MasterChef S420 User manual

TM
MC
S420 Barbecue
Assembly Manual
85-3062-2 (G45123) Propane
85-3063-0 (G45124) Natural Gas
1 YEAR LIMITED WARRANTY
Manual Revision #: 12022013 PD
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012 ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.

DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
WARNING
1. Do not store or use gasoline or other
ammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL AND
PAINTED STEEL PARTS CAN BECOME
VERY HOT.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-855-453-2150
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com

1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy. You should have at least two people
assemble the barbecue together.
Notes: Do not fully tighten all the nuts during
this initial stage.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
¼” x 13mm Screw
X 20
Hitch Pin
X 1
#8X3/8” Self Tapping Screw
X 12
Ø7 Fiber Washer
X 8
¼” - 20UNC Nut
X 8
Wheel Spacer
X 2
1 2 3
4 5 6
7
Washer (Wheel)
X 1
KEY # DESCRIPTION PART NUMBER QUANTITY
1 1/4” x 13mm Screw 20120-13013-036 20
2 1/4”-20UNC Nut 31220-13000-036 8
3 #8X3/8” Self Tapping Screw 24200-42008-136 12
4 φ7 Fiber Washer G431-0018-9000 8
5 Wheel Spacer G305-0024-9088 2
6 Hitch Pin G306-0005-9088 1
7 Washer (Wheel) 40300-08000-036 1

2
PARTS LIST PROPANE FOR 8530622 G45123
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top Lid Assembly G451-0E00-01
AB 1 Thermometer and bezel G432-000K-01
AC 1 Top Lid Handle G451-0063-01
AD 2 Lid Bumbers-Back G303-0038-01
AE 2 Lid Bumbers-Front G430-00B8-01
AF 2 Screws For Lid G430-0024-01
BA 1 Burner Box Assembly G451-0H00-01
BB 3 Burner G432-B600-01
BC 1 Electrode Set,Main Burners G501-0010-01
BD 2 Burner Brace Assembly G432-0078-01
BE 3 Flame Tamers G430-0005-01
BF 3 Cooking Grates G451-1200-01
BG 1 Warming Rack G430-0003-01
CA 1 Control Panel G451-0064-01
CB 1 Manifold Assembly G451-P200-01
CC 1 Regulator G511-0031-01
CD 3 Bezel, control knob G430-0027-02
CE 3 Control Knob G432-0090-01
CF1 1 Electronic Ignition Assembly G409-0021-A1
CF2 1 Electronic Ignition Button G409-0030-01
CG 1 Grease Cup Hook G305-0043-01
CH 1 Grease Cup G430-0033-02
CI 1 Heat Shield G451-6201-01
DA 1 Cart Side Panel,Right G451-0D00-01
DB 1 Cart Side Panel,Left G451-0C00-01
DC 2 Back Brace G459-1100-01
DD 1 Front Panel G451-0005-02
DE 2 End Caps G431-0004-01
DF 1 Match Holder G401-0079-01
DG 2 Wheel G210-0018-02
DH 1 Wheel Axle G430-0007-01
DI 1 Tank exclusion G430-5402-01
DJ 1 Gas Tank Support G307-0016-01
EA 1 Side Shelf Table(right) G451-0B00-01
EB 1 Side Shelf Fascia(right) G451-0061-01
EC 1 Side Shelf Table(left) G451-0A00-01
ED 1 Side Shelf Fascia(left) G451-0060-01
F1 1 Hardware Pack G451-B023-01
F2 1 Assembly Instructions G451-M023-01
F3 1 Safe Use and Care Manual G451-M018-02

3
EXPLODED DIAGRAM PROPANE FOR 8530622 G45123
AB
CI
AA
AC
EA
EB
CD
DA
CG
CH
DE
DD
DB
DF
EC
ED
CB
CC
DG
DH
BG
BC
AE
AD
DC
CD
CA
BA
BE
BF
DI
DJ
CE
AF
BD
BB
CF1 CF2
CE
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

4
PARTS LIST NATURAL GAS FOR 8530630 G45124
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top Lid Assembly G451-0E00-01
AB 1 Thermometer and bezel G432-000K-01
AC 1 Top Lid Handle G451-0063-01
AD 2 Lid Bumbers-Back G303-0038-01
AE 2 Lid Bumbers-Front G430-00B8-01
AF 2 Screws For Lid G430-0024-01
BA 1 Burner Box Assembly G451-0H00-01
BB 3 Burner G432-B600-01
BC 1 Electrode Set,Main Burners G501-0010-01
BD 2 Burner Brace Assembly G432-0078-01
BE 3 Flame Tamers G430-0005-01
BF 3 Cooking Grates G451-1200-01
BG 1 Warming Rack G430-0003-01
CA 1 Control Panel G451-0064-01
CB 1 Manifold Assembly G451-P700-01
CC 1 Natural Gas Hose G501-0099-01
CD 3 Bezel, control knob G430-0027-02
CE 3 Control Knob G432-0090-01
CF1 1 Electronic Ignition Assembly G409-0021-A1
CF2 1 Electronic Ignition Button G409-0030-01
CG 1 Grease Cup Hook G305-0043-01
CH 1 Grease Cup G430-0033-02
CI 1 Heat Shield G451-6201-01
DA 1 Cart Side Panel,Right G451-0D00-01
DB 1 Cart Side Panel,Left G451-0C00-01
DC 2 Back Brace G459-1100-01
DD 1 Front Panel G451-0005-02
DE 2 End Caps G431-0004-01
DF 1 Match Holder G401-0079-01
DG 2 Wheel G210-0018-02
DH 1 Wheel Axle G430-0007-01
EA 1 Side Shelf Table(right) G451-0B00-01
EB 1 Side Shelf Fascia(right) G451-0061-01
EC 1 Side Shelf Table(left) G451-0A00-01
ED 1 Side Shelf Fascia(left) G451-0060-01
F1 1 Hardware Pack G451-B023-01
F2 1 Assembly Instructions G451-M023-01
F3 1 Safe Use and Care Manual G451-M018-02

5
AB
CI
AA
AC
EA
EB
CD
DA
CG
CH
DE
DD
DB
EC
CC
ED
CB
DG
DH
BG
BC
AE
AD
DC
CD
CA
BA
BE
BF
CE
AF
BD
BB
CF1 CF2
CE
DF
EXPLODED DIAGRAM NATURAL GAS FOR 8530630 G45124
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

6
PROPANE MODELS ONLY: NATURAL
GAS MODELS WILL NOT INCLUDE
THE TANK EXCLUSION (DI)
Note: You will need two people for this step.
Assemble the tank exclusion (DI) to the left and
right cart side panels (DA, DB), as shown.
Note: The left cart side panel (DB) will
have large holes on the end of the legs for
assembling the wheel axle (DH).
Note: the tank exclusion should sit in the lower
hole on the left and right side panel.
Note: Turn Cart assembly over. Front panel
should be facing upward.
Assemble the Front Panel (DD) to the Left and
Right Cart Side Panels (DA and DB), as shown.
1
2
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
3
X 6
DB DA
DI
DI
DA
DB
DD
DA
DI
Front View
Close up
Front side down

7
Note: Turn Cart assembly upside down.
a. Place wheel (DG) and wheel spacer (#5) onto
wheel axle (DH). “Cone” side of wheel should
be against cart side panel, as shown in gure B.
b. Insert wheel axle assembly (DH) through
wheel axle hole in the front and rear, of the left
cart side panel (DB), as shown.
c. To complete wheel assembly, position the
wheel spacer (#5), wheel (DG), wheel washer
(#7) and hitch pin (#6), onto wheel axle (DH),
as shown.
d. Insert end caps (DE) into right cart side panel
(DA).
Assemble the two Back Braces (DC) to the Left
and Right Cart Side Panels (DA and DB),
as shown.
3
4
ASSEMBLY INSTRUCTIONS
876
YOU WILL NEED:
5
X 2
6
X 1
7
X 1
YOU WILL NEED:
1
X 8
DG
DG
DE
DH
Close upClose up
Back view
5
5
6
7
A
DB
DC
DC
DA
C
B
56
7

8
5
Note: TWO PEOPLE required for this step.
Ensure that the regulator hose (CC) (Propane
models only) is hanging outside of cart.
Position the lid and burner box assembly (A&B),
onto the cart assembly (C), and assemble.
ASSEMBLY INSTRUCTIONS
DB
DB
DJ
Close up
PROPANE MODELS ONLY
Assemble the Gas Tank Support (DJ) to the Left
Cart Side Panel (DB).
A
B
DJ
A B
+
C
A
B
BA
DB
6
YOU WILL NEED:
1
X 4
CC

9
ASSEMBLY INSTRUCTIONS
7RIGHT SIDE SHELF ASSEMBLY
a. Insert the right side shelf assembly (EA and EB)
into the two support brackets located on the
right side of the burner box assembly (BA).
b. Ax the right side shelf table (EA) to the
burner box assembly (BA). (Figure B and C)
c. Ax the right side shelf fascia (EB) to the
control panel (CA).
Securely tighten all hardware.
YOU WILL NEED:
YOU WILL NEED:
1
2
4
X 4
X 4
X 4
YOU WILL NEED:
3
X 3
EA
EB
EB
EA
Right side view
View, under right side shelf
Front, right side view
Back view
A1
B2
BA
BA
CA
B2 B2
EA
EB
A
C
D
A1
A1
BA
B

10
ASSEMBLY INSTRUCTIONS
8LEFT SIDE SHELF ASSEMBLY
a. Insert the left side shelf assembly (EC and ED)
into the two support brackets located on the
left side of the burner box assembly (BA).
b. Ax the left side shelf table (EC) to the burner
box assembly (BA).
c. Ax the left side shelf fascia (ED) to the
control panel (CA).
Securely tighten all hardware.
YOU WILL NEED:
3
X 3
YOU WILL NEED:
YOU WILL NEED:
1
2
4
X 4
X 4
X 4
EC
ED
BA
EC
ED
BA
Front, left side view
View, under left side shelf
View, under left side shelf
Back view
A1
B2
BA
A1
A1
B2
B2
EC
ED
A
C
B
DCA

11
Place the ame tamers (BE) into the burner box
(BA).
ASSEMBLY INSTRUCTIONS
9
10
BE
Close up, front
Close up, back
BE
BE
B
C
A
Place the cooking grates (BF) into the burner box
(BA).
BF

12
ASSEMBLY INSTRUCTIONS
11
12
To assemble the warming rack (BG), insert the
stationary wire into the holes on the sides of the
lid. Insert warming rack pivot legs into the holes
on the inside of the burner box assembly (BA), as
shown.
BG
Stationary Wire
Pivot Legs
Hang the grease cup hook (CG) from the bottom
of the burner box (BA), and place grease cup (CH)
into position.
PROPANE MODEL SHOWN
CAUTION
Failure to assemble grease cup hook and grease
cup will cause hot grease to drip from the
bottom of the BBQ burner box, with the risk of
re, property damage, or personal injury.
CG
CH
Back view
Close up
CG
CH

13
ASSEMBLY INSTRUCTIONS
13
CAUTION
Cylinder valve must face to the front of cart
once the tank is attached.
Failure to install cylinder correctly may allow
gas hose to be damaged in operation, resulting
in re.
PROPANE MODEL ONLY
FOR NATURAL GAS MODEL,
FOLLOW STEP 14.
Position the 20lb propane tank into the notches
located on the bottom of the left cart side panel
(DB). Position the gas tank support (DJ) onto the
tank collar. Attach the regulator coupling nut
(CC) to the propane tank valve.
WARNING
Always keep LP cylinder in upright position
during use, transport and storage.
ATTENTION
LP Cylinder is sold separately. Use only LP
tanks that are equipped with an OPD (Overll
protection device). Fill and Leak check before
attaching to the BBQ hose and regulator. See
Safe Use and Care Manual, leak test procedure
for more information
Left side view
CC

14
ASSEMBLY INSTRUCTIONS
15 Electronic ignition battery not included.
Unscrew the electronic ignition button (CF2) and
insert one AA battery into the electronic ignition
battery compartment (CF1), with the positive
end facing outward.
CF1
CF2
+
-
14 NATURAL GAS MODELS ONLY
Attach the natural gas hose (CC) to the manifold
(CB), as shown.
ATTENTION
In order to complete installation of your natural
gas BBQ a 1/2” or 3/8” adapter may be required
to connect your BBQ’s natural gas hose to your
home gas supply. Contact your natural gas
supplier to purchase the necessary part.
CC
Left side view
CB

Visit www.masterchefbbqs.com
to complete product registration
Master Chef® Customer Service
1-855-453-2150
TM
MC
Trileaf Distributions Trifeuil
Toronto, Ontario M4S2B8