
MAXEONSOLARTECHNOLOGIES,LTD.
SafetyandInstallationInstructions‐Document539821RevB
©2022MaxeonSolarTechnologies,Ltd.Allrightsreserved.Specificationsincludedintheseinstructionsaresubjecttochangewithoutnotice.Page|4
5.2MountingConfigurations
Modulesintegratedintoormountedoveraroofingsystemmustbemounted
overafire‐resistantroofcoveringratedfortheapplication.Modulesmaybe
mountedatanyangle,fromhorizontaltovertical.Toreducesoiling,modules
shouldbemountedataminimumof5degrees.
Specificinformationonmoduledimensionsandthelocationofmountingand
groundingholesisprovidedinAppendix.Thesysteminstallerisresponsiblefor
thedeterminationoflocation‐specificloadrequirements.
ItshouldbenotedthatwatertightnessisnotensuredbyMaxeon,therefore,if
watermanagementisrequired,themountingsystemshouldbedesigned
accordingly.
ThemoduleisonlyCSAListedforusewhenitsfactoryframeisfullyintact.Do
notremoveoralterthemoduleframe,anddonotcreateadditionalmounting
holesbecausedoingsomaycompromisetheintegrityoftheframe.
Modulesmaybemountedusingthefollowingmethodsonly:
1) FrameHoles:Securethemoduletothestructureusingthefactory
mountingholes.Four1/4″stainlesssteelbolts,withnuts,washers,andlock
washersarerecommendedpermodule;tightenedtoamin.torqueof10in‐
lb.Thismethodhasbeencertifiedbyathird‐partyorganizationaccordingto
UL1703.Forframeholemounting,modulesmustbesecuredusingthe
holesshowninAppendix.
2) Clamps:Mountthemodulewiththeoppositeclampsonthelongerand/or
shortersidesofthemodule.Installersshouldensuretheclampsareof
sufficientstrengthtoallowforthemaximumdesignpressureofthe
module.ClampsarenotprovidedbyMaxeon.Clampsthatsecuretothetop
oftheframemustnotdeformthetopflange.Clampsmustapplyforce
collinearwiththe‘wall’ofthe
moduleframeandnotonlytothe
topflange.Clampsorinstallation
proceduresthatputexcessive
forceonthetopflangewill
deformtheframe,voidthe
modulewarrantyandriskglass
breakage.Figure1aillustrates
locationsfortopframeclamp
force.Whenclampingtothe
moduleframe,torqueshouldneverexceed132in‐lbs(15Nm)toreduce
chancesofframedeformationand/orglassbreakage.Iftheclamp
manufacturerrecommendsaspecifictorquevaluewhichislowerthan132
in‐lbs(15Nm),theinstallershouldusetheclampmanufacturer’storque
value.Iftheclampmanufacturerrecommendsaspecifictorquevalue
whichishigherthan132in‐lbs(15Nm),theinstallershouldcontactthe
clampmanufacturerforacceptanceofthe132in‐lbs(15Nm)maximum
torquevalueortofindalternativeclamps.Acalibratedtorquewrenchmust
beused.Mountingsystemsshouldbeevaluatedforcompatibilitybefore
installingspeciallywhenthesystemisnotusingClamps.
Minimumclampwidthallowanceis≥35mm,andforcornerclampingthe
minimumclampwidthis:≥50mm.Clampsshouldnotbeincontactwiththe
frontglassandclampsshouldnotdeformtheframe.
Clampswithgroundingfeaturessuchasteeth,pinsthatpenetratethe
ionizationoftheframeareknowntodeformtheframeandbreakthe
moduleglass.Alltheclampswithgroundingfeaturesshouldbeusedatthe
installer/customer’sownrisk.
5.3GroundMountApplicationsforBifacialmodules
Variousenvironmentalandinstallationparametersaffectbifacialgain.Albedoisa
measureoftheamountoflightreflectedfromthegroundsurface.Ahigher
albedofactorwillincreaseirradianceonthebacksideandresultinhigherbifacial
gainofthemodule.Thesurfaceconditions,monthoftheyear,timeofday,GHI
andDNIbothinfluencetheamountofincidentrearsideirradiance.
Maxeonrecommendstocheckwithsolarmodulemountinghardwaresupplierin
ordertodeterminetheStructureShadingfactorofyourparticularinstallation.
TheStructureShadingFactorvarieswithrackingsystemdesign,irradiance,
albedoandheightofmoduleinstallationabovegroundandhasanoverallimpact
ontherearsideirradiancemismatch.
TheRearsidemismatchlossesareproportionaltothealbedo,heightofthe
modulesabovegroundandstructureshadingfactor.Theirradiancenon‐
uniformityontherearsideresultsinmismatchgenerallyasthealbedoincreases
andinstallationheightofthemodulesarelowertotheground.
5.4RooftopApplicationsforBifacialmodules
Bifacialmodulesusedirect,reflectedordiffusesunlightattherearsideto
generateadditionalpower.Therefore,itisrecommendedtousebifacialmodules
installedonflatroofapplications.
Inordertomaximizethebifacialgainattherooftopapplicationsthefollowing
parameterslistedbelowshouldbeconsidered:
SurfaceAlbedo
RoofIntegrity
ModuleTiltAngle
ModuleElevation
StructuralBacksideShading
Thebifacialmodulescanbemountedbothlandscapeorportraitorientationas
showninAppendixsection.
Wheninstallingabifacialmoduleonaroof,ensurethattheroofconstructionand
thestructuralloadcalculationsofthebuildingaresuitable.
Bifacialgaintendstobemosteffectivewithahighertiltangle.
Asthetiltangleandthemoduleelevationfromtheunderlyingsurfaceincreases,
morereflectedlightanddiffuselightcanbecapturedbythemodule.
Themountingrailsshallbedesignedtolimittherearsideshadingasmuchas
possible.
5.5BifacialElectricalConsiderations
Theoverallelectricalbifacialgainisdeterminedbythecombinationofsurface
albedo,irradiance,moduletiltangle,shadinglossesfromtherearside,rearside
mismatchandmoduleelevationaboveground.PleaserefertotheMaxeon
datasheetfortheelectricaloutputswithrespecttotheoverallbifacialgain.
Pleaseutilizeasuitableperformancesoftwarepackagetosimulatetheoverall
bifacialgain
5.6HandlingofModulesduringInstallation
Donotplacemodulesfaceforwardindirectcontactwithabrasivesurfaceslike
roofs,driveways,woodenpallets,railings,stuccowalls,etc…
Themodulefrontsurfaceglassissensitivetooilsandabrasivesurfaces,which
mayleadtoscratchesandirregularsoiling.
Duringstorage,modulesneedtobeprotectedfromrainoranykindsofliquids.
Requiredstoragetemperatureisbetween10°Cto40°Cinadryenvironment
(humiditybetween30to80%).Donotstoremodulesoutdoortoavoidmoisture
andwetconditions.
Modulesthatfeatureantireflectivecoatedglassarepronetovisiblefingerprint
marksiftouchedonthefrontglasssurface.Maxeonrecommendshanding
moduleswithanti‐reflectiveglasswithgloves(noleathergloves)orlimiting
touchingofthefrontsurface.Anyfingerprintmarksresultingfrominstallation
willnaturallydisappearovertimeorcanbereducedbyfollowingthewashing
guidelinesinSection6.0below.Anymodulecoverage(coloredplastictarpsor
similar)duringinstallationcanleadtopermanentfrontglassdiscolorationandis
notrecommended.Theuseofvacuumliftingpadscancausepermanentmarks
onthefrontglass.Neverliftormovethemoduleusingthecablesorthejunction
boxunderany‐circumstances.
Systemenergizationandshutdownproceduresneedtobefollowedbasedon
respectiveNationalguidelinesandlocalregulations.Safesiteoperational
practicesmustbeadheredbeforeenergizingthePVsystem(e.g.electrical
continuity,avoidingdirectcontactwithelectrical/framingequipment,wearing
safetyPPE,etc.).Systemshouldbeelectricallydisconnectedduringmaintenance,
upgrades,andmodificationworkswhichcanaffecttheoperationofPVsystem.
6.0MaintenanceandCleaning
TrainedMaxeondealerortrainedMaxeonsupportpersonnelshouldinspectall
modulesannuallyforsafeelectricalconnections,soundmechanicalconnections,
andfreedomfromcorrosion.
Periodiccleaningofmoduleglasshasresultedinimprovedperformancelevels,
especiallyinregionswithlowlevelsofannualprecipitation;thereforeMaxeon
recommendsperiodiccleaningofthemodules.
Tocleanamodule,washitsglasssurfacewithpotable,non‐heatedwater.
NormalwaterpressureisadequatewhencleaningtheARglass.Some
Forcemustnotdeform
topframeflangeor
glassmaybreak
Figure1a:ClampForceLocations
Forcecan
beapplied
inlinewith
framewall