MasterCraft 054-1259-2 User manual

INSTRUCTION MANUAL
12V max* LITHIUM-ION
BATTERY PACK
054-1259-2

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If any parts are missing
or damaged, or if you
have any questions,
please call our toll-free
helpline at 1-800-689-
9928.
Read and understand this
instruction manual thoroughly
before using the product.
It contains important
information for your safety
as well as operating and
maintenance advice.
Keep this instruction manual
for future use. Should this
product be passed on to a
third party, then this instruction
manual must be included.
TABLE OF CONTENTS
TECHNICAL SPECIFICATIONS 3
SAFETY GUIDELINES 4–8
DESCRIPTION 9
OPERATING INSTRUCTIONS 10–11
MAINTENANCE 12–13
TROUBLESHOOTING 14
PARTS LIST 15
WARRANTY 16–18
12V max* LITHIUM-ION BATTERY PACK - 054-1259-2

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TECHNICAL SPECIFICATIONS
CHARGER INPUT 120 V 60 Hz AC only
BATTERY TYPE Lithium-Ion
BATTERY VOLTAGE 12V max* DC
BATTERY WEIGHT 7 oz
(0.2 kg)
OPTIMUM CHARGING
TEMPERATURE 0–40°C
(32–104°F)
*Maximum battery voltage without workload; with workload
nominal voltage is 10.8V.
SAFETY GUIDELINES
WARNING!
Safety symbols in this Instruction Manual are used to flag
possible dangers. The safety symbols and their explanations
require your full understanding. The safety warnings do
not, by themselves, eliminate any danger, nor are they
substitutes for proper accident prevention measures.
WARNING!
This Safety Alert Symbol indicates caution, warning, or
danger. Failure to obey a safety warning can result in serious
injury to yourself or others. To reduce the risk of injury, fire,
or electric shock, always follow the safety precautions.
Know your tool
To operate this tool, carefully read this Instruction Manual and
all labels affixed to the battery pack before using. Keep this
Instruction Manual available for future reference.
Important
This tool should only be serviced by a qualified service technician.
For more information, call the Toll-free Helpline, at 1-800-689-9928.
Read all instructions thoroughly
Save these instructions
General power tool safety warnings
WARNING!
Read all safety warnings and instructions. Failure to
follow the warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.

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SAFETY GUIDELINES
Work area safety
• Keep your work area clean and well-lit. Cluttered
benches and dark areas invite accidents.
• Do not operate power tools in an explosive
environment, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks that may
ignite the dust or fumes.
Electrical safety
WARNING!
To reduce the risk of electrocution, keep all
connections dry and off the ground.
• Do not expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock.
Use and care of battery-operated tools
• Recharge only using the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with
another battery pack.
• Only use power tools with specifically designated
battery packs. The use of any other battery packs may
create a risk of injury and fire.
• When a battery pack is not in use, keep it away from
other metal objects like paper clips, coins, keys, nails,
screws, or other small metal objects that can make a
connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the
battery; avoid contact. If contact accidentally occurs, flush
with water. If liquid contacts eyes, seek additional medical help.
Liquid ejected from the battery may cause irritation or burns.
Safety guidelines for the battery pack
• Use this battery pack only with the charger listed.
BATTERY PACK CHARGER
054-1259-2 054-1260-6
• Know your power tool. Read the Instruction Manual
carefully. Learn the applications and limitations, as well as the
specific potential hazards related to this tool. Following this rule
will reduce the risk of electric shock, fire or serious injury.
• Battery-operated tools do not have to be plugged
into an electrical outlet; therefore they are always in
operating condition. Be aware of possible hazards when
not using your battery-operated tool or when changing
accessories. Following this rule will reduce the risk of electric
shock, fire or serious personal injury.
• Do not place battery-operated tools or their batteries
near fire or heat. This will reduce the risk of explosion and
possibly injury.
• Do not crush, drop or damage the battery pack. Do not use a
battery pack or charger that has been dropped or that has received
a sharp blow. A damaged battery is subject to explosion. Properly
dispose of a dropped or damaged battery pack immediately.
• Batteries vent hydrogen gas and can explode in the presence
of a source of ignition, such as a pilot light. To reduce the risk
of serious personal injury, never use any cordless product in the
presence of an open flame. An exploded battery can propel debris
and chemicals. If exposed, flush with water immediately.
• Do not charge a battery-operated tool in a damp or wet
location. Following this rule will reduce the risk of electric shock.
• For best results, your battery-operated tool should be
charged in a location where the temperature is higher
than 0°C (32°F) but lower than 40°C (104°F). Do not
store outside or in a vehicle.
SAFETY GUIDELINES

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SAFETY GUIDELINES
• Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes into contact
with your skin, wash immediately with soap and water, then
neutralize using lemon juice or vinegar. If liquid gets in your
eyes, flush them with clean water for at least 10 minutes,
then seek immediate medical attention. Following this rule
will reduce the risk of serious personal injury.
• Do not let gasoline, oils, petroleum-based products,
etc. come into contact with plastic parts. They contain
chemicals that can damage, weaken or destroy plastic.
• If battery pack is cracked or damaged, do not insert
into charger. Store battery pack in well ventilated, dry and
cool conditions and avoid direct sunlight and rain. Risk of fire,
explosion, and burns. Do not disassemble, crush, heat above
100°C(212°F),or incinerate. Keep battery out of reach of children.
• Save these instructions. Refer to them frequently, and use
them to instruct others who may use this tool. If you lend this
tool to someone, also lend this instruction manual to prevent
misuse of the product and possible injury.
• The label on your tool may include the following symbols.
The symbols and their definitions are as follows:
V ..................... Volts
A ..................... Amperes
Hz ................... Hertz
W .................... Watts
min ................. Minutes
............... Alternating current
............. Direct current
n0................... No load speed
............... Class II Construction
…/min ........... Revolutions per minute
............... Grounding terminal
BPM ............... Beats per minute
.............. WARNING – To reduce the risk of injury,
user must read instruction manual.
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS. Failure
to follow all instructions listed below may result in
electric shock, fire and/or serious personal injury.
Service
• Have your power tool serviced by a qualified repair
person, using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
Contents:
Battery Pack, Instruction Manual
WARNING!
Remove the battery pack from the package and
examine it carefully. Do not discard the carton or
any packaging material until all parts have been
examined.
WARNING!
If any part of the battery pack is missing or
damaged, do not attach the battery pack to the tool
until the part has been repaired or replaced. Failure
to heed this warning could result in serious injury.
SAFETY GUIDELINES

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Know your battery pack
1
2
No. Description No. Description
1 Electrical contacts 2 Battery release button
Before attempting to use this tool, become familiar with
all of its operating features and safety requirements. For
optimum performance and safety, read the following operating
instructions carefully before using.
WARNING!
Do not allow familiarity with the battery to cause
a lack of alertness. A fraction of a second of
carelessness is enough to cause severe injury.
DESCRIPTION
Cold weather operation
• This Lithium-Ion battery pack will provide optimal
performance in temperatures between 0°C (32°F) and 40°C
(104°F). When the battery pack is very cold, it may “pulse”
for the first minute of use in order to warm itself. Put the
battery pack on a tool and use the tool in a light application.
After about a minute, the battery pack will have warmed
itself and will operate normally.
When to charge the battery pack
The Lithium-Ion battery pack can be charged at any time and
will not develop a “memory” when charged after only a partial
discharge. It is not necessary to run down the battery pack
charge before recharging. Remove the battery pack from the
tool when it is convenient for you and your job.
• You can “top-off” your battery pack’s charge before starting a
big job or a long period of use.
• Due to Lithium-Ion’s fade-free properties, the only time it is
necessary to charge the Lithium- Ion battery pack is when
the pack has reached the end of its charge. To signal the
end of charge, power to the tool will drop quickly. Charge the
battery pack as needed.
How to charge the
battery pack (fig 1)
NOTE: This Lithium-Ion
battery pack is shipped
partially charged. Fully charge
the battery pack before using
it for the first time.
A fully discharged battery pack will charge in about 30 minutes
at a temperature between 0°C (32°F) and 40°C (104°F).
fig 1
OPERATING INSTRUCTIONS

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• Charge the Lithium-Ion battery pack only with the correct
charger.
• Connect the charger to a power supply.
• Align the raised ribs of the battery pack with the slot in the
charger.
• Insert the battery pack into the charger.
• The charger will communicate with the battery pack to
evaluate the condition of the battery pack.
• The green light on the charger will flash while the battery
pack is charging. After charging is complete, the green LED
on the charger will be on. A The flickering red light indicates
a defective battery or bad connection between the battery
and the charger.
• If left on the charger, the battery pack will fully charge, but
will not overcharge.
Before each use:
• Inspect the battery.
• Check for damaged, missing, or worn parts.
• Check for loose screws, misalignment or binding of moving
parts, or any other condition that may affect the operation.
Batteries
The battery pack is equipped with Lithium-Ion rechargeable
batteries. The duration of use from each charge will depend on
the type of work performed.
The batteries in this tool have been designed to provide
maximum trouble-free life. Like all batteries, they will
eventually wear out. Do not disassemble the battery pack
or attempt to replace the batteries. Handling the batteries,
especially when wearing rings and jewellery, could result in a
serious burn.
In order to obtain the longest possible battery life, read and
understand the Instruction Manual.
• It is good practice to unplug the charger and remove the
Lithium-Ion battery pack when not in use.
For Lithium-Ion battery pack storage longer than 30 days:
• Store the Lithium-Ion battery pack where the temperature is
below 26°C (80°F) and in a location that is free of moisture.
• Store Lithium-Ion battery packs in a 30%-50% charged
condition.
• Fully charge the Lithium-Ion battery pack after six months
of storage.
• Use a cloth or soft non-metallic brush to clean the exterior.
OPERATING INSTRUCTIONS
MAINTENANCE

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WARNING!
Do not let brake fluids, gasoline, petroleum-based
products, penetrating oil, etc. come into contact with
plastic parts. These substances contain chemicals
that can damage, weaken, or destroy plastic.
WARNING!
When servicing, use only identical replacement
parts. The use of any other parts may create a
hazard or cause damage to the product.
WARNING!
Use only accessories that are recommended for
this battery by the manufacturer. Accessories that
may be suitable for one tool may become hazardous
when used with another tool.
WARNING!
To ensure safety and reliability, all repairs should be
performed by a qualified service technician.
Removing the battery pack and preparation
for recycling
To preserve natural resources, please
recycle or dispose of batteries properly.
This product contains Lithium-Ion
batteries. Provincial or municipal laws
may prohibit the disposal of Lithium-Ion
batteries in ordinary trash. Consult the
local waste management authority
for information concerning available
recycling and/or disposal options.
PROBLEM POSSIBLE CAUSES SOLUTIONS
The battery pack
does not work It has ran out Attach the battery pack to a charger
MAINTENANCE
TROUBLESHOOTING

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Exploded view
4
3
5
1
2
No. Part No. Description No. Part No. Description
01 2770154000
Battery Assembly 04 3320668000 Base Assembly
02 3124074000 Battery Cover 05 3704248000 Sponge
03 3124075000 Battery Box
If any parts are missing or damaged, or if you have any
questions, please call the Toll-free Helpline, at 1-800-
689-9928.
PARTS LIST
This Mastercraft product is guaranteed for two (2) years
from the date of original retail purchase against defects in
materials and workmanship, except for the following components
a) Component A: Batteries, chargers and carrying case, which are
guaranteed for a period of 2 years from the date of original
retail purchase against defects in workmanship and materials;
b) Component B: Accessories, which are guaranteed for a period
of 1-year from the date of original retail purchase against
defects in workmanship and materials.
Subject to the conditions and limitations described below, this product,
if returned to us with proof of purchase within the stated warranty
period, and if covered under this warranty, will be repaired or replaced
(with the same model, or one of equal value or specification) at our
option. We will bear the cost of any repair or replacement and any
costs of labour relating thereto.
These warranties are subject to the following
conditions and limitations:
a) a bill of sale verifying the purchase and the purchase date
must be provided;
WARRANTY

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b) this warranty will not apply to any product or part thereof
that is worn or broken or that has become inoperative due
to abuse, misuse, accidental damage, neglect or lack of
proper installation, operation or maintenance (as outlined in
the applicable owner’s manual or operating instructions), or
that is being used for industrial, professional, commercial or
rental purposes;
c) this warranty will not apply to normal wear and tear or to
expendable parts or accessories that may be supplied with
the product and that are expected to become inoperative or
unusable after a reasonable period of use;
d) this warranty will not apply to routine maintenance and
consumable items, including but not limited to fuel, lubricants,
vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups
or adjustments;
e) this warranty will not apply where damage is caused by
repairs made or attempted by others (i.e. persons not
authorized by the manufacturer);
f) this warranty will not apply to any product that was sold
to the original purchaser as a reconditioned or refurbished
product (unless otherwise specified in writing);
g) this warranty will not apply to any product or part thereof if
any part from another manufacturer is installed therein or
any repairs or alterations have been made or attempted by
unauthorized persons;
h) this warranty will not apply to normal deterioration of the
exterior finish, including but not limited to scratches, dents,
paint chips, or to any corrosion or discolouring caused by
heat, abrasive and chemical cleaners; and
WARRANTY
i) this warranty will not apply to component parts sold by and
identified as the product of another company, which shall be
covered under the product manufacturer’s warranty, if any.
Additional Limitations
This warranty applies only to the original purchaser and cannot
be transferred. Neither the retailer nor the manufacturer shall
be liable for any other expense, loss or damage, including
but not limited to any indirect, incidental, consequential or
exemplary damages arising in connection with the sale, use or
inability to use this product.
Notice to the Consumer
This warranty gives you specific legal rights, and you may
have other rights, which may vary from province to province.
The provisions contained in this warranty are not intended to
limit, modify, take away from, disclaim or exclude any statutory
warranties set forth in any applicable provincial or federal
legislation.
IMPORTED BY MASTERCRAFT CANADA TORONTO, CANADA M4S 2B8
WARRANTY