Matrix V Series User manual

Version 1.6 V Series © 2013 Matrix Fitness | www.matrixtness.com ENG 1
CAUTION !
Read all precautions and instructions in this manual before using this equipment. Keep this manual
for future reference.
Improper assembly, maintenance or use can void the warranty terms.
V Series
Indoor Cycle
Manufactured by:
Matrix Fitness
Johnson Health Tech Co. Ltd.
No.26, Ching Chuan Rd.
Taya Hsiang, Taichung Hsien
428 TAIWAN, R. O. C.
ENGDEU ESP
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TABLE OF CONTENTS
Important precautions.............................................................................................................................................................. page 3
Before you begin ..................................................................................................................................................................... page 4
How to assemble the Matrix V Series...................................................................................................................................... page 5-7
Initial install checks.................................................................................................................................................................. page 8
How to adjust the Matrix V Series ........................................................................................................................................... page 9
Pedal strap adjustment............................................................................................................................................................ page 9
Saddle height adjustment........................................................................................................................................................ page 9
Saddle horizontal adjustment ................................................................................................................................................. page 10
Handlebar adjustment ............................................................................................................................................................ page 11
Resistance adjustment ........................................................................................................................................................... page 12
How to move the Matrix V Series ............................................................................................................................................ page 12
Preventative maintenance ...................................................................................................................................................... page 13
Daily maintenance .................................................................................................................................................................. page 13
Weekly maintenance .............................................................................................................................................................. page 13
Bi-Weekly maintenance .......................................................................................................................................................... page 14
Monthly maintenance ............................................................................................................................................................. page 15-16
Belt drive system ..................................................................................................................................................................... page 17
Maintenance activity plan & check lists .................................................................................................................................. page 18-19
Exploded drawings of structural components.......................................................................................................................... page 20-25
Spare part reference list ......................................................................................................................................................... page 26-27
Limited warranty ...................................................................................................................................................................... page 28
Technical specications:
The Matrix V Series is according to EN 957 a Class S product for professional and / or
commercial use. Such training equipment is intended for the use in training areas of orga-
nizations such as tness clubs or sport associations, where access and control is special-
ly regulated by the person who has the legal responsibility.
Foot print: 142 x 54 cm / 56 x 21.25 inch
Weight of bike: 49 kg / 108 lbs
Max saddle height: 115 cm / 45.3 inch
Max handlebar height: 115 cm / 45.3 inch
Max user weight: 130 kg / 287 lbs
The Bike is designed to accommodate most users from 150 to 205 cm / 59.1 to 81.7 inch
body height.
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IMPORTANT PRECAUTIONS
WARNING!
To reduce the risk of serious injury, read the following important precautions and information before
operating the Matrix V Series.
1. It is the responsibility of the owner to ensure that all users of the indoor cycle are informed of all
warnings and precautions.
2. Operate and maintain the indoor cycle only as described in this manual.
3. Do not operate the indoor cycle until it is properly assembled (see page 5-8).
4. Keep the bike indoors, away from moisture and dust. Do not place the indoor cycle in a garage or
covered patio or near water.
5. Place the indoor cycle on a level surface. To protect the oor or carpet from damage, place a
mat beneath the indoor cycle. Make sure that there is adequate room around the indoor cycle to
mount, dismount, and operate it.
6. Regularly inspect and properly tighten all parts of the indoor cycle as recommended in this
manual. Please replace defective parts immediately and do not use the bike until repair is
performed. Only use original parts from the manufacturer.
7. Children under the age of 14 should only be allowed use of the indoor cycle with parental
consent and guided by a specially trained instructor.
8. The indoor cycle should not be used by persons weighing more than 287 pounds (130 kg).
9. Always wear appropriate athletic clothes and shoes while operating the indoor cycle. Do not wear
loose clothes that could become caught on the indoor cycle or shoes with loose laces.
10. Before using the indoor cycle, make sure that you are familiar with the operation of the indoor
cycle (see pages 8-12).
11. The indoor cycle does not have an independently moving ywheel (wheel); the pedals will
continue to move together with the ywheel until the ywheel stops.
12. Always regulate the ywheel resistance so that your pedaling motion is controlled (see page 12).
13. Keep your back straight while using the indoor cycle; do not arch your back.
14. If you feel pain or dizziness while exercising, stop immediately, rest and cool down.
15. If replacement parts are needed, use only manufacturer supplied parts.
WARNING:
Before beginning any exercise program, consult your physician. This is especially important for
persons over the age of 35 or persons with pre-existing health problems. Read all instructions before
using. Be aware that incorrect or extensive training may result in serious health injuries. The
manufacturer assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
ENGDEU ESP
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BEFORE YOU BEGIN
You will nd the production code on the left side of the Matrix
V Series within the lower range of the frame. Please record this number on your
service & maintenance list for easy reference.
Emergency Brake & Resistance Knob
Pedal /
Toe Clip
Chain Guard
Maintenance
Cover
Saddle
Lever
Handle
Adjustment
Lever
Handlebar
Adjustment
Lever
Brake Pad
Flywheel
Transport
Wheel
Leveling
Feet
Dear customer,
Congratulations for selecting the Matrix V Series. The
Matrix indoor cycle offers an impressive array of features designed to enhance cardio-
vascular tness, tone muscles, and develop endurance. Whether users are beginners
or experienced athletes, the Matrix V Series offers workouts that will help users to reach
their individual tness goals.
IMPORTANT: Read this manual carefully before assembling or using the indoor cycle.
If you have questions after reading this manual, please contact your local distributor or
refer to the website www.matrixtness.com. Before reading further, please familiarize
yourself with the parts that are labeled in the drawing below.
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1
3 4
2
Assure that plastic gasket is placed between
rear stabilizer and frame.
Assure that plastic gasket is placed between
front stabilizer and frame.
Assure that black rubber washer is placed
between upper frame and bolt/washer.
Assure that black rubber washer is placed
between upper frame and bolt/washer.
Please assure that nuts are tightened with signicant strength to minimize loosening during use.
HOW TO ASSEMBLE Matrix V Series
SW 17mm
SW 14mm
3mm hand tight
2x
15mm Pedal
Wrench
1x
ENGDEU ESP
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HOW TO ASSEMBLE Matrix V Series
SW 17mm
SW 14mm
3mm hand tight
2x
15mm Pedal
Wrench
1x
5 6
7
STOP mark
Make sure the seat is xed properly in
a LEVEL HORIZONTAL position and
securely tightened!
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10 11
Stop mark
SW 17mm
SW 14mm
3mm hand tight
2x
15mm Pedal
Wrench
1x
Pedal marked R installed on right crank (clockwise). Pedal marked L installed on left crank
(counter-clockwise) Pedals must be fastened with signicant strength to avoid loosening
with use of the Matrix V Series.
ENGDEU ESP
HOW TO ASSEMBLE Matrix V Series
8
STOP mark
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The cycle tune-up must be performed at initial installation of the indoor cycle for optimal performance and
longevity. Please read and follow all instructions below. If the indoor cycle is not installed and tuned as
described, components may wear excessively and the cycle may become damaged. If you have questions
about the installation, please contact us by using by using the website www.matrixtness.com.
Note: Some maintenance procedures require acid, silicone and solvent free spray lubricant
(for example BRUNOX), and White Lithium grease.
1. Make sure that the Matrix V Series is level. If the Matrix V Series rocks on the oor, turn the leveling feet
underneath the front and/or rear stabilizer until the rocking motion is eliminated.
2. Verify emergency brake function to assure that emergency brake functions correctly.
3. Brake pad calibration: turn resistance knob counterclockwise as far as possible (minimum braking effect),
verify that there is a slight separation of the brake pad from ywheel. Brake pad should barely touch the
ywheel when resistance knob is turned counter-clockwise as far as it can go.
4. Apply WD40 or Brunox spray lubricant to the brake pad using the lubrication holes on the plastic part or
the brake pad and externally on the felt pad. Make sure brake pad is thoroughly soaked from end to end
with lubricant spray. Then, wipe the excess off from the ywheel.
* Best Practice: Use a rellable spray bottle lled with non-aerosol acid, silicone and solvent
free spray lubricant purchased by the gallon (3.7 L) at the local hardware store.
5. Apply lithium grease to the threads on the lower end of the brake rod. First, turn the resistance
knob clockwise until it stops. Apply a small amount of white lithium grease to the threads on the
brake rod above the two lock nuts. Then, turn the resistance knob counter-clockwise until it stops.
6. Apply lithium grease on the metal threads of all the adjustment levers.
7. Verify four (4) Allen nuts on RS pulley for tightness. If loose, apply LocTite Threadlocker Blue-242
and retighten.
8. Verify R and L crank arm Allen bolts for tightness. If loose, apply LocTite Threadlocker Blue-242
and retighten.
9. Verify belt tension. Check if belt drive is rmly tightened and does not slip while riding under
resisted load. In case the belt slips, proceed using the adjustment technique as described on page (17).
Please note that a belt drive gear never shows slack. In case of adjustment do not apply too
much tension.
10. Wipe down bike frame with rag moistened with solvent free spray lubricant.
11. Some parts of the cycle may become loose during shipment. Check crank arms, check all exposed
screws, bolts, and nuts, and make sure that they are properly tightened.
Customer Service
1. Provide basic maintenance instructions to client and direct them to the detailed maintenance
instructions (page 18).
2. Sign-off sheet provided to client to conrm explanation of maintenance procedures/manual and
verication of condition of bikes.
INITIAL INSTALL CHECKS
ENGDEU ESP
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HOW TO ADJUST THE INDOOR CYCLE
The cycle can be adjusted for maximum comfort and exercise effectiveness. The instruc-
tions below describe one approach to adjusting the cycle to ensure optimal user comfort
and ideal body positioning; you may choose to adjust the cycle differently.
Pedal strap adjustment:
Sit on the saddle and position your feet on the pedals, with the balls of your feet
directly above the spindles of the pedals (see the drawing below). Adjust the pedal
straps so the toe clips (cages) are snug but not too tight. Note: In the case of a Bike
being tted with Combi-pedals, the pedals feature toe clips on one surface and SPD
cleats on the opposite surface. If desired, use the shoe cleats with cycling shoes
instead of the toe clips.
Saddle height adjustment:
Sit on the saddle and slowly pedal until the right pedal is in the lowest position. Your knees
should be slightly bent without a dropping of the hips.
To avoid hyper extending your knees, make sure that your legs are not
completely straight.
Please do not adjust
handlebar height beyond
the STOP mark on the stem
and ensure the pop pin is
fully engaged and securely
tightened (see page 7).
Please do not adjust saddle
height beyond the STOP
mark on the stem and
ensure the pop pin is fully
engaged and securely
tightened (see page 7).
Please avoid overtightening the pop pin adjustment knob as this may cause
damage to the vertical aluminum stems.
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Saddle horizontal adjustment:
Proper horizontal adjustment of the saddle is very important in avoiding injury to the knees.
Sit on the saddle and move the pedals until the crank arms are in horizontal position.
Using your forward most leg as a marker, your kneecap should be directly above the
center of the pedal so that a straight line is created between knee and center of the
pedal (see the dotted line in image below). To adjust the horizontal position of the
saddle, rst dismount the cycle. Next, loosen the rear adjustment knob, slide
the saddle forward or backward as required, and then retighten the knob.
HOW TO ADJUST THE CYCLE
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If the handlebar is too close to the saddle, your breathing may feel restricted;if the handlebar
is too far from the saddle, you may experience back discomfort. To adjust the horizontal
position to the handlebar, rst dismount the cycle. Check for proper handlebar position by
positioning your elbow so that it is touching the front tip of the saddle at a 90 degree angle
and checking that the ngertip of your middle nger is touching the handlebar at the mid-
point. If it is not as described, then loosen the fore-aft lever and slide the saddle slightly
forward or backward until your middle nger is touching the handlebar at the mid-point, and
then retighten the handle. Changing your hand position can change the angle of your back,
neck, and arms. To minimize the stress on your muscles during your workouts, change your
hand position frequently.
A
B
Handlebar adjustment:
Begin with the top of the handlebar at relatively the same height or just slightly higher than
the top of the saddle (dotted horizontal line A in the drawing above) and at a neutral
fore/aft position (see dotted vertical line B in drawing above). If your knees touch the
handlebars or if you experience back discomfort while pedaling for extended periods of
time, the height of the handlebars can be adjusted. First, dismount the cycle. Next, turn the
front adjustment knob counter clockwise, slide the handlebar post up or down, and then
retighten the adjustment knob.
HOW TO ADJUST THE CYCLE
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HOW TO OPERATE THE CYCLE
!!
Red Resistance knob (turn)
Emergency brake (push)
leveling feet
Resistance adjustment:
The preferred level of difculty in pedaling (resistance) can be regulated in ne increments
by use of the resistance knob. To increase the resistance, turn the resistance knob
clockwise. To decrease the resistance, turn the knob counter clockwise.
IMPORTANT: To stop the ywheel (wheel) while pedaling, push down on the red brake
knob. The ywheel should quickly come to a complete stop. Please make sure your shoes
are xed into the toe clip or in case cycling shoes are used your shoe cleat is connected
to the pedal binding while riding.
The cycle does not have a free moving ywheel (wheel); the pedals will con-
tinue to move together with the ywheel until the ywheel stops. Reducing
speed in a controlled manner is required. To stop the ywheel immediately,
push down the red brake. Always pedal in a controlled manner and adjust
your desired cadence according to your own abilities. Push the red knob
down = emergency stop
If the cycle rocks on the oor after being set
down, turn the leveling feet (see diagram)
underneath the front or rear stabilizer until
the rocking motion is eliminated. Important:
Please do not unscrew the leveling feet
more then ½ inch!
How to move the cycle:
Due to the weight of the cycle, it is recommended that two people move it. While one person
lifts the back of the cycle, the second person rmly holds the handlebar and tips the cycle
forward until it rolls on the wheels. Carefully move the indoor cycle to the desired location
and then lower it. CAUTION: To reduce the risk of injury, use extreme caution while
moving the indoor cycle. Do not attempt to move it over uneven surfaces and make
sure a safety space of min 20 inches to the nearest equipment is achieved.
ENGDEU ESP
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PREVENTATIVE MAINTENANCE
Regular maintenance must be performed on the cycle for optimal performance
and longevity. Please read and follow all instructions below. If the cycle is not
maintained as described, components may wear excessively and the cycle may
become damaged. Improper maintenance will void the warranty terms. If you have
questions about maintenance, contact your local distributor or refer
to www.matrixtness.com.com.
Note: Many maintenance procedures require lubricant spray. Manufacturer
recommends Brunox or a similar solvent and acid free lubricant.
Daily maintenance:
1. Make sure that the cycle is level. If the cycle rocks on your oor, turn the leveling feet
underneath the front or rear stabilizer until the rocking motion is eliminated (see HOW TO
MOVE THE CYCLE on page 12).
2. After each user nishes exercising, the Matrix V Series should
be disinfected and cleaned to maintain a hygienic environment. First, apply a
disinfectant spray to the handlebars and the saddle. Using a lint-free cloth, dry the
handlebars and the saddle. Next, apply a small amount of disinfectant to a lint-free cloth
and clean the adjustment knobs and the adjustment handles. Avoid using strong
detergents on the Matrix V Series frame.
Weekly maintenance:
1. Apply a small amount of the lubrication spray to a lint-free cloth, and thoroughly clean
the frame, the handlebar slider and seat sliders, the ywheel and the plastic parts of
the cycles.
2. For optimal performance of the resistance
system, and to minimize wear on the brake pad,
the acid, silicone and solvent free spray lubricant
should be applied to the brake pad using the lubri-
cation holes on the plastic part of the brake pad. If
fuzz or lint appears on the brake pad, the brake pad
has become too dry—lubricant spray should be ap-
plied more frequently. Make sure brake pad is tho-
roughly soaked from end to end with lubricant spray.
Then, wipe off the excess.
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Bi-weekly maintenance:
1. The cycle should not be used if the emergency
brake system is not working properly. While sitting
on the saddle and pedaling, test the brake by
pushing down the brake knob. The ywheel should
come to a quick and complete stop.
2. To maintain the easy adjustability of the saddle
post, the saddle post should be cleaned and
lubricated. Turn the rear adjustment knob counter
clockwise and slide the saddle post out of the
frame. Apply a small amount of lubricant spray to a
lint-free cloth, and clean the saddle post (A).
Next, apply a small amount of lubricant spray
inside of the rear frame sleeve. Then, reinsert
the saddle post into the frame and adjust it to the
desired height.
Next, loosen the rear lock handle and slide
the saddle carriage as far backward as possible.
Apply a small amount of lubricant spray to a
lint-free cloth, and clean the top of the saddle slide
(B). Then, slide the saddle carriage as far forward
as possible and clean the top of the saddle slide.
Finally, adjust the saddle to the desired position.
PREVENTATIVE MAINTENANCE
ENGDEU ESP
2
A
B
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3
3. To maintain the easy adjustability of the
handlebar post, the handlebar post should be
cleaned and lubricated. First, turn the front
adjustment knob counter clockwise and slide the
handlebar post out of the frame. Apply a small
amount of lubricant spray to a lint-free cloth, and
clean the handlebar post (C). Next, apply a small
amount of lubricant spray inside of the front
frame sleeve.
Then, reinsert the handlebar post into the frame
and adjust it to the desired height.
Next, loosen the front lock handle and slide
the handlebar carriage as far backward as
possible. Apply a small amount of lubricant spray
to a lint-free cloth and clean the surface of the
handlebar slide. Then slide the handlebar carriage
as far forward as possible and clean the top of the
handlebar slide. Finally, adjust the handlebar to the
desired position.
Monthly maintenance:
1. To maintain the smooth function of the
adjustment levers controlling the handlebar and
saddle,the metal threads on the adjustment levers
(A) must be lubricated. Use of a white lithium
grease is recommended.
C
PREVENTATIVE MAINTENANCE
1
A
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C
5
3. Some parts of the cycle may become loose
as a result of repeated use. Check pedals, toe
clips, and pedal straps, and make sure that they
are properly tightened. Next, check all exposed
screws, bolts, and nuts, and make sure that they
are properly tightened. Finally, check the saddle to
make sure that it is not loose or damaged.
4. The brake pad will become worn as a result of
repeated use. The cycle should not be used if the
emergency braking system is not working properly
(see page 12)! Should you feel that the resistance
system’s functions are decient, it is essential to
ne-tune the resistance system before the bike is
used again. Please check the setting of the brake
system as follows: rst turn the resistance knob on
the brake system as far as it will go to the left
(minimum braking effect). If the setting is correct,
the brake pads should be ush with the ywheel
and barely touching so that it’s possible to cycle
with a hardly noticeable amount of resistance. The
brake pad can be adjusted using a 10 mm wrench.
Next, check the brake pad for signs of wear. If the
brake pad does show signs of excessive wear,
thoroughly soak the brake pad with lubricant spray
using the 2 lubrication holes (C), and then wipe off
the excess.
2
B
2. To maintain the easy adjustability of the
resistance system, the screw threads on the lower
end of the brake rod should be lubricated. First,
turn the resistance knob clockwise until it stops.
Next, look under the right or left side of the frame
and locate the brake rod (B). Apply a small amount
of synthetic grease (white lithium grease) to the
thread on the brake rod. Then, turn the resistance
knob counter-clockwise until it stops.
PREVENTATIVE MAINTENANCE
ENGDEU ESP
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Finally, retighten the two outer lock nuts (C) to
secure the new adjustment and retigthen the two
axle nuts (B). At last reattach the maintenance
covers (A).
Check if belt drive is rmly tighten and does not
slip while riding under resisted load. In case the
belt slips, proceed using the same technique as
described above. Please note that a belt drive gear
never shows slack. In case of adjustment do not
apply too much tension.
The manufacturer recommends using an ultrasonic
voltage meter adhering to a natural frequency of
the belt of 3200 Hz ± 150Hz. Ball bearing damage
due to incorrect belt tension is excluded
from warranty. Graphics are the right side
of the Bike (riding position)
5. Belt drive
Important: A loose belt as well as an
overtightened belt may cause injury of the rider
or damage to the drive system. Checking belt
tension: to check for a loose belt, sit on the
saddle, place your feet on the pedals, move the
pedals until the crank arms are horizontal. Next,
push down the emergency brake lever and hold it.
Then, stand on the pedals and rock forward and
backward. There should be no play or slip in the
drive train. If there is slip or play in the drive train,
this indicates that the belt is too loose.
Correct a slipping belt drive train: to adjust
the belt, pull off the right and the left maintenance
covers (A). Loosen the axle nut (B) on both ends
of the ywheel axle by two full turns. Loosen the
inner adjustment nut (D) facing the ywheel axle
on each side of the ywheel. Next, loosen the
lock nut (C).
Then, turn both (right and left sides) of the inner
adjustment nuts (D) on the inside of the ywheel
bracket ¼ of a turn at a time (upward on the R side
and downward on L side) until the belt is properly
adjusted. Make sure to turn both adjustment nuts
exactly the same amount to avoid misalignment of
the ywheel. Re-check if the amount of play or slip
in the drive train has disappeared.
AB
C
4
D
D
C
PREVENTATIVE MAINTENANCE
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MAINTENANCE ACTIVITY AND REQUIRED SCHEDULE
Activity Rotation Details found on
Examples of maintenance Plan charts for in house service technicians:
Weekly maintenance Checklist
Bike No. Production code Observations Action taken Result Name / date
Feet leveling, disinfection and cleaning of the bike daily page 13
Servicing brake pads, detailed cleaning of the entire bike weekly page 13
Check emergency brake function bi-weekly page 14
Clean and lubricate saddle and handlebar sliders / posts bi-weekly page 14-15
Check adjustment levers monthly page 15
Check brake pad for signs of wear monthly page 16
Check brake system, lubricate monthly page 16
Check pedals, toe clip and straps for signs of wear monthly page 16
Check all connections and xings if they are secure and correctly tightened monthly page 16
Check belt drive train monthly page 17
ENGDEU ESP
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Monthly maintenance Checklist
Bike No. Production code Observations Action Taken Result Name / date
Bi-Weekly maintenance Checklist
Bike No. Production code Observations Action Taken Result Name / date
MAINTENANCE ACTIVITY AND REQUIRED SCHEDULE
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SPARE PARTS
Brake Parts 02 50 A
02 50 06
02 50 04
02 50 03 A
02 50 05
02 40 C S 08
02 40 CRMO R E 08
02 40 90
02 40 BE
02 40 C MD20 08
02 40 CRMO L E 08
02 40 C 2RS
Drive Gear Parts
ENGDEU ESP
02 40 BPG
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