MasterChef S550 User manual

S550 Barbecue
Assembly Manual
199-4758-2 (G55101) Propane
199-4759-0 (G55102) Natural Gas
1 YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
If pre-assembled, leave this manual with unit for
consumer’s future reference.
For product inquiries, parts, warranty and
troubleshooting support, please call 1-877-707-5463.
Manual Revision #: 26122012 PD
TM
MC
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012 ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012

DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Do not store or use gasoline or other
ammable vapours and liquids in the
vicinity of this or any other appliance.
3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
4. Requires two people to complete the
assembly process.
5. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-877-707-5463
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com

1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy. You should have at least two people
assemble the barbecue together.
Notes: Do not fully tighten all the nuts during
this initial stage.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
1/4” 13mm Screw
X 20
#8X3/8” Self Tapping Screw
X 14
Wheel Spacer
X 2
Control Knob
X 1
NO.10-24UNC Nut
X 3
NO.8-32UNC X10 Screw
X 2
¼” - 20UNC Nut
X 8
Ø7 Fiber Washer
X 8
Hitch Pin
X 1
NO.10-24UNC X18 Screw
X 3
M4 Wing Nut
X 1
Washer (Wheel)
X 1
Bezel, Control Knob
X 1
Venturi Clip, Side Burner
X 1
1 2 3
4 5 6
7
10
13
8
11
14
9
12
KEY # DESCRIPTION PART NUMBER QUANTITY
1 1/4” 13mm Screw 20120-13013-036 20
2 1/4”-20UNC Nut 31220-13000-036 8
3 #8X3/8” Self Tapping Screw 24200-42008-136 14
4 φ7 Fiber Washer G431-0018-9000 8
5 Wheel Spacer G650-0012-9091 2
6 Washer (Wheel) G650-0013-9091 1
7 Hitch Pin G306-0005-9088 1
8 Control Knob G432-0090-9031 1
9 Bezel, Control Knob G430-0027-9031 1
10 NO.10-24UNC X18 Screw 20124-10018-036 3
11 NO.10-24UNC Nut 31224-10000-036 3
12 Venturi Clip, Side Burner G405-0019-9200 1
13 M4 Wing Nut 33301-04000-032 1
14 NO.8-32UNC X10 Screw 20132-08010-250 2

2
PARTS LIST PROPANE FOR 19947582 G55101
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G551-0100-01
AB 1 Thermometer and bezel G432-000K-01
AC 2 Lid handle brackets G352-0015-01
AD 1 Top lid handle G551-0001-01
AE 2 Lid bumpers-back G303-0038-01
AF 2 Lid bumpers-front G430-00B8-01
AG 2 Screws for lid G430-0024-02
BA 1 Burner box assembly G551-0300-01
BB 5 Burner G432-B600-01
BC 1 Electrode set, main burner G501-0010-01
BD 4 Burner brace assembly G551-0006-01
BE 5 Flame tamer G432-0096-01
BF 3 Cooking grate G551-0400-01
BG 1 Warming rack G551-0005-01
CA 1 Control panel G551-0004-01
CB 1 Manifold assembly G551-5200-01
CC 1 Metal hose, Side burner G430-2403-01
CD 1 Side burner valve, LP G551-5201-01
CE 1 Regulator G311-0503-01
CF/#9 6 Bezel, control knob G430-0027-02
CG/#8 6 Control knob G432-0090-01
CH1 1 Electronic ignition assembly G409-0021-A1
CH2 1 Electronic ignition button G409-0030-01
CI 1 Grease cup hook G305-0043-01
CJ 1 Grease cup G430-0033-02
CK 1 Heat shield G551-0003-01
DA 1 Cart side panel, right G551-0900-01
DB 1 Cart side panel, left G551-0800-01
DC 2 Back brace G551-1000-01
DD 1 Upper Front panel G551-0008-01
DE 1 Lower Front panel G551-0009-01
DF 2 End caps G430-0023-01
DG 2 Wheel G401-0058-01
DH 1 Wheel axle G651-0027-01
DI 1 Match holder G401-0079-01
DJ 3 Tank exclusion G551-0011-01
DK 1 Gas Tank Support G551-0010-01
EA 1 Side shelf table, right G451-0B00-01
EB 1 Side shelf fascia, right G451-0061-01
EC 1 Side shelf table, left G551-0600-01
ED 1 Side shelf fascia, left G551-0007-01
EE 1 Side burner drip pan G651-0038-01
EF 1 Side burner G551-5500-01
EG 1 Electrode set, side burner G430-0042-02
EH 1 Side burner grate G430-0053-01
EI 1 Side burner lid G430-0018-A1
F1 1 Hardware pack G551-B001-01
F2 1 Assembly instructions G551-M001-01
F3 1 Safe use and care manual G207-M015-02

3
EXPLODED DIAGRAM PROPANE FOR 19947582 G55101
BF
BE
BA
CA
AG
AE
AF
AC
BG AB
AA
AD
CK
BC
CE
DG
DH
DA
DC
CF
EA
CI
CJ
EB
DF
DI
DD
DE
DB
BB
BD
CH2
CH1
EH
DK
DJ
EF
#9
#8
EC
EI
ED
CC
CB
EE
CD
CG
EG
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

4
PARTS LIST NATURAL GAS FOR 19947590 G55102
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G551-0100-01
AB 1 Thermometer and bezel G432-000K-01
AC 2 Lid handle brackets G352-0015-01
AD 1 Top lid handle G551-0001-01
AE 2 Lid bumpers-back G303-0038-01
AF 2 Lid bumpers-front G430-00B8-01
AG 2 Screws for lid G430-0024-02
BA 1 Burner box assembly G551-0300-01
BB 5 Burner G432-B600-01
BC 1 Electrode set, main burner G501-0010-01
BD 4 Burner brace assembly G551-0006-01
BE 5 Flame tamer G432-0096-01
BF 3 Cooking grate G551-0400-01
BG 1 Warming rack G551-0005-01
CA 1 Control Panel G551-0004-01
CB 1 Manifold assembly G551-5700-01
CC 1 Metal hose, Side burner G430-2403-01
CD 1 Side burner valve, NG G551-5702-01
CE 1 Natural gas hose G501-0099-01
CF/#9 6 Bezel, control knob G430-0027-02
CG/#8 6 Control knob G432-0090-01
CH1 1 Electronic ignition assembly G409-0021-A1
CH2 1 Electronic ignition button G409-0030-01
CI 1 Grease cup hook G305-0043-01
CJ 1 Grease cup G430-0033-02
CK 1 Heat shield G551-0003-01
DA 1 Cart side panel,right G551-0900-01
DB 1 Cart side panel,left G551-0800-01
DC 2 Back brace G551-1000-01
DD 1 Upper Front panel G551-0008-01
DE 1 Lower Front panel G551-0009-01
DF 2 End Caps G430-0023-01
DG 2 Wheel G401-0058-01
DH 1 Wheel Axle G651-0027-01
DI 1 Match holder G401-0079-01
EA 1 Side shelf table, right G451-0B00-01
EB 1 Side shelf fascia, right G451-0061-01
EC 1 Side shelf table, left G551-0600-01
ED 1 Side shelf fascia, left G551-0007-01
EE 1 Side burner drip pan G651-0038-01
EF 1 Side burner G551-5500-01
EG 1 Electrode set, side burner G430-0042-02
EH 1 Side burner grate G430-0053-01
EI 1 Side burner lid G430-0018-A1
F1 1 Hardware pack G551-B001-01
F2 1 Assembly instructions G551-M001-01
F3 1 Safe use and care manual G207-M015-02

5
EXPLODED DIAGRAM NATURAL GAS FOR 19947590 G55102
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL
BF
BE
BA
CA
AG
AE
AF
AC
BG AB
AA
AD
BC
DG
DH
DA
DC
EA
EB
DF
DI
DD
DE
DB
BB
BD
CH2
CH1
EH
CE
EF
EC
ED
CC
CB
EE
CD
CI
CJ
EI
CK
CF
#9
#8
CG
EG

6
Assemble the Upper Front Panel (DD) and Lower
Front Panel (DE) to the the left and right cart
side panels (DB and DA) as shown.
1
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
YOU WILL NEED:
1
3
X 8
X 8
Back View
Assemble the two back braces (DC) to the left
and right cart side panels (DB and DA) as shown.
2
DA DB
DA
DB
DD
DE
A
DC

7
Note: Turn Cart assembly upside down.
a. Place wheel (DG) and wheel spacer (#5) onto
the wheel axle (DH). “Cone” side of wheel
should be against cart side panel. Figure B
b. Insert wheel axle assembly (DH) through wheel
axle hole in the front and rear of the left cart
side panel (DB), as shown.
c. To complete wheel assembly position the
wheel spacer (#5), wheel (DG), wheel washer
(#6) and hitch pin (#7), onto wheel axle (DH)
as shown.
d. Insert end caps (DF) into right cart side panel
(DA).
3
4
ASSEMBLY INSTRUCTIONS
876
YOU WILL NEED:
5
X 2
7
X 1
6
X 1
DG
5
56
7
DG
DH
B
A
DE
DB
PROPANE MODEL ONLY.
Assemble the three tank exclusion wires (DJ) to
the lower back brace (DC) and the front panel
(DD and DE) as shown.
Back View
Close up - front view
Close up - back view
DE
DD
DJ
DJ
DJ
YOU WILL NEED:
10 11
X 3 X 3
DC

8
Note: TWO PEOPLE required for this step.
Ensure that the regulator hose (CC) (Propane
models only) is hanging outside of cart.
a. Position the lid and burner box assembly
(A & B), onto the cart assembly (C).
b. Assemble the burner box assembly (BA) to the
cart assembly (C) as shown in gure B.
YOU WILL NEED:
ASSEMBLY INSTRUCTIONS
1
X 4
A B
+
C
A
B
5
6
BA
DB
PROPANE MODEL ONLY.
Assemble the gas tank support (DK) to left cart
side panel (DB).
Back View
Close up
DK
DA
DB
DB
DK