MasterChef S550 User manual

S550 Barbecue
Assembly Manual
199-4758-2 (G55101) Propane
199-4759-0 (G55102) Natural Gas
1 YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
If pre-assembled, leave this manual with unit for
consumer’s future reference.
For product inquiries, parts, warranty and
troubleshooting support, please call 1-877-707-5463.
Manual Revision #: 26122012 PD
TM
MC
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012 ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012

DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Do not store or use gasoline or other
ammable vapours and liquids in the
vicinity of this or any other appliance.
3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
4. Requires two people to complete the
assembly process.
5. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-877-707-5463
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com

1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy. You should have at least two people
assemble the barbecue together.
Notes: Do not fully tighten all the nuts during
this initial stage.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
1/4” 13mm Screw
X 20
#8X3/8” Self Tapping Screw
X 14
Wheel Spacer
X 2
Control Knob
X 1
NO.10-24UNC Nut
X 3
NO.8-32UNC X10 Screw
X 2
¼” - 20UNC Nut
X 8
Ø7 Fiber Washer
X 8
Hitch Pin
X 1
NO.10-24UNC X18 Screw
X 3
M4 Wing Nut
X 1
Washer (Wheel)
X 1
Bezel, Control Knob
X 1
Venturi Clip, Side Burner
X 1
1 2 3
4 5 6
7
10
13
8
11
14
9
12
KEY # DESCRIPTION PART NUMBER QUANTITY
1 1/4” 13mm Screw 20120-13013-036 20
2 1/4”-20UNC Nut 31220-13000-036 8
3 #8X3/8” Self Tapping Screw 24200-42008-136 14
4 φ7 Fiber Washer G431-0018-9000 8
5 Wheel Spacer G650-0012-9091 2
6 Washer (Wheel) G650-0013-9091 1
7 Hitch Pin G306-0005-9088 1
8 Control Knob G432-0090-9031 1
9 Bezel, Control Knob G430-0027-9031 1
10 NO.10-24UNC X18 Screw 20124-10018-036 3
11 NO.10-24UNC Nut 31224-10000-036 3
12 Venturi Clip, Side Burner G405-0019-9200 1
13 M4 Wing Nut 33301-04000-032 1
14 NO.8-32UNC X10 Screw 20132-08010-250 2

2
PARTS LIST PROPANE FOR 19947582 G55101
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G551-0100-01
AB 1 Thermometer and bezel G432-000K-01
AC 2 Lid handle brackets G352-0015-01
AD 1 Top lid handle G551-0001-01
AE 2 Lid bumpers-back G303-0038-01
AF 2 Lid bumpers-front G430-00B8-01
AG 2 Screws for lid G430-0024-02
BA 1 Burner box assembly G551-0300-01
BB 5 Burner G432-B600-01
BC 1 Electrode set, main burner G501-0010-01
BD 4 Burner brace assembly G551-0006-01
BE 5 Flame tamer G432-0096-01
BF 3 Cooking grate G551-0400-01
BG 1 Warming rack G551-0005-01
CA 1 Control panel G551-0004-01
CB 1 Manifold assembly G551-5200-01
CC 1 Metal hose, Side burner G430-2403-01
CD 1 Side burner valve, LP G551-5201-01
CE 1 Regulator G311-0503-01
CF/#9 6 Bezel, control knob G430-0027-02
CG/#8 6 Control knob G432-0090-01
CH1 1 Electronic ignition assembly G409-0021-A1
CH2 1 Electronic ignition button G409-0030-01
CI 1 Grease cup hook G305-0043-01
CJ 1 Grease cup G430-0033-02
CK 1 Heat shield G551-0003-01
DA 1 Cart side panel, right G551-0900-01
DB 1 Cart side panel, left G551-0800-01
DC 2 Back brace G551-1000-01
DD 1 Upper Front panel G551-0008-01
DE 1 Lower Front panel G551-0009-01
DF 2 End caps G430-0023-01
DG 2 Wheel G401-0058-01
DH 1 Wheel axle G651-0027-01
DI 1 Match holder G401-0079-01
DJ 3 Tank exclusion G551-0011-01
DK 1 Gas Tank Support G551-0010-01
EA 1 Side shelf table, right G451-0B00-01
EB 1 Side shelf fascia, right G451-0061-01
EC 1 Side shelf table, left G551-0600-01
ED 1 Side shelf fascia, left G551-0007-01
EE 1 Side burner drip pan G651-0038-01
EF 1 Side burner G551-5500-01
EG 1 Electrode set, side burner G430-0042-02
EH 1 Side burner grate G430-0053-01
EI 1 Side burner lid G430-0018-A1
F1 1 Hardware pack G551-B001-01
F2 1 Assembly instructions G551-M001-01
F3 1 Safe use and care manual G207-M015-02

3
EXPLODED DIAGRAM PROPANE FOR 19947582 G55101
BF
BE
BA
CA
AG
AE
AF
AC
BG AB
AA
AD
CK
BC
CE
DG
DH
DA
DC
CF
EA
CI
CJ
EB
DF
DI
DD
DE
DB
BB
BD
CH2
CH1
EH
DK
DJ
EF
#9
#8
EC
EI
ED
CC
CB
EE
CD
CG
EG
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

4
PARTS LIST NATURAL GAS FOR 19947590 G55102
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G551-0100-01
AB 1 Thermometer and bezel G432-000K-01
AC 2 Lid handle brackets G352-0015-01
AD 1 Top lid handle G551-0001-01
AE 2 Lid bumpers-back G303-0038-01
AF 2 Lid bumpers-front G430-00B8-01
AG 2 Screws for lid G430-0024-02
BA 1 Burner box assembly G551-0300-01
BB 5 Burner G432-B600-01
BC 1 Electrode set, main burner G501-0010-01
BD 4 Burner brace assembly G551-0006-01
BE 5 Flame tamer G432-0096-01
BF 3 Cooking grate G551-0400-01
BG 1 Warming rack G551-0005-01
CA 1 Control Panel G551-0004-01
CB 1 Manifold assembly G551-5700-01
CC 1 Metal hose, Side burner G430-2403-01
CD 1 Side burner valve, NG G551-5702-01
CE 1 Natural gas hose G501-0099-01
CF/#9 6 Bezel, control knob G430-0027-02
CG/#8 6 Control knob G432-0090-01
CH1 1 Electronic ignition assembly G409-0021-A1
CH2 1 Electronic ignition button G409-0030-01
CI 1 Grease cup hook G305-0043-01
CJ 1 Grease cup G430-0033-02
CK 1 Heat shield G551-0003-01
DA 1 Cart side panel,right G551-0900-01
DB 1 Cart side panel,left G551-0800-01
DC 2 Back brace G551-1000-01
DD 1 Upper Front panel G551-0008-01
DE 1 Lower Front panel G551-0009-01
DF 2 End Caps G430-0023-01
DG 2 Wheel G401-0058-01
DH 1 Wheel Axle G651-0027-01
DI 1 Match holder G401-0079-01
EA 1 Side shelf table, right G451-0B00-01
EB 1 Side shelf fascia, right G451-0061-01
EC 1 Side shelf table, left G551-0600-01
ED 1 Side shelf fascia, left G551-0007-01
EE 1 Side burner drip pan G651-0038-01
EF 1 Side burner G551-5500-01
EG 1 Electrode set, side burner G430-0042-02
EH 1 Side burner grate G430-0053-01
EI 1 Side burner lid G430-0018-A1
F1 1 Hardware pack G551-B001-01
F2 1 Assembly instructions G551-M001-01
F3 1 Safe use and care manual G207-M015-02

5
EXPLODED DIAGRAM NATURAL GAS FOR 19947590 G55102
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL
BF
BE
BA
CA
AG
AE
AF
AC
BG AB
AA
AD
BC
DG
DH
DA
DC
EA
EB
DF
DI
DD
DE
DB
BB
BD
CH2
CH1
EH
CE
EF
EC
ED
CC
CB
EE
CD
CI
CJ
EI
CK
CF
#9
#8
CG
EG

6
Assemble the Upper Front Panel (DD) and Lower
Front Panel (DE) to the the left and right cart
side panels (DB and DA) as shown.
1
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
YOU WILL NEED:
1
3
X 8
X 8
Back View
Assemble the two back braces (DC) to the left
and right cart side panels (DB and DA) as shown.
2
DA DB
DA
DB
DD
DE
A
DC

7
Note: Turn Cart assembly upside down.
a. Place wheel (DG) and wheel spacer (#5) onto
the wheel axle (DH). “Cone” side of wheel
should be against cart side panel. Figure B
b. Insert wheel axle assembly (DH) through wheel
axle hole in the front and rear of the left cart
side panel (DB), as shown.
c. To complete wheel assembly position the
wheel spacer (#5), wheel (DG), wheel washer
(#6) and hitch pin (#7), onto wheel axle (DH)
as shown.
d. Insert end caps (DF) into right cart side panel
(DA).
3
4
ASSEMBLY INSTRUCTIONS
876
YOU WILL NEED:
5
X 2
7
X 1
6
X 1
DG
5
56
7
DG
DH
B
A
DE
DB
PROPANE MODEL ONLY.
Assemble the three tank exclusion wires (DJ) to
the lower back brace (DC) and the front panel
(DD and DE) as shown.
Back View
Close up - front view
Close up - back view
DE
DD
DJ
DJ
DJ
YOU WILL NEED:
10 11
X 3 X 3
DC

8
Note: TWO PEOPLE required for this step.
Ensure that the regulator hose (CC) (Propane
models only) is hanging outside of cart.
a. Position the lid and burner box assembly
(A & B), onto the cart assembly (C).
b. Assemble the burner box assembly (BA) to the
cart assembly (C) as shown in gure B.
YOU WILL NEED:
ASSEMBLY INSTRUCTIONS
1
X 4
A B
+
C
A
B
5
6
BA
DB
PROPANE MODEL ONLY.
Assemble the gas tank support (DK) to left cart
side panel (DB).
Back View
Close up
DK
DA
DB
DB
DK

9
ASSEMBLY INSTRUCTIONS
7RIGHT SIDE SHELF ASSEMBLY
a. Insert the right side shelf assembly (EA and EB)
into the support brackets located on the right
side of the burner box assembly (BA).
b. Ax the right side shelf table (EA) to the
burner box assembly (BA) as shown in
gure B and C.
c. Ax the right side shelf fascia (EB) to the
control panel (CA).
Securely tighten all hardware.
YOU WILL NEED:
YOU WILL NEED:
YOU WILL NEED:
3
X 3
EA
BA
CA
EB
D
Front, right side view
Back View
View, under right side shelf
View, under right side shelf
EA
EB
BA
A
BA
B
A1
EA
EB
BA
C
B2
B2
14
X 4 X 4
A1
2
X 4
B2
A1

10
ASSEMBLY INSTRUCTIONS
8LEFT SIDE SHELF ASSEMBLY
a. Insert the left side shelf assembly (EC and ED)
into the support brackets located on the right
side of the burner box assembly (BA).
b. Ax the left side shelf table (EC) to the burner
box assembly (BA) as shown in gure B and C.
c. Ax the left side shelf fascia (ED) to the
control panel (CA).
Securely tighten all hardware.
YOU WILL NEED:
3
X 3
YOU WILL NEED:
YOU WILL NEED:
1
2
4
X 4
X 4
X 4
BA
C
B
D
A
BA
EC
EC
BA
ED
BA
View, under left side shelf
Back view
Front, left side view
View, under left side shelf
CA
EC
ED
ED
A1
A1
B2
B2
A1
B2

11
9a. Assemble the control knob bezel (#9) to the
left side shelf fascia (ED) and the side burner
valve (CD) as shown in gures A and B.
b. Position the Side Burner (EF) through the
opening in the Left Side Burner Drip Pan (EE).
c. Make sure that the Side Burner (EF) engages
the Side Burner Valve (CD) as shown in gure D.
ASSEMBLY INSTRUCTIONS
C
B
D
A
View, under left side shelf
Front view
Left side view
View, under left side shelf
EF
EE
CD
ED
ED
ED
EF
EC
9
976
YOU WILL NEED:
9
X 1
14
X 2
CD

12
ASSEMBLY INSTRUCTIONS
9
e. Use the side burner Venturi clip (#12) to
connect the side burner (EF) to the side burner
valve (CD) as shown in gure F.
f. Assemble the side burner electrode wire (EG)
to the underside of the side burner electrode
(EF) as shown in gure G.
EF
EF
EF
EG
EE
CD
YOU WILL NEED:
YOU WILL NEED:
13
12
X 1
X 1
E
F
G
View, under left side shelf
View, under left side shelf
View, under left side shelf
d. Assemble the side burner (EF) to the side
burner drip pan (EE) as shown in gure E.
13
12

13
ASSEMBLY INSTRUCTIONS
a. Position the side burner cooking grate (EH)
onto the side burner drip pan (EE).
b. Assemble the side burner control knob (#8) to
the side burner valve (CD).
10
EH
EE
A
B
YOU WILL NEED:
8
Place the ame tamer (BE) into the burner box
assembly (BA).
A
BA
BE
Close up, front
Close up, back
BE
BE
B
C
11
X 1
8
CD

14
ASSEMBLY INSTRUCTIONS
13
BG
Stationary Wire
Pivot Legs
To assemble the warming rack (BG), insert the
stationary wire into the holes on the sides of the
lid. Insert warming rack pivot legs into the holes
on the inside of the burner box assembly, as
shown.
12 Place the cooking grates (BF) into the burner box
assembly (BA).
BF

15
ASSEMBLY INSTRUCTIONS
14 PROPANE MODEL SHOWN
Hang the grease cup hook (CI) from the bottom
of the burner box (BA), and place grease cup (CJ)
into position.
CAUTION
Failure to assemble grease cup hook and grease
cup will cause hot grease to drip from the
bottom of the BBQ burner box, with the risk of
re, property damage, or personal injury.
CI
BA
CJ
Back view
Close up
CI
CJ
PROPANE MODELS ONLY
FOR NATURAL GAS MODEL,
FOLLOW STEP 16
Position the 20lb propane tank into the notches
located on the bottom of the left cart side panel
(DB). Position the gas tank support (DK) onto the
tank collar. Attach the regulator coupling nut
(CE) to the propane tank valve.
ATTENTION
LP Cylinder is sold separately.
Use only LP tanks that are equipped with an
OPD (Overll protection device).
ATTENTION
For your safety, do not attempt to light this
BBQ until you have reviewed pages 4-8 of the
Master Chef® Safety & Care Manual.
All safety and leak tests must be performed by
the end user, prior to lighting this BBQ.
A
15
DK
CE

16
ASSEMBLY INSTRUCTIONS
17 Electronic ignition battery not included.
Unscrew the electronic ignition button (CH2) and
insert one AA battery into the electronic ignition
battery compartment (CH1), with the positive
end facing outward.
CH1
CH2
+
-
16 NATURAL GAS MODELS ONLY
Attach the natural gas hose (CE) to the side
burner valve (CD) as shown.
ATTENTION
In order to complete installation of your natural
gas BBQ a 1/2” or 3/8” adapter may be required
to connect your BBQ’s natural gas hose to your
home gas supply. Contact your natural gas
supplier to purchase the necessary part.
ATTENTION
For your safety, do not attempt to light this BBQ
until you have reviewed pages 4-8 of the Master
Chef® Safety & Care manual.
All safety and leak tests must be performed by
the end user, prior to lighting this BBQ
CD
Left side view
CE

Visit www.masterchefbbqs.com
to complete product registration
Master Chef® Customer Service
1-877-707-5463
Visit www.masterchefbbqs.com
TM
MC
Trileaf Distributions Trifeuil
Toronto, Ontario M4S2B8