Maxcess TIDLAND Roll Restorer User manual

Roll Restorer
User Manual
EN Standard Duty Model - 270048085
Heavy Duty Model - 270048086
MI 270049091 1
TIDLAND WINDING SOLUTIONS

CONTENTS
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
SAFETY 1-1
CONTACT US 1-1
RECOMMENDED TOOLS 1-1
INTRODUCTION 2-1
SPECIFICATIONS 2-1
ADAPTER OPTIONS 3-1
PARTS IDENTIFICATION 4-1
Standard Duty Model................................................................................................. 4-1
Heavy Duty Model ..................................................................................................... 4-2
SETUP 5-1
Expander Head and Flange Adapter ........................................................................... 5-1
Air Pump................................................................................................................... 5-2
Positioning................................................................................................................ 5-3
OPERATION 6-1
How it Works............................................................................................................. 6-1
Operating the Ram Assembly .................................................................................... 6-2
MAINTENANCE 7-1
Spare Parts................................................................................................................ 7-1

1-1 SAFETY
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Safety
Keep hands clear of pinch points!
Follow safety procedures as outlined for use with hydraulic equipment.
Do not use lubricants during maintenance of this product. Lubrication will cause
contamination by accumulation of dust or debris in the moving parts.
Unit repair procedures are not covered in this document. If this product cannot be made
operational with the use of these instructions, contact Maxcess Customer Service
CONTACT US
1.800.426.1000 www.maxcessintl.com
1.360.834.2345
RECOMMENDED TOOLS
Standard and Heavy Duty Model
Supply air 80 psi min / 100 psi max (5.51/6.89 bar)
Adjustable Wrench
Allen Wrench – M4
Allen Wrench – 7/32

2-1 INTRODUCTION
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Introduction
Specifications
The Roll Restorer is a device used to restore rolls containing crushed cardboard cores to
round so that the roll may be used in production. The Roll Restorer may be used to restore
fiberglass rolls, wrapper rolls, etc. with crushed cardboard cores. It will not work with metal or
plastic cores, as they are not flexible and could break.
∙The Standard Duty Roll Restorer is for use with shorter and lighter weight cores.
∙The Heavy Duty Roll Restorer is for use with cores up to 8000 pounds or over 10 feet
long.
Before operating the Roll Restorer or using this procedure, we recommend that you watch
the demonstration video on the Maxcess YouTube channel:
https://www.youtube.com/@maxcessintl
Standard Model Heavy Duty Model
Core ID 50.8 -152.4 mm 2.00-6.00 inches 50.8 - 304.8 mm 2.00-14.00 inches
Maximum Roll
Diamete
r
1473 mm 58 inches 1676 mm 66 inches

3-1 ADAPTER OPTIONS
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Adapter Options
Standard Duty
Core ID Expander Head Adapter Flange
3 inch 27L860570 270048910 *27L860575
3.5 inch 27L860570 270038031 N/A
4 inch 27L860571 270048911 *27L860576
5 inch 27L794008 270048912 *27L860577
5.25 inch 270020700 270020701 N/A
6 inch 27L860572 N/A N/A
*For Use with Legacy Roll Restorer Part #27L793138
Heavy Duty
Core ID Expander Head Adapter Flange
6 inch 27L860572 270021104
6.75 inch 27L783567 27L860464HD
8 inch 27L891715 27L891716
10 inch 27L860573 270018836
12 inch 27L787786 270020878
14 inch 270049177 N/A

4-1 PARTS IDENTIFICATION
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Standard Duty
1 Pull Rod 5
A
dapter Flange (Sizes Vary)
2 Bar Lock Assembly 6 Expander Head (Sizes Vary)
3 Ram 7
A
ir Pump
4 Hydraulic Expander Housing 8 Jack

4-2 PARTS IDENTIFICATION
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Heavy Duty
1 Pull Rod 5
A
dapter Flange (Sizes Vary)
2 Bar Lock Assembly 6 Expander Head (Sizes Vary)
3 Ram 7
A
ir Pump
4 Hydraulic Expander Housing 8 Jack

5-1 SETUP
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Expander Head and Flange Adapter
Cores must be at least 1 5/8" open in order to insert the standard draw bar and start
the smallest expander head diameter (2 inches).
The expander head can be plus or minus 1/16" in
outer diameter from the internal diameter of the
crushed core original diameter (n).
Determine the size of the expander head that you
need, and whether you will need to install an
adapter flange onto the expander housing.
Standard Duty:
Flange ID to be 3/16 over the Core ID
Heavy Duty:
Flange ID to be 1/8 over the Core ID
Install an adapter flange, if needed.
Place the adapter flange on housing
Insert screw and tighten

5-2 SETUP
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Air Pump
Vent the reservoir (hydraulic fluid)
To improve hydraulic fluid delivery and increase usable
hydraulic fluid capacity:
1. Remove the red shipping plug
2. Replace it with the filler/vent cap before using the
pump.
Air connection
Supply air: 80 psi minimum
10 to 12 inch cores may require 90 to 110 psi
1. Remove the red shipping plug.
2. Insert an air fitting – minimum 1/4" – for supply
air, and connect supply air to the pump.
Hydraulic connection
Pressurized equipment is potentially hazardous.
Hydraulic connections must be securely fastened before
building pressure in the system.
Release all system pressure before loosening any
hydraulic connection in the system.
To prevent debris from entering the hydraulic system,
always check that the self-sealing connector fitting is
clean before making the connection.
If the hydraulic fitting connection is not tight, hydraulic
pressure will not be able to equalize and the ram end will
not retract back into the ram housing.
Attach the hydraulic line from the pump to the female
fitting on the hydraulic ram assembly.

5-3 SETUP
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Positioning the Roll Restorer Assembly
The core expander housing is positioned in the center of the
jack during shipping.
Before operating:
Loosen the bolts connecting the core expander
housing to the jack.
Slide the core expander housing along the slots so the
open end is positioned as far as possible away from
the center of the jack.
Make sure the bolts connecting the core expander housing to
the jack are securely tightened prior to operation.
Roll must lie flat on its supporting surface.
1. Position the roll with the crushed side UP as shown.
2. Chock the roll on both sides to prevent unexpected
movement during operation.
Uncrushed End
1. Position the Roll Restorer assembly near end of the roll, with the adapter flange
against the crushed end of the roll.
2. Insert the pull rod into the bar-lock
3. Push the pull rod through the core until it extends a few inches out of the other end of
the core.
4. Align the pull rod with the perceived centerline of the crushed core so that the adapter
flange and core centers are as close to concentric as possible.
Note: Use the jack to adjust the height of the core expander housing to align the pull rod with
the centerline of the crushed core.
Crushed End
1. Thread the expander head all the way onto the pull rod
2. Push it by hand into the core a little to ensure that it is engaged.
3. Tap the expander head into the end of the core until it is snug.
4. Align the centerline of the core expander housing as close to the original centerline of
the cardboard core as possible.
Note: If you cannot determine the original centerline, position the core expander
housing centerline slightly below the centerline of the core you are about to restore.
This will help prevent the roll from lifting off the floor, which could damage the pull rod.

6-1 OPERATION
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Operation
Operation Components
1 Supply air 9 Lock/unlock lever for pull rod
2 Foot pump 10 Adapter flange with thumbscrew
3 Breather vent (replaces shipping plug) 11 Wound roll
4 Hydraulic line connected to ram housing 12 Core (crushed area)
5 Hydraulic line fitting 13 Expander head
6 Hydraulic ram housing 14 Core, restored area
7 Bar Lock assembly, pull rod Actuate pump
8 Pull rod (XXXX diameter, custom length) Release pump
How it Works
Expander head (13) is the tapered cone that is attached to a rod and pulled through the core.
Pull rod (8) or draw rod carries the expander head through the crushed core.
Adapter flanges (10) attach to the expander head housing.
Hydraulic ram with bar lock assembly (6, 7) grips the pull rod/expander head assembly and
draws it through the crushed core.
In the unlocked position, the pull rod can pass freely in and out of the hydraulic ram bar lock.
As you move the lever (9) into the lock position, you will feel pressure as the internal teeth
contact the rod. When you move the lever completely into the lock position, the rod is locked in
place and only the hydraulic ram will move the rod in or out of the core.
When you step on the pump, the hydraulic ram assembly pushes against the bar lock, pulling the
rod with expander head through the crushed core.
Cores must be at least 1 5/8" open in order to insert the pull rod and start the smallest
expander head diameter (2 inches).
A
B

6-2 OPERATION
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Operating the Ram Assembly
1. Move the bar-lock lever to the LOCK position to engage the pull rod with the ram
assembly.
2. Step on the pump; the hydraulic ram assembly will push against the bar-lock and
begin to pull the rod with expander head through the crushed core until the ram
reaches full stroke (3 to 5 inches).
3. Step on the forward part of the pump to equalize the hydraulic pressure.
4. Move the bar-lock lever to the UNLOCK position; the bar-lock assembly automatically
retracts into the ram housing. If the bar-lock assembly does not automatically retract
check the hydraulic connection.
5. Repeat steps 1 through 4 until the expander head is drawn all the way through the
roll.
6. Move the Roll Restorer unit away from the roll.
7. Remove the expander head from the pull rod; remove the pull rod and place it back in
storage on the cart.

7-1 MAINTENANCE
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Care and maintenance of hydraulic equipment
∙The hydraulic equipment supplied with your Roll Restorer has been completely tested
and is of the highest quality. With a small amount of care, it will give you years of
service.
∙This equipment is shipped pre-filled with the proper amount of oil.
∙Whenever oil needs to be added, remove the filler plug located on the corner of the
pump and add a Gulf Paramont No. 45 hydraulic oil or equivalent.
∙The pump has an 80 cubic inch capacity reservoir.
∙Fill it to approximately 1/2" from being full.
∙The ram and ram end of the hose are fitted with a quick disconnect coupling: These
have built-in spring-loaded check valves that allow you to disconnect the two without
loss of hydraulic oil.
∙When connecting the hose half-coupler to the ram, make sure to wipe fittings clean.
Any dirt introduced into the system can work its way into the pump and cause a
malfunction.
∙Occasionally, a few drops of oil should be introduced into the air fitting on the air pump
to lubricate its internal mechanism, especially if your air system has a high moisture
content.
Preserving the restored core
If you do not insert plugs into a crushed core behind the expander head, the core may return
to its crushed state when you pull the expander head out of the core.
Insert a plastic or steel plug that has an OD slightly smaller than the ID of the crushed roll
core behind the expander head and position it as close to the back of the expander head as
possible.
Your partner will continue to position this plug behind the expander head as you work the
hydraulic ram thereby pulling the expander head through the core.
As the expander head approaches the crushed end of the core, you need to continuously
position the center of adapter flange so that it is as close to the center of the cardboard core
as possible. If the core is severely crushed, the adapter flange and rod may need to be
positioned slightly below the center of the crushed core.
Once the expander head is pulled completely out of the core, position the plug as close to
the crushed end as possible. Be careful not to knock the plug over or you may need to start
over with restoring the core to round again.
Add at least one more plug into the previously crushed core to help retain the round shape.
At the first opportunity, insert a standard unwind stand roll shaft, or an insert, into the
restored core of the roll. As you insert the shaft, it will knock the plugs out of the previously
crushed end of the core.
Note: Badger Plug, Greenville, WI offers Heavy Duty and standard duty flanged steel knock-in
plugs. 920-757-7300 BadgerPlug.com

7-1 SPARE PARTS
www.maxcessintl.com Tidland Roll Restorer MI 270049091 1
Spare Parts and Accessories
Pull Rod
Lengths Vary
Contact Maxcess
for Part Number
Adapter Flange (Sizes Vary) See Page 3-1 for
Part Numbers
Expander Head (Sizes Vary) See Page 3-1 for
Part Numbers
Ram 27L783012
Air Pump 27L783013
Air Pump Hose 27L783011
Jack 270048098

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