MasterCraft 054-8258-2 User manual

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model no. 054-8258-2
JIGSAW
IMPORTANT:
Read and understand this instruction manual thoroughly before
using the product.
INSTRUCTION
MANUAL

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TABLE OF CONTENTS
Technical Specifications 4
Safety Guidelines 5–8
Key Parts Diagram 9
Important Information 10–11
Assembly Instructions 12–13
Operating Instructions 14–16
Maintenance 17
Troubleshooting 18
Part list 19–20
Warranty 21–22
NOTE: If any parts are missing or damaged, or if you have any
questions, please call our toll-free helpline at 1-800-689-9928
SAVE THESE INSTRUCTIONS
• This manual contains important safety and operating
instructions. Read all instructions and follow them with
use of this products.
TABLE OF CONTENTS

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TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Rated power input 4A
Rated voltage 120V~, 60Hz
No load speed 800–3000 SPM
Length of stroke 13/16" (20 mm)
Maximum capacities:
Wood
Metal
2 1/4" (57 mm)
1/4" (6 mm)
Cutting angle range 0–45°
Available blade type T- and U-shank
Tool weight 4 lb 1 oz (1.84 kg)
RULES FOR SAFE OPERATION
WARNING!
Safety symbols in this Instruction Manual are used to flag possible dangers. The safety symbols
and their explanations require your full understanding. The safety warnings do not, by themselves,
eliminate any danger, nor are they substitutes for proper accident prevention measures.
WARNING!
This Safety Alert Symbol indicates caution, warning, or danger. Failure to obey a safety warning
can result in serious injury to yourself or others. To reduce the risk of injury, fire, or electric shock,
always follow the safety precautions.
KNOW YOUR TOOL
To operate this tool, carefully read this Instruction Manual and all labels affixed to the Jigsaw before using.
Keep this manual available for future reference.
IMPORTANT
This tool should only be serviced by a qualified service technician. For more information, call the toll-free
helpline at 1-800-689-9928.
READ ALL INSTRUCTIONS THOROUGHLY
SAVE THESE INSTRUCTIONS
SAFETY GUIDELINES FOR POWER TOOLS
WARNING!
Read all safety warnings and instructions. Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
WORK AREA SAFETY
• Keepworkareacleanandwelllit.Cluttered or dark areas invite accidents.
• Donotoperatepowertoolsinexplosiveatmospheres,suchasinthepresenceofflammable
liquids,gasesordust.Power tools create sparks, which may ignite the dust or fumes.
• Keepchildrenandbystandersawaywhileoperatingapowertool.Distractions can cause you to
lose control.
SAFETY GUIDELINES

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ELECTRICAL SAFETY
• Powertoolplugsmustmatchtheoutlet.Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.Unmodified plugs and matching outlets will reduce risk of
electric shock.
• Avoidbodycontactwithearthedorgroundedsurfacessuchaspipes,radiators,rangesand
refrigerators.There is an increased risk of electric shock if your body is earthed or grounded.
• Donotexposepowertoolstorainorwetconditions.Water entering a power tool will increase the
risk of electric shock.
• Donotabusethecord.Never use the cord for carrying, pulling or unplugging the power tool. Keep the
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of
electric shock.
• Whenoperatingapowertooloutdoors,useanextensioncordsuitableforoutdooruse. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
• Ifoperatingapowertoolsinadamplocationisunavoidable,useaground-faultcircuit
interrupter(GFCI)protectedsupply. Use of a GFCI reduces the risk of electric shock.
PERSONAL SAFETY
• Stayalert,watchwhatyouaredoingandusecommonsensewhenoperatingapowertool.Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication.A moment of
inattention while operating power tools may result in serious personal injury.
• Usepersonalprotectiveequipment.Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
• Preventunintentionalstarting.Ensure that the switch is in the off-position before connecting to power
source or battery pack, picking up or carrying the tool.Carrying power tools with your finger on the switch
or energising power tools that have the switch on invites accidents.
• Removeanyadjustingkeyorwrenchbeforeturningthepowertoolon.A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
• Donotoverreach.Keepproperfootingandbalanceatalltimes.This enables better control of the
power tool in unexpected situations.
• Dressproperly.Donotwearlooseclothingorjewellery.Keepyourhair,clothingandgloves
awayfrommovingparts. Loose clothes, jewellery or long hair can be caught in moving parts.
• Ifdevicesareprovidedfortheconnectionofdustextractionandcollectionfacilities,ensurethat
theseareconnectedandproperlyused.Use of dust collection devices can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Donotforcethepowertool. Use the correct power tool for your application. The correct power tool will
do the job better and more safely at the rate for which it was designed.
• Donotusethepowertooliftheswitchdoesnotturnitonandoff.Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
• Disconnecttheplugfromthepowersourceand/orthebatterypackfromthepowertoolbefore
makinganyadjustments,changingaccessories,orstoringpowertools.Such preventive safety
measures reduce the risk of starting the power tool accidentally.
• Storeidlepowertoolsoutofthereachofchildrenanddonotallowpersonsunfamiliarwiththe
powertoolortheseinstructionstooperatethepowertool.Power tools are dangerous in the hands
of untrained users.
• Maintainpowertools.Check for misalignment or binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained power tools.
• Keepcuttingtoolssharpandclean.Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control;
• Usethepowertool,accessories,toolbits,etc.inaccordancewiththeseinstructions,takinginto
accounttheworkingconditionsandtheworktobeperformed.Use of the power tool for operations
different from those intended could result in a hazardous situation.
SERVICE
• Haveyourpowertoolservicedbyaqualifiedrepairpersonusingonlyidenticalreplacement
parts.This will ensure that the safety of the power tool is maintained.
SAFETY GUIDELINES
SAFETY GUIDELINES

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PACKAGE CONTENTS:
Jigsaw, edge guide, hex key (installed on the tool), wood cutting blade and instruction manual.
7
6
5
3
4
8
12
No. Part No. Part
1 On/off trigger switch 5 Blade-guide roller
2 Lock-on button 6 Tool-less blade clamp
3 Variable-speed dial 7 Blade
4 Shoe plate 8 Hex key storage
SAFETY GUIDELINES FOR JIGSAW
• Holdthepowertoolbytheinsulatedgrippingsurfaceswhenperforminganoperationwherethe
cuttingaccessorymaycontacthiddenwiringoritsowncord.If a cutting accessory contacts a “live”
wire, it may make the exposed metal parts of the power tool “live” and could give the operator an electric
shock.
• Useclampsoranotherpracticalwaytosupporttheworkpieceandsecureittoastable
platform.Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
• Thelabelonyourtoolmayincludethefollowingsymbols.Thesymbolsandtheirdefinitionsare
asfollows:
V ..................... Volts
A ..................... Amperes
Hz ................... Hertz
W .................... Watts
min ................. Minutes
............... Alternating current
............. Direct current
n0 ................... No-load speed
............... Class II Construction
…/min ........... Revolutions or reciprocation per minute
............... Grounding terminal
BPM ............... Beats per minute
.............. WARNING – To reduce the risk of injury, user must read instruction manual.
• Thesawblademustbelockedinitsholdersecurely.Check that it had been securely seated before
use.
• Securematerialbeforecutting.Never hold it in your hand or across legs.
• Nevertouchthesawbladeimmediatelyafteruse.It may be hot after prolonged use.
• Alwayswearsafetygogglesoreyeprotectionwhenusingthistool.Use a dust mask or respirator or
connect the tool to an external dust vacuum if the cutting generates a great amount of dust.
• Keephandsawayfromthecuttingarea.Donotreachunderthematerialbeingcut.The proximity
of the blade to your hand is hidden from your sight.
• Donotusedullordamagedsawbladesandaccessories.
• Protectyourhearing.Wear appropriate personal hearing protection during use. Under some conditions
noise from this product may contribute to hearing loss.
• Inspectthetoolcordsperiodicallyand,ifdamaged,havethemrepairedbyaqualifiedservice
technician.BEAWAREofthecordlocation.
WARNING!
• Remove the jigsaw from the package and examine it carefully. Do not discard the carton or
any packaging material until all parts have been examined.
FPO
KEY PARTS DIAGRAM
SAFETY GUIDELINES

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IMPORTANT INFORMATION
Before attempting to use this tool, become familiar with all of its operating features and safety requirements.
For optimum performance and safety, read the following operating instructions carefully before using.
ON BOARD BLADE STORAGE (fig 1)
The blade storage compartment is located on the rear
of the saw.
To open: pull the blade storage cover out. To close: push
the cover in with your thumb or finger.
VARIABLE-SPEED DIAL (fig 2)
Your jigsaw is equipped with a variable-speed dial.
Rotate the speed dial to the “1” position for the lowest
speed. Rotate the speed dial to the “6” position for the
highest speed.
BLADE SELECTION
To obtain the best performance from the saw, it is
important to select the correct blade for the particular
application and type of material you wish to cut.
By doing this, you will get a smoother, faster cut and
prolong blade life.
THE FOLLOWING CHART CAN HELP YOU PICK THE PROPER SPEED AND
BLADE
Workpiece to be cut Setting on the speed dial Teeth per inch of the blade
Soft wood 5–6 6
Hard wood 3–4 6
Mild steel, aluminum 3–6 14–24
Stainless steel 3–4 14–24
Plastic 1–4 10–12
WARNING!
• Do not allow familiarity with the jigsaw to cause a lack of alertness. A fraction of a second
of carelessness is enough to cause severe injury.
• Never connect the jigsaw to the power source when you are assembling parts, making
adjustments, installing or removing cutting blade, cleaning, or when it is not in use.
Disconnecting the jigsaw will prevent accidental starting, which could cause serious
personal injury.
FPO
IMPORTANT INFORMATION
IMPORTANT INFORMATION
NOTICE: Determine the optimum speed for cutting your workpiece by making a trial cut in a scrap piece
of material.
fig 1
Close
Open
fig 2 Variable-speed dial

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ASSEMBLY INSTRUCTIONS
INSTALLING THE SAW BLADE
(fig 3)
1. Unplug the jigsaw from the power supply.
2. Turn the tool upside down, depress the tool-less
blade clamp, and insert the blade into the slot of the
clamp as far as it can go. The back of the blade must
rest in the groove of the guide roller (fig 4).
3. Release the tool-less blade clamp to lock the blade.
Pull on the blade to check that it is securely locked in
place.
REMOVING THE SAW BLADE
1. Unplug the jigsaw from the power supply.
2. Turn the tool upside down; depress the tool-less
blade clamp to remove the blade.
ATTACHING THE EDGE GUIDE (fig 5)
1. Loosen the two edge guide locking knobs.
2. Insert the bar of the edge guide through the slots
in the base of the jigsaw. The edge guide can be
inserted from either side of the base, with the edge
guide facing down.
2. Measure the distance from the edge of the
workpiece to the line of the cut. Slide the edge guide
to this desired distance and tighten the locking
knobs to secure the edge guide in place.
ADJUSTING THE SHOE PLATE FOR
ANGULAR CUTTING
(fig 6)
1. Use the hex key to loosen the two hex screws
located on the underside of the tool.
2. Move the shoe plate slightly forward and tilt it to the
desired angle between 0° and 45° left or right, using
the scale marked on the base bracket. If the required
angle is 0° or 45° to the left or right, push the shoe
plate backwards so that the teeth on the shoe plate
mesh with the retaining teeth.
3. Securely tighten the hex screws.
Accurate work requires a trial cut, measure the work after cutting and reset the angle setting until the correct
setting is achieved.
WARNING!
• Always ensure that the tool is turned OFF and unplugged from the power supply before
making any adjustments and installing any attachments.
FPO
fig 6
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
CAUTION!
• For all work or when changing the blade, always wear protective gloves. The sharp edge of
the blade will cause personal injury. The blade can be very hot while working.
• Allow the blade to cool after use. The blade can become dangerously hot.
WARNING!
• Check that the blade is correctly attached. An incorrect or insecurely fastened blade can
come loose during operation and cause a hazard.
• Always ensure that the tool is turned OFF and unplugged from the power supply before
making any adjustments and installing any attachments.
FPO
fig 3
NOTICE: For use with both “T” and “U” shanked blades.
fig 4
Guide roller
fig 5
NOTICE: Make sure that the guide roller is adjusted correctly: Use the key to loosen the two hex screws
located on the underside of the tool. Push the guide roller forward until it touches the saw blade. Tighten
the screws.

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OPERATING INSTRUCTIONS
TURNING ON AND OFF
(fig 7)
1. Connect the power cord of your jigsaw to a standard
household power outlet.
2. To turn the saw ON, depress the on/off trigger
switch.
3. To turn the tool OFF, release the trigger switch.
4. To lock the on/off trigger switch in the “on” position,
press the trigger switch and, while holding it “on”,
press in the lock-on button from either side. The
lock-on button allows the operator to keep the jigsaw running without squeezing the trigger switch. This
feature is convenient for continuous sawing applications.
5. To release the lock-on button, press and release the trigger switch.
STRAIGHT CUTTING (fig 8)
A straight cut can be made by clamping a piece of wood
or a straight edge to the workpiece and guiding the edge
of the saw against it. Make the cut from one direction
only. Never cut halfway and then complete the cut from
the opposite end.
The straight cut can be also made by using the parallel
guide supplied with this tool.
GENERAL CUTTING
1. Make sure that the workpiece is firmly clamped to prevent the workpiece from moving while cutting.
2. Use the appropriate type and size of blade for the workpiece material and size.
3. Check for clearance behind the workpiece so that the blade will not impact another surface.
4. Clearly mark the line of cut.
5. Hold the saw firmly. Make sure to keep your hand on the insulated gripping areas only.
6. Turn on the jigsaw and bring it to the maximum desired cutting speed before applying the blade to the
workpiece.
7. Do not force the tool. Keep the shoe plate flat against the workpiece while cutting. Use only enough steady
pressure on the blade to keep the saw cutting.
8. Reduce pressure as the blade comes to the end of the cut.
9. Allow the saw to come to a complete stop before removing the blade from the workpiece.
10. If sawing fiberglass, plaster, wallboard, or spackling compound, clean the saw motor vents frequently with
a vacuum or compressed air. Always wear safety goggles when cleaning tools using compressed air. These
materials are highly abrasive and may accelerate the wear on motor bearings and brushes.
METAL CUTTING
When cutting metal, clamp the material down. Be careful to move the saw along slowly. Use lower speeds.
Do not twist, bend, or force the blade. If the saw jumps or bounces, use a blade with finer teeth. If the blade
seems clogged when cutting soft metal, use a blade with coarser teeth.
For easier cutting, lubricate the blade with a stick of cutting wax, if available, or cutting oil when cutting steel.
Thin metal should be sandwiched between two pieces of wood or tightly clamped onto a single piece of wood
(wood on top of the metal). Draw the cut lines or design on the top piece of wood.
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
WARNING!
• Allow the blade to come to a complete standstill before setting the jigsaw down.
• Make sure the switch is not locked in the ON position before plugging your jigsaw.
FPO
fig 7
fig 8
WARNING!
• Do not allow familiarity with the saw to make you careless.
• Always securely and support the workpiece. Always maintain proper control of the jigsaw.
Failure to clamp and support the workpiece and loss of control of the saw could result in
serious injury.
FPO
NOTICE: Always apply a steady, firm, downward pressure on the front of the saw as you cut. This will
keep the saw blade from jumping out of the workpiece.

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PLUNGE CUTTING (fig 9)
Plunge cutting is useful and time-saving for making
rough openings in soft materials. It makes it unnecessary
to drill a hole for an inside or pocket cut.
1. Draw cutting lines for the opening.
2. Hold the saw firmly and tilt it forward so the toe of
the shoe plate rests on the workpiece.
3. Make sure that the blade is well clear of the workpiece.
4. With the toe of the shoe plate held firmly against the
workpiece to prevent side wobble, start the saw and then gradually lower the blade into the workpiece.
5. When the blade touches the workpiece, continue pressing down on the toe of the shoe plate.
6. Slowly pivot the saw like a hinge until the blade cuts through the workpiece and the shoe plate rests flat
on the workpiece.
7. Then begin sawing in the usual manner along the cut line.
CUTTING CURVES
Curved cuts can be made with the jigsaw by guiding the direction of the cut with pressure applied on the saw.
CUTTING A CIRCLE (fig 10)
1. Before attaching the edge guide, draw a circle and
drive a finishing nail into the workpiece at the center
of the circle.
2. Drill or plunge cut near the circle’s edge.
3. Turn the saw off and disconnect the plug from the
power source.
4. Attach the edge guide to the saw with the edge
guide facing “up”.
5. The distance from the finishing nail to the blade
should be equal to the circle radius.
6. Insert the plug into the power source, hold the saw firmly, squeeze the trigger and slowly push the saw
forward. To make a hole, cut from inside the circle. To make wheels or discs, cut from the outside.
MAINTENANCE
BEFORE EACH USE
1. Inspect the jigsaw, the trigger switch, the cord and the accessories for damage.
2. Check for damaged, missing, or worn parts.
3. Check for loose screws, misalignment or binding of moving parts, or any other condition that may affect
the operation.
4. If abnormal vibration or noise occurs, turn the tool off immediately and have the problem corrected before
further use. Unplug the tool from power source before cleaning or performing any maintenance. Using
compressed air may be the most effective cleaning method. Always wear safety goggles when cleaning
tools using compressed air.
MAINTENANCE
OPERATING INSTRUCTIONS
NOTICE: Cut slowly so the blade will stay straight in the cut. Place small wedges in the cut to keep the
inner circle from spreading when near the end of the cut.
WARNING!
• Do not try to plunge cut into hard materials, such as steel.
FPO
fig 9
WARNING!
• Do not allow brake fluids, gasoline and petroleum-based products, penetrating oil, etc.
come into contact with plastic parts. These substances contain chemicals that can
damage, weaken, or destroy plastic.
• When servicing, use only identical replacement parts. The use of any other parts may
create a hazard or cause damage to the product.
• Use only accessories that are recommended for this jigsaw by the manufacturer.
Accessories that may be suitable for one tool may become hazardous when used with
another tool.
• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely to bind, and are easier to control.
• To ensure safety and reliability, all repairs should be performed by a qualified service
technician.
FPO
fig 10
Finishing nail

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TROUBLESHOOTING
Problem Possible Causes Solution
The motor does not start The tool is not connected to a
power source
Connect the tool to a power
source
Blade cannot be removed Saw dust in the slot Clean the clamp slot with a brush
Cutting is difficult Saw blade is worn Replace the saw blade
If the problem remains unsolved after performing the checks described above, call the toll-free helpline at
1-800-689-9928.
EXPLODED VIEW
TROUBLESHOOTING
PART LIST

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No. Part No. Description No. Part No. Description
1 5700004000 Ball Bearing 22 4810002000 Power Cord & Plug
2 2750122000 Rotor 23 5610024000 Tapping Screw
3 5700008000 Ball Bearing 24 3120234000 Cord Anchorage
4 2740101000 Stator 25 3121037000 Cord Guard
5 2822537000 Bearing Support Assembly 26 3127562000 Blade Cover
6 3700214000 Washer 27 3550146000 Located Pin
7 3704216000 Pendulum Plate 28 3700164000 Square Nut
8 3704217000 Counterweight 29 4870475000 Trigger Switch
9 5700184000 Needle Bearing 30 3126146000 Lock Button
10 5650248000 Washer 31 3660075000 Spring
11 2822554000 Gear Set 32 5610042000 Tapping Screw
12 3700197000 Washer 33 3321816000 Right Housing
13 5660004000 Circlips For Shaft 34 4890971000 Speed Adjustor
14 3520415000 Crank Roller 35 3321817000 Left Housing
15 3550147000 Needle Pin 36 2821924000 Base Plate Assembly
16 2822536000 Plunger Assembly 37 2820109000 Roller Support Set
17 3650007000 Wire Guard 38 3700149000 Square Washer
18 3520427000 Upper Sliding Bearing 39 5620011000 Hexagon Socket Screw
19 2800022000 Brush Holder 40 2823927000 Internal Wire Assembly
20 4960015000 Carbon Brush 41 2823943000 Internal Wire Assembly
21 3700491000 Flash Board 42 2823942000 Internal Wire Assembly
If any parts are missing or damaged, or if you have any questions, please call the Toll-free Helpline,
at 1-800-689-9928.
This Mastercraft product is guaranteed for a period of 3yearsfromthedateoforiginalretailpurchase
against defects in workmanship and materials, except for the following components:
a) Component A: Batteries, chargers and carrying case, which are guaranteed for a period of 2 years from the
date of original retail purchase against defects in workmanship and materials;
b) Component B: Accessories, which are guaranteed for a period of 1-year from the date of original retail
purchase against defects in workmanship and materials.
Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase
within the stated warranty period and if covered under this warranty, will be repaired or replaced (with the
same model, or one of equal value or specification), at our option. We will bear the cost of any repair or
replacement and any costs of labour relating thereto.
These warranties are subject to the following conditions and limitations:
a) a bill of sale verifying the purchase and purchase date must be provided;
b) this warranty will not apply to any product or part thereof which is worn or broken or which has become
inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or
maintenance (as outlined in the applicable owner’s manual or operating instructions) or which is being
used for industrial, professional, commercial or rental purposes;
c) this warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied
with the product that are expected to become inoperative or unusable after a seasonable period of use;
d) this warranty will not apply to routine maintenance and consumable items such as, but not limited to, fuel,
lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;
e) this warranty will not apply where damage is caused by repairs made or attempted by others (i.e. persons
not authorized by the manufacturer);
f) this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or
refurbished product (unless otherwise specified in writing);
g) this warranty will not apply to any product or part thereof if any part from another manufacturer is installed
therein or any repairs or alterations have been made or attempted by unauthorized persons;
h) this warranty will not apply to normal deterioration of the exterior finish, such as, but not limited to, scratches,
dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and
i) this warranty will not apply to component parts sold by and identified as the product of another company,
which shall be covered under the product manufacturer’s warranty, if any.
PART LIST
WARRANTY

headline bars
continuation tabs
notes
warnings
model no. 054-8258-2 | contact us 1.800.689.9928
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Additional Limitations
This warranty applies only to the original purchaser and may not be transferred. Neither the retailer nor the manufacturer
shall be liable for any other expense, loss or damage, including, without limitation, any indirect, incidental, consequential
or exemplary damages arising in connection with the sale, use or inability to use this product.
Notice to Consumer
This warranty gives you specific legal rights, and you may have other rights, which may vary from province to
province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim
or exclude any statutory warranties set forth in any applicable provincial or federal legislation.
IMPORTED BY MASTERCRAFT CANADA TORONTO, CANADA M4S 2B8
WARRANTY