.
Combustion
Chamber
Fuel Line Hose
Air Line Hose
Figure 24 - Removing Air and Fuel Line Hoses, 30,000 BTU/Hr Model
Nozzle
Assembly
Burner
Strap
Figure 25 - Removing Nozzle Assembly, 30,000 BTU/Hr Model
Figure 26 - Nozzle and Nozzle Adapter, 30,000 BTU/Hr Model
Air line
Fitting Fuel line
Fitting
Nozzle
Nozzle
Seal
Nozzle
Adapter
Nozzle
Assembly
Nozzle
Face

16
099605
Nozzle
(70/90,000 BTU/Hr Models)
1. Remove upper shell (see
page 10).
2. Remove fan (see page 19).
3. Remove fuel and air line
hoses from burner head.
4. Remove spark plug wire
from spark plug.
5. Remove spark plug from
burner head using 13/16"
open-end wrench.
6. Remove three screws using
5/16" nut-driver and
remove burner head from
combustion chamber.
7. Place burner head into vise
and lightly tighten.
8. Carefully remove nozzle
from burner head using
5/8" socket wrench (see
Figure 28).
9. Blow compressed air thru
face of nozzle. This will
free any dirt in nozzle area.
10.Inspect nozzle seal for
damage.
11.Replace nozzle into burner
head and tighten firmly
(80-110 inch-pounds/9.1-
12.4 n-m).
12.Attach burner head to
combustion chamber.
13.Install spark plug in burner
head.
14.Attach spark plug wire to
spark plug.
15.Attach fuel and airline
hoses to burner head.
16.Replace fan (see page 19).
17.Replace fan guard and
upper shell.
Figure 27 - Removing Burner Head, 70/90,000 BTU/Hr Models
Spark
Plug
Combustion
Chamber
Burner Head
Air Line Hose Fuel Line Hose
Screw
Spark Plug
Wire
Figure 28 - Removing Nozzle, 70/90,000 BTU/Hr Models
Nozzle
Face
Nozzle
Burner
Head
Air line
Fitting Fuel line
Fitting
Nozzle
Seal

17
099605
Nozzle
(150,000 BTU/Hr Model)
1. Remove upper shell (see
page 10).
2. Remove fan (see page 19).
3. Remove spark plug wire
from spark plug.
4. Remove spark plug from
burner head using 13/16"
open-end wrench.
5. Loosen flare nut using
3/4" open-end wrench.
Push fuel tube down.
6. Remove air line hose from
burner head.
7. Remove three screws
using 5/16" nut-driver and
remove burner head from
combustion chamber.
8. Place burner head into vise
and lightly tighten.
9. Carefully remove nozzle
from burner head using
5/8" socket wrench (see
Figure 30).
10.Blow compressed air thru
face of nozzle. This will
free any dirt in nozzle area.
11.Inspect nozzle seal for
damage.
12.Replace nozzle into burner
head and tighten firmly
(80-110 inch-pounds/9.1-
12.4 n-m).
13.Attach burner head to
combustion chamber.
14.Install spark plug in burner
head.
15.Attach spark plug wire to
spark plug.
16.Attach fuel tube and airline
hose to burner head.
Attach flare nut until nut
seats against fuel tube and
fitting. Tighten 1/4 turn
more using 3/4" open-end
wrench (100-130 inch-
pounds/11.3-14.7 n-m).
17.Replace fan (see page 19).
18.Replace fan guard and
upper shell.
Figure 29 - Removing Burner Head, 150,000 BTU/Hr Model
Figure 30 - Removing Nozzle, 150,000 BTU/Hr Model
Nozzle
Face
Nozzle
Burner
Head
Nozzle
Seal
Spark
Plug
Combustion
Chamber
Fuel Tube
Flare Nut
Burner Head
Screw
Spark Plug
Wire
Air Line Hose

18
099605
Pump Rotor
(Procedure if rotor is binding)
1. Remove upper shell (see
page 10).
2. Remove filter end cover
screws using 5/16" nut-
driver.
3. Remove filter end cover
and air filters.
4. Remove pump plate
screws using 5/16" nut-
driver.
5. Remove pump plate.
6. Remove rotor, insert, and
blades.
7. Check for debris in pump.
If debris is found, blow
out with compressed air.
8. Install insert and rotor.
9. Check gap on rotor.
Adjust to .003"/.004"
(.076/.101 mm) if needed
(see Figure 33).
Note: Rotate rotor one
full turn to insure the gap is
.003"/.004" (.076/.101 mm) at
tightest position. Adjust if
needed.
10.Install blades, pump plate,
air filters, and filter end
cover.
11.Replace fan guard and
upper shell.
12.Adjust pump pressure (see
page 14).
Note: If rotor is still binding,
proceed as follows.
13.Perform steps 1 thru 6
above.
14.Place fine grade sandpaper
(600 grit) on flat surface.
Sand rotor lightly in
“figure 8” motion four
times (see Figure 34).
15.Reinstall insert and rotor.
16.Perform steps 10 thru 12
above.
Figure 31 - Rotor Location, 30/70,000 BTU/Hr Models
Sandpaper
Figure 34 - Sanding Rotor
Gap Adjusting
Screw
Gap
Adjusting
Screw
Blade
Figure 33 - Gap Adjusting
Screw Locations
Figure 32 - Rotor Location, 90/150,000 BTU/Hr Models
Insert
Blade
Rotor
Pump
Plate
Filter End
Cover
Air
Intake
Filter
Air
Output
Filter
Pump
Plate
Insert Rotor
Blade
Filter End
Cover
Air
Intake
Filter
Air Output
Filter
Fan Guard
(90,000 BTU/Hr
Model Shown)
Fan Guard
(90,000 BTU/Hr
Model Shown)
.003"/.004" (.076/.101 mm) Gap
Measured With Feeler Gauge
Rotor

19
099605
Fan
IMPORTANT: Remove fan
from motor shaft before
removing motor from heater.
The weight of the motor
resting on the fan could
damage the fan pitch.
1. Remove upper shell (see
page 10).
2. Use 1/8" allen wrench to
loosen setscrew which
holds fan to motor shaft.
3. Slip fan off motor shaft.
4. Clean fan using a soft cloth
moistened with kerosene or
solvent.
5. Dry fan thoroughly.
6. Replace fan on motor
shaft. Place fan hub flush
with end of motor shaft
(see Figure 36).
7. Place setscrew on flat of
shaft. Tighten setscrew
firmly (40-50 inch-pounds/
4.5-5.6 n-m).
8. Replace fan guard and
upper shell.
Motor
Shaft
Setscrew
Figure 35 - Fan, Motor Shaft, and Setscrew Location
Motor
Shaft
Fan
Setscrew
Figure 36 - Fan Cross Section
Output Rating (BTU/Hr) 30,000 70,000 90,000 150,000
Fuel Use Only Kerosene or No. 1 Fuel Oil
Fuel Tank Capacity
(U.S. Gal./Liters) 3.0/11.35 5.0/18.92 9.0/34.06 13.5/51.09
Fuel Consumption
(Gal. Per Hr./Liters Per Hr.) .23/.87 .49/1.85 .66/2.5 1.10/4.16
Electric Requirements 230 V/50 Hz (Same All Models)
Amperage (Normal Run) .8 1.0 1.58 1.5
Hot Air Output (CFM/CMM) 140/3.96 225/6.36 425/12 600/17
RPM 1425 2850 2850 2850
SPECIFICATIONS
Fan
Flush

20
099605
WIRING
DIAGRAMS
Ignitor White
Brown
Blue
Green/Yellow
Photocell
Spark Plug Flame-
Out
Control
B
Reset
Button
R
Red
Blue
White
Blue
White
Red
Red
Orange Terminal
Board
Motor
Green/
Yellow Red
Motor
Start
Relay
Black
S or 2 M or 3
L or 1
230V/50Hz
Ignitor White
Brown
Blue
Green/Yellow
Photocell
Spark Plug Flame-
Out
Control
B
Reset
Button
R
Red
Blue
White
Blue
White
Red
Red
Orange Terminal
Board
Motor
Green/
Yellow Red
Black Motor
Start
Relay
S or 2 M or 3
L or 1
Black Run
Capacitor Black
Start
Capacitor
Black
230V/50Hz
Figure 39 - Wiring Diagram, 150,000 BTU/Hr EDI Model
Figure 38 - Wiring Diagram, 70/90,000 BTU/Hr EDI Models
Ignitor White
Brown
Blue
Green/Yellow
Photocell
Spark Plug Flame-
Out
Control
B
Reset
Button
R
Red
Blue
White
Blue
White
Red
Red
Orange Terminal
Board
Motor
Green/
Yellow
230V/50Hz
Figure 37 - Wiring Diagram, 30,000 BTU/Hr EDI Model