MasterChef S380 User manual

S380 Barbecue
Assembly Manual
199-9558-8 (G31216) Propane
1 YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
If pre-assembled, leave this manual with unit for
consumer’s future reference.
For product inquiries, parts, warranty and
troubleshooting support, please call 1-855-453-2150.
Manual Revision #: 11212013 PD
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012 ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012

DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
WARNING
1. Do not store or use gasoline or other
ammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL AND
PAINTED STEEL PARTS CAN BECOME
VERY HOT.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-855-453-2150
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com
HEAVY ARTICLE NEEDS 2 TO LIFT

1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
For correct hardware assembly, always position
the lock washer between the screw and the at
washer.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
Hitch Pin
X 1
Washer (Wheel)
X 3
1
5
2 3
4
KEY # DESCRIPTION PART NUMBER QUANTITY
1 NO.10-24UNCx13 Screw G312-1702-9091 12
2 1/4”-20UNCx13 Screw 20120-13013-036 4
3 #8x3/8” Self Tapping Screw 24200-42008-136 3
4 Washer (Wheel) G312-0014-9088 3
5 Hitch Pin G306-0005-9088 1
NO.10-24UNCx13 Screw
X 12
¼”-20UNCx13 Screw
X 4
#8x⁄” Self Tapping Screw
X 3
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are recommended
to complete assembly.
Lock Washer
Flat Washer
Screw

2
PARTS LIST PROPANE FOR 19995588 G31216
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G312-9000-01
AB 2 Lid handle brackets G352-0015-01
AC 1 Top lid handle G451-0063-01
AD 2 Lid bumpers-back G303-0038-01
AE 2 Lid bumpers-front G430-00B8-01
AF 2 Screws for lid G430-0024-01
BA 1 Burner box assembly G312-9200-01
BB 1 Side Heat shield G312-2201-01
BC 3 Burner G312-0D00-01
BD 1 Electrode G311-0005-01
BE 2 Carryover assembly G312-0012-01
BF 3 Flame tamer G312-0205-01
BG 2 Cooking grate G312-2102-01
BH 1 Warming rack G312-0010-01
CA 1 Control panel G312-0006-01
CB 1 Manifold assembly G312-9800-01
CC 1 Regulator G511-0031-01
CD 3 Control knob G432-0090-01
CE 1 Ignitor G206-0701-01
CF 1 Grease cup hook G305-0043-01
CG 1 Grease cup G307-0025-01
CH 1 Heat shield (tank) G312-0408-01
DA 1 Lower cart frame, right G312-0F00-01
DB 1 Upper cart frame, right G312-0H00-01
DC 1 Lower cart frame, left G312-0E00-01
DD 1 Upper cart frame, left G312-0G00-01
DE 2 Upper cart brace G312-AF00-01
DF 1 Upper back brace G312-0406-01
DG 1 Lower back brace G312-0407-01
DH 1 Upper front panel G312-0007-01
DI 1 Lower front panel G312-0008-01
DJ 2 End caps G312-0013-01
DK 2 Wheel G211-0016-01
DL 1 Wheel axle G430-0007-01
DM 1 Match holder G401-0079-01
DN 3 Tank exclusion G312-9601-01
EA 2 Side shelf table G312-9100-01
F1 1 Hardware pack G312-B016-01
F2 1 Assembly instructions G312-M016-01
F3 1 Safe use and care manual G451-M018-02

3
EXPLODED DIAGRAM PROPANE FOR 19995588 G31216
BH
AA
AB
CC
DK
DL
DJ
CG
AC
CB
CH
DN
DM
EA
DC
DH
DG
DF
DI
CF
BE
BD
BC
EA
BA
BB
BG
BF
AD
AE
AF
DD
DB
CE
CA
DE
DA
CD
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

4
a. Assemble hardware half way into the lower
left and right cart frames (DC and DA).
Do not tighten.
1
ASSEMBLY INSTRUCTIONS
Close Up
YOU WILL NEED:
1
X 8
A
DA
DC

5
b. Position the upper front panel (DH) and lower
front panel (DI) onto the screws attached to
the left and right lower cart frames (DC and
DA) as shown in gure B & C.
c. Tighten screws.
ASSEMBLY INSTRUCTIONS
Close Up
DA
DA
DH
DH
DI
B
Close Up
DA
DH
DI
C
1
DA
DH

6
ASSEMBLY INSTRUCTIONS
2
b. Position the upper back brace (DF) and
lower back brace (DG) onto the screws you
assembled in 2A.
c. Tighten screws.
Close Up
B
DF
DG
Close Up
a. To assemble the upper and lower back brace
(DF and DG) to the left and right cart frames
(DA and DC) rst partially assemble screws
half way into the back of the parts (DA & DC)
as shown in gure A. Do not tighten.
A
DC
DA YOU WILL NEED:
1
X 4
Close Up

7
ASSEMBLY INSTRUCTIONS
Insert end caps (DJ) into the lower cart frame,
right (DA).
Back view
Back view
A
Close Up
DJ
DJ
DA
DJ
DA
3
B
DJ
DJ
DA

8
ASSEMBLY INSTRUCTIONS
4
b. With the cart assembly in the upside down
position, rmly push the wheel assembly (DL
and DK) into the opening at the bottom of the
left lower cart frame (DC). Make sure that the
inside wheel spacers are positioned on the
outside of the left cart legs.
B
A
a. Place one wheel (DK) on the wheel axel (DL)
followed by 2 wheel washers (#4). Complete
assembly by adding the second wheel (DK), a
third wheel washer (#4), and secure with the
hitch pin (#5).
DK
DL
DL
44
DK
DK
4
4
4
5
YOU WILL NEED:
4 5
X 3 X 1
DC
D
5
Close Up, correct
assembly
Close Up, correct
assembly, back view
C
4
DK
44
5
Close Up