Masterflex I/P 77600-82 User manual

OPERATING MANUAL ASSEMBLED BY:
A-1299-5136
Page 1 of 8 Printed in USA Edition 03
(US and Canada) Toll Free 1-800-MASTERFLEX •1-800-637-3739
(Outside US and Canada) 1-847-549-7600 •1-847-381-7050
www.masterflex.com •[email protected]
MASTERFLEX
®
I/P
®
HIGH-PERFORMANCE
HAZARDOUS-DUTY
PUMP HEAD
77600-82

OPERATING MANUAL ASSEMBLED BY:
A-1299-5136
Page 2 of 8 Printed in USA Edition 03
(US and Canada) Toll Free 1-800-MASTERFLEX •1-800-637-3739
(Outside US and Canada) 1-847-549-7600 •1-847-381-7050
www.masterflex.com •[email protected]
WARNINGS: Turn drive off before removing or installing tubing. Fingers or loose clothing could be
caught in the rollers. Stop the drive when changing the tubing or its position in the rotor
mechanism (the rotor is partially exposed when the LOADING LEVER is in the open
position).
Periodically examine bearings and moving parts for excessivewear that can cause
overheating of surfaces from friction.
Select tubing for chemical compatibility. Ground or electrically bond containers during
fluid transfer to avoid electrostatic charge buildup that can ignite vapors when
discharged. Refer to NFPA 77.
ATEX Rating: The models are rated as Group II, Category 3 (Zone 2) equipment using constructional safety (c)
protection, with a T6 (<85° C) temperature classification for use in Gas Group IIC (acetylene) environments:
North American Rating: Class I, Division 2, Groups A, B, C, & D, T6
EXPLANATION OF SYMBOLS
CAUTION: Risk of danger. Consult the Operator's Manual for nature of hazard and
corrective actions.
CAUTION: Risk of crushing.Keep fingers away from rotor while pump is in
operation. Stop pump before loading or unloading tubing.
WARNING: Risk of Ignition. Periodically examine bearings and moving parts for
excessive wear that can cause overheating of surfaces from friction. Ground or
electrically bond containers during fluid transfer to avoid electrostatic charge buildup
that can ignite vapors when discharged.
WARNING: PRODUCT USE LIMITATION
This product is not designed for, nor intended for,use in patient-connected applications; including,
but not limited to, medical and dental use, and, accordingly have not been submitted for FDA
approval.FDA approval.
PUMP FOR LIQUIDS – ORIGINAL INSTRUCTIONS
MASTERFLEX, I/P, EASY-LOAD – Reg TM Cole-Parmer
C-FLEX, NORPRENE, PHARMED, TYGON — Reg TM Saint-Gobain Performance Plastics Corp.
Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.
INTRODUCTION


OPERATING MANUAL ASSEMBLED BY:
A-1299-5136
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(Outside US and Canada) 1-847-549-7600 •1-847-381-7050
www.masterflex.com •[email protected]
The MASTERFLEX
®
I/P
®
High Performance Pump Head delivers in excess of 17 L/min flow atnormal
MASTERFLEX operating speeds and pressures. It is designed for optimal pumping in the clockwise direction.
There are two mounting positions. Tubing entry and exit are either on the left side or on top of the pump when
mounted on a MASTERFLEX
®
I/P
®
drive. The pump will operate with any MASTERFLEX
®
I/P
®
drive that
accepts two or more Pump Heads. However,maximum operating pressure depends on the drive and tubing
material selected, as shown below.
SETUP AND OPERATION
Pump Drive Compatibility
The High Performance Pump Head has a standard shaft interface to accommodateMASTERFLEX
®
I/P
®
Pump
Drives.
Mounting Pump Head to Drive
1. Check that pump drive is turned OFF.
2. Make sure the plastic tang boot (see Figure 4) is installed on the pump shaft tang. (Operation without the
boot could cause damage to the pump shaft.)
3. Align pump shaft tang with slot in motor shaft.
4. Secure pump to pump drive with the four mounting screws (furnished).
a. For left side tubing entry and exit, use round mounting holes.
b. For top tubing entry and exit, use hexagonal mounting holes.
c. When using MASTERFLEX console drives, 77410 and 77411 series, mount the pump
according to Figure 1. Use the holes labeled “A” for left tubing entry/exit pump orientation;
use holes labeled “B” for top entry/exit orientation.
Selecting Tubing
Pumps accept only I/P
®
70, I/P
®
88 and I/P
®
89 tubing. Use only MASTERFLEX tubing which is surface printed
with the tubing designation.

OPERATING MANUAL ASSEMBLED BY:
A-1299-5136
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(US and Canada) Toll Free 1-800-MASTERFLEX •1-800-637-3739
(Outside US and Canada) 1-847-549-7600 •1-847-381-7050
www.masterflex.com •[email protected]
Loading Tubing
WARNING:Turn off drive before removing or installing tubing. Fingers or loose clothing
could be caught in the rollers.
1. Rotate the tubing retainer knob, Figure 2, counterclockwise to release the retainer, then pull to open the
cover.
2. Lift the latch to open the occlusion bed.
3. Insert the MASTERFLEX tubing inside the tubing guide and around the rotor with the ends of the tubing
extending out of the tubing entrance and tubing exit as shown in Figure 3. Center the tubing on the roller.
4. Press the occlusion bed against the tubing,and snap the latch closed.
5. Close the cover, then pull the tubing snug (do notstretch) around the rotor assembly.
6. Tighten the tubing retainer by rotating the tubing retainer knob clockwise sufficiently to prevent the tube
from moving.
7. Start the drive. Let the pump rotor turn at least one revolution to break in the tubing, before turning off the
drive.
8. Unlatch the bed from slot 1, and relatch it using slot 2.Pump is now ready for operation.

OPERATING MANUAL ASSEMBLED BY:
A-1299-5136
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(Outside US and Canada) 1-847-549-7600 •1-847-381-7050
www.masterflex.com •[email protected]
OPERATION
1. Connect the pump tubing to the desired source and destination.
2. Start the pump drive and set the desired speed.
MAINTENANCE
Maintenance is limited to replacement of the parts listed in the replacement parts list and cleaning the pump
head.
Replacement Parts
REF DESCRIPTION ORDER NUMBER
A
Rotor/Body Kit 77600-69
B Tubing Retainer Kit 77600-66
C Occlusion Bed Assembly Kit 77600-67
D Tang Boot 77600-02
E Mounting Screws (not shown) 77600-01

OPERATING MANUAL ASSEMBLED BY:
A-1299-5136
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(Outside US and Canada) 1-847-549-7600 •1-847-381-7050
www.masterflex.com •[email protected]
NOTE: Inspect the Tang Boot after2,000 hours of operation and replace if necessary.
Cleaning Pump Head
Use mild detergent with water to clean the pump and rotor assembly. Do not immerse nor use excessive fluid.
SPECIFICATIONS
Pump Head Numbe
r
Pump Material Occlusion Shaft Length L/S
®
Tubing
77250-82 PPS/PE/SS Fixed Short L/S
®
15,24,35,16HP, 15HP
Typical Flow, Pressure and Vacuum Data:
L/S
®
Tubing
Flow Rate (cw)
Discharge Pressure*
Vacuum*
@ 600
rpm in
(mm) Hg
Suction
Lift* @
600 rpm ft
(m) H
2
O
@ 1
rpm
mL/min
@ 100
rpm
mL/min
@ 600
rpm
mL/min
Continuous
psig (bar) Intermittent psig (bar)
L/S
®
16HP** .9 90 -- 100 (6.8) 125 (8.5) -- --
L/S
®
15HP** 1.7 170 -- 80 (5.5) 100 (6.8) -- --
L/S
®
15 1.8 -- 1100 25 (1.7) 40 (2.7) 26 (660) 29 (8.8)
L/S
®
24 3.0 -- 1800 25 (1.7) 40 (2.7) 26 (660) 29 (8.8)
L/S
®
35 4.3 -- 2600 20 (1.4) 35 (2.4) 26 (660) 29 (8.8)
L/S
®
36 5.8 -- 3400 15 (1.0) 20 (1.4) 24 (610) 27 (8.3)
Number of Rollers 3
Occlusion Fixed
Maximum Pump Speed (rpm) 600
Nominal Torque Load
–
Running up to 180 oz-in (13 kg-cm)
Housing Materials Stainless Steel (SS), Polyester (PE) body,
Polyphenylene Sulfide (PPS) tubing bed,
Polypropylene (PP) knob
Roller/Bearing Materials Stainless Steel (SS)/Sealed Stainless Steel
Rotor Materials Stainless Steel (SS)
Operating Temperature 32° F to 104° F (0° C to 40° C)
Storage Temperature -40° F to 149° F (-40° C to 65° C)
Humidity 5% to 95% (non-condensing)
Dimensions (W x H x D)

OPERATING MANUAL ASSEMBLED BY:
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www.masterflex.com •[email protected]
Operating‡ 3.7 in x 3.5 in x 3.0 in (94 mm x 89 mm x 76 mm)
Open 4.5 in x 3.5 in x 5.1 in (114 mm x 89 mm x 130 mm)
Weight 2.1 lb (0.96 kg)
Noise Level <70 dBA @ 1 meter
Compliance (for CE mark) EN809 (EU Machine Directive)
* As tested with NORPRENE®, PHARMED® BPT® and TYGON® tubing.
Values will be less with silicone and C-FLEX.
** L/S® 15HP and L/S® 16HP tubing are only for use with the MASTERFLEX® L/S® High-Performance Pump
Head and any MASTERFLEX® L/S® 1 to 100 rpm drive capable of running two or more pump heads.
‡ Use this temperature range forcontinuous duty operation with no decrease in performance or product life.
Pump Heads will work outside this range with some possible reductions in performance or product life.
WARRANTY
Use only MASTERFLEX precision tubing with MASTERFLEX pumps to ensure optimum performance.
Use of other tubing may void applicable warranties.
This product is warranted against defects in material or workmanship, and at the option of the manufacturer or
distributor, any defective product will be repaired or replaced at no charge, or the purchase price will be
refunded to the purchaser, provided that: (a) the warranty claim is made in writing within the period of time
specified on this warranty card, (b) proof of purchase by bill of sale or receipted invoice is submitted
concurrently with the claim and shows that the product is within the applicable warranty period, and (c) the
purchaser complies with procedures for returns set forth in the general terms and conditions contained in the
manufacturer's or distributor's most recent catalog.
This warranty shall not apply to: (a) defects or damage resulting from: (i) misuse of the product, (ii) use of the
product in other than its normal and customary manner, (iii) accident or neglect, (iv) improper testing, operation,
maintenance, service, repair, installation, or storage, (v) unauthorized alteration or modification, or (b) post-
expiration dated materials.
THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER, AND THE MANUFACTURER AND
DISTRIBUTOR DISCLAIM ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED, OR STATUTORY,
INCLUDING WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. NO EMPLOYEE, AGENT, OR REPRESENTATIVE OF THE MANUFACTURER OR
DISTRIBUTOR IS AUTHORIZED TO BIND THE MANUFACTURER OR DISTRIBUTOR TO ANY OTHER
WARRANTY. IN NO EVENT SHALL THE MANUFACTURER OR DISTRIBUTOR BE LIABLE FOR
INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES.
THE WARRANTY PERIOD FOR THIS PRODUCT IS TWO (2) YEARS FROM THE DATE OF PURCHASE.
PRODUCT RETURN

OPERATING MANUAL ASSEMBLED BY:
A-1299-5136
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(US and Canada) Toll Free 1-800-MASTERFLEX •1-800-637-3739
(Outside US and Canada) 1-847-549-7600 •1-847-381-7050
www.masterflex.com •[email protected]
To limit charges and delays, contact the seller or Manufacturer for authorization and shipping instructions
before returning the product, either within or outside of the warranty period. When returning the product, please
state the reason for the return.
For your protection, pack the product carefully and insure it against possible damage or loss. Any damages
resulting from improper packaging are your responsibility.
TECHNICAL ASSISTANCE
If you have any questions aboutthe use of this product, contactthe Manufacturer or authorized seller.
MASTERFLEX, I/P, EASY-LOAD – Reg TM Cole-ParmerC-FLEX, NORPRENE, PHARMED, TYGON — Reg TM Saint-Gobain Performance
Plastics CorTrademarks bearing the ® symbol in this publication areregistered in the U.S. and in other countries.
Manufactured by:
Cole-Parmer Instrument Company LLC.
28W092 Commercial Avenue 
Barrington, IL 60010 
1-800-637-3739 (U.S. and Canada only) 
11 [phone] (Outside U.S.) 
[phone] (Local) 
