Maxcess Fife-Tidland SE-46 User manual

MI 1 1039 B
SE-46.Deckblatt.fm
Fife-Tidland GmbH
GLOBAL WEB MANAGEMENT SOLUTION
guiding inspection slitting winding
Fifestraße 1 - 65779 Kelkheim - Deutschland
Siemensstraße 13-15 - 48683 Ahaus - Deutschland
Telefon: +49 - 6195 - 7002 - 0 Fax: +49 - 6195 - 7002 - 933
GB
Digital Line Sensor
SE-46
Operating Instructions

CONTENTS
SE-46 26.01.09MI 1 1039 B
I
INTRODUCTION 1-1
About these operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
SAFETY INSTRUCTIONS 2-1
Notes on using the SE-46 sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Information about safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
INSTALLATION 3-1
Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Installation location of sensor SE-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Mechanical fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Connections on sensor SE-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
COMMISSIONING OF THE SE-46 SENSOR 4-1
Sensor SE-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
COMMISSIONING OF WEB GUIDE CONTROLLERS 5-1
D-MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
1. Calibrating the analog signal inputs of the D-MAX Controller . . . . . . . . . . . . 5-1
2. Setting the ASC (Automatic Sensor Control) . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
3. Setting the polarity and gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
DP-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
1. Calibrating the analog signal inputs of the DP-20 . . . . . . . . . . . . . . . . . . . . . 5-8
2. Setting the ASC (Automatic Sensor Control) . . . . . . . . . . . . . . . . . . . . . . . . 5-12
3. Setting the polarity and gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
CDP-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
1. Calibrating Analog signal inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
2. Setting the ASC (Automatic Sensor Control) . . . . . . . . . . . . . . . . . . . . . . . . 5-17
3. Setting the polarity and gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
OPERATION VIA SENSOR KEYBOARD 6-1
Precondition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

CONTENTS
SE-4626.01.09 MI 1 1039 B
MI10391BIVZ.fm
II
User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Keys and their functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
SE-46 operation states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Instructions for calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Select a suitable reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Scan frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Sensor mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Calibration of the SE-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Enhanced functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Deviation Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Active Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Interrupted reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Active field of view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
PARAMETER SETTING VIA SENSOR KEYBOARD 7-1
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
M1 Deviation Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
M2 Scan Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
M3 Type of Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
M4 Active Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
M5 Hardware Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
M5.1 Distance Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
M5.3 Simulate Analog Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
MX menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
MX.1 - Active Field of View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
MX.2 - Profile Switching activated ? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
THE D-MAX OPERATOR INTERFACE IS USED FOR CONTROL 8-1
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Priority of keyboard and displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Top level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Calibration of the SE-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
D-MAX menu of the SE-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Menu identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
APPLICATION EXAMPLES 9-1
Edges of printed images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Guiding lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Complex patterns as guiding lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Setting the width of the reference pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Print marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
MAINTENANCE 10-1
Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

CONTENTS
SE-46 26.01.09MI 1 1039 B
III
TROUBLESHOOTING 11-1
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Display possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
LED display on the SE-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Problems when calibrating the reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
Error message when exiting a menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
Rollback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
Problems with guiding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Error messages on the optional D-MAX operator interface . . . . . . . . . . . . . . . . . . . . 11-7
Error message when exiting a menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Error messages when cancelling a calibration . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
TECHNICAL DATA 12-1
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Optical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
X1 plug connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
X2 plug connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
Output signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
Standards and regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
APPENDIX A - MENU STRUCTURE 13-1
APPENDIX B - SCAN FREQUENCY DIAGRAM 14-1
APPENDIX C - MENU STRUCTURE OF D-MAX 15-1
SERVICE 16-1
Requests for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1

1 - 1
INTRODUCTION
SE-4626.01.09 MI 1 1039 B
SE-46.Einführung.fm
1 INTRODUCTION
About these operating
instructions These Operating Instructions describe the commissioning,
operation and maintenance of the SE-46 digital line sensor
and provide important instructions for proper use.
These operating instructions are intended for both the
system construction master as well as the operator who uses
the SE-46 sensor in production. The Operating Instructions
must be read and applied by everyone who is responsible for
commissioning, operating or maintaining the SE-46 sensor.
The Operating Instructions must be carefully kept and must
always be available throughout the service life of the SE-46
sensor.
Translation of the original Operating Manual:
This Operating Manual is a translation. The original
Operating Manual was composed in German.
Proper use The SE-46 sensor is a line sensor for web guiding systems with
an optical viewing range of 30mm. The SE-46 recognises a
calibrated reference on the material web and generates
guide signals from it that are used together with a web guide
controller from Fife-Tidland GmbH for precise guiding of the
material web.
Note:
The SE-46 sensor must not be opened.
If the SE-46 sensor is opened, no claims will be honoured
under the warranty.

SE-46 26.01.09MI 1 1039 B
1 - 2
INTRODUCTION
Operating principle Active illumination (7) makes the material web brighter,
which makes Information such as contrast transitions, lines or
structures more visible. The SE-46 sensor samples this
information with an imager (8) and compares it with an
image line of the template saved during the calibration
(reference). The sensor derives
the position difference (offset)
from this information if the similarity is sufficient.
A target light (9 - Fig. 1.1) makes it possible to display
detected positions on the material web while operation
continues. The distance between the target light and the
viewing area is 45mm (see also A in Fig. 1.2, page 1-3).
1Keyboard
2 Threading for sensor bracket
3Softwarenumbers
4 Connections
5 Ambient light hood
6Nameplate
7 Illumination
8Imager
9 Target light
Fig. 1.1: Layout of the SE-46 sensor
1
5
2
4
3
7
8
9
6

1 - 3
INTRODUCTION
SE-4626.01.09 MI 1 1039 B
SE-46.Einführung.fm
The notch in the front (2) of the ambient light hood
identifies the center of the sensor field of view.
When the distance between the sensor and material web (7)
is 10mm, the notch in the side (3) of the ambient light hoot
is located exactly above the viewing area.
The side slots (4) in the ambient light hood indicate the
viewing direction (6) independently of the distance from the
sensor to the material web.
Options Illumination
The SE-46 sensor provides high-intensity colour lighting
(RGB) for on-light applications that can be used to make
even very faint orientation features visible.
1 Ambient light hood
2 Marking of sensor center line
3 Marking of viewing area at a
distance of 10mm
4 Marking of viewing direction
5Targetlight
6 Viewing direction
7Materialweb
8 Sensor field of view
A Distance from the viewing area to the target
light
Fig. 1.2: Ambient light hood and target light
1
5
2
4
6
3
45mm
7
A
8

SE-46 26.01.09MI 1 1039 B
1 - 4
INTRODUCTION
Fife-Tidland GmbH offers additional types of illumination for
other applications that cannot be detected with this standard
lighting.
Beginning with firmware version 004, the sensor can also be
used for back light applications.
A D-MAX operator interface is used for control
The SE-46 sensor can also be set and calibrated with a
D-MAX operator device. This may be a convenient solution,
for example, if the SE-46 is mounted in a place that is not
suitable for operation or if guiding of the material web is
implemented by a D-MAX system.
Fig. 1.3: D-MAX operator interface

2 - 1
SAFETY INSTRUCTIONS
SE-4626.01.09 MI 1 1039 B
SE-46.Sicherheit.fm
2 SAFETY INSTRUCTIONS
Notes on using the SE-46
sensor Problem-free and reliable operation of the SE-46 sensor
requires that the system be properly transported, stored,
installed and placed in operation. Proper operation and
careful maintenance will ensure a long service life for your
sensor.
Only persons who are acquainted with the installation,
commissioning, operation and maintenance of the sensor
and who possess the necessary qualifications for their
activities may work on the SE-46 sensor.
Please note the following:
–The content of these Operating Instructions
–National and local requirements for accident prevention
and environmental protection
Information about safety
instructions The safety instructions and symbols described in this section
are used in these Operating Instructions. They are used to
avoid possible dangers for users and to prevent material
damage.
Safety instructions
SIGNAL WORD:
Source of danger and its results.
ÖAvoiding dangers.
The signal word WARNING refers to the danger of moderate
to severe bodily injuries.
The signal word CAUTION refers to the danger of slight to
moderate bodily injuries or material damage.

SE-46 26.01.09MI 1 1039 B
2 - 2
SAFETY INSTRUCTIONS
Symbols
Warning/caution - dangerous area
Reference to general hazards that may result in bodily injuries
or damage to the device
Warning/caution - danger due to crushing
Refers to danger of injury caused by crushing
Warning/caution - danger due to cutting
Refers to danger of injury caused by cutting
Warning/caution - danger due to temporary blinding
Refers to dangers that may be caused by being briefly
blinded.
Additional symbols
–This dash is followed by an enumeration.
zThis dot is followed by a prompt to do something.
1. Prompts following describing what to do in numbered
order.
Note:
Reference to important information.
Hazards Observance of the following points is mandatory to ensure
reliable work with the SE-46 sensor.
Installation and
commissioning zIf a sensor is damaged, it must not be installed or placed
in operation.
zAll assembly tasks on the sensor must only be performed
when there is no electrical power in the system.
zAssembly tasks and mechanical settings must only be
performed when the machine has been stopped and
secured from being turned on again.