Maxon M-KIT100 User manual

M-KIT100/101/102
Assembly Instructions
Document Number: 181-03001
Revision Date: November 2008
®
These instrucons must be followed exactly. Failure to
follow these instrucons could damage the product or
result in injury to persons using or assembling the product.
Maxon Furniture Inc. shall not be liable for any costs, loss,
damage, expenses or injuries resulng from failure to
properly assemble the product in accordance with these
instrucons.
Maxon Furniture Inc.
An operang company of the HNI Corporaon
www.maxonfurniture.com
Customer Service 1-800-876-4274

Page 2 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or
assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly
assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Quanty Part Number Descripon
4 PLNR4236 Non-Raceway Panel, 42H x 36W
2PLNRCP42 Corner Post Kit, 42” High
2LCCT123636TM Corner Countertop, 12D x 36W x 36W
1UWR2472TM Rectangular Worksurface, 24D x 72W*
* The Worksurface carton contains two RH and one LH Canlevers screwed to the worksurface.
For installaon assistance or to report missing parts, please contact Customer Service at 1-800-876-4274
PLNR4236 PLNR4236
UWR2472TM
LCCT123636TM
PLNRCP42
PLNRCP42

Page 3 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or
assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly
assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Tools Required for Assembly
Hardware Kits
Please ensure all required pieces are present before beginning assembly. Some steps may require a second
person for assistance.
Panel Hardware (PLNR4236)
Rectangular Worksurface Hardware (UWR2472TM)
Phillips Screwdriver
Level
Drill/Screw Gun
with Phillips bit
Rubber Mallet
Boxcuer
Tape Measure
1/2” Box End or
Adjustable Wrench
Wire Cuers
End Cap
Provided: 4
Used: 2
Top Cap Spacer
Provided: 4
Used: 2
I-Beam Panel Connector
Provided: 24
Used: 24
#8 x 1/2" Phillips Flat Head
Provided: 8
Used: 2
Straight Alignment Bracket
Provided: 4
Used: 1
Lock Bar
Provided: 4
Used: 1
Provided: 1
Used: 0
RH Corner Bracket
Provided: 1
Used: 0
LH Corner Bracket
Provided: 1
Used: 0
#10 x 3/4" Pan Head Screw
Provided: 16
Used: 9

Page 4 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or
assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly
assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Hardware Kits
Corner Post Hardware (PLNRCP42)
Corner Countertop Hardware (LCCT123636TM)
Top Cap Spacer
Provided: 6
Used: 0
Straight Alignment Bracket
Provided: 2
Used: 2
I-Beam Panel Connector
Provided: 12
Used: 6
Wedge Bracket
Provided: 6
Used: 4
Brackets are shipped
in strips of 3 - break
apart before using.
Angle Alignment
Bracket
Provided: 6
Used: 2
Corner Post Cap
Provided: 2
Used: 2
Provided: 4
Used: 2
#10 x 3/4" Pan Head Screw
Provided: 32
Used: 28
LH Countertop Bracket
Provided: 6
Used: 5
RH Countertop Bracket
Provided: 6
Used: 5

Page 5 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or
assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly
assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Installing the Panels Slide/pry the Top Cap from each PLNR4236 1.
Panel, being careful not to damage the parts
(Figure 1).
CAUTION! The following steps may require
assistance to complete.
Posion the PLNR4236 Panels in their 2.
approximate installed placement and level by
turning the Glides on the boom of the Panel
Frame with a 1/2 inch wrench.
On one PLNR4236 Panel, insert one Straight 3.
Alignment Bracket into the notch located on
the PLNR4236 Panel’s edge at the boom of
the PLNR4236 Panel frame (Figure 2).
Place one PLNRCP42 Corner Post on top of 4.
the Straight Alignment Bracket.
Connect the PLNRCP42 Corner Post to the 5.
PLNR4236 Panel by sliding plasc I-Beam
Panel Connectors down the grooves in
between the PLNRCP42 Corner Post and the
PLNR4236 Panel’s edge (Figure 3).
TIP! Use 3 I-Beam Panel Connectors in
each groove.
Using wire cuers or snips, trim the excess 6.
I-Beam Panel Connector length so that the
grooves are completely lled and ush with
the PLNR4236 Panel frame top.
Place one PLNR4236 Panel against the 7.
PLNRCP42 Corner Post at a 90° angle from the
rst PLNR4236 Panel (creang an L-shape).
Insert one Angle Alignment Bracket (Figure 2 8.
& Figure 4) into the slots of the two PLNR4236
Panels being connected.
Tip! Use two slots near the boom to
help eliminate interference with future
accessory installaons.
Figure 1
Panel end
Top Cap
Figure 2
Figure 3
Figure 4
TOP VIEW
I-Beam Panel
Connectors
90
INTERIOR
ASSEMBLED VIEW
Angle
Alignment
Bracket
Corner
Post
Angle Alignment
Bracket
Straight Alignment
Bracket
Glide
PLNR4236
Panel
PLNR4236
Panel
I-Beam Panel Connectors
PLNRCP42
Corner Post

Page 6 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or
assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly
assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
While holding the Angle Alignment Bracket in 9.
place, connect the second Panel by inserng
the I-Beam Panel Connectors as directed in
Steps 5-6.
Add one PLNR4236 Panel to the L-shape by 10.
inserng one Straight Alignment Bracket
between the adjoining PLNR4236 Panels and
connecng with the I-Beam Panel Connectors
(Figure 5).
Trim the excess I-Beam Panel Connector 11.
length with wire cuers or snips as directed
in Step 6.
TIP! Leveling the panels by adjusng
the Glides may ease the I-Beam Panel
Connector installaon.
To secure the PLNR4236 Panels, center the 12.
Lock Bar over two PLNR4236 Panels (Figure
5) and aach with two #8 x 1/2” Flat Head
Self Drilling Screws (Figure 6).
Repeat Steps 3 - 6 to aach the remaining 13.
PLNRCP42 Corner Post to the assembled
PLNR4236 Panels (Figure 7).
Repeat Steps 7 - 9 to aach the remaining 14.
PLNR4236 Panel. This completes the
installaon of the PLNR4236 Panels.
Figure 7
Figure 6
Figure 5
Straight Alignment
Bracket
Panel Connectors
Lock Bar
#8 x 1/2" Phillips
Flat Head Screw
TOP VIEW
#8 x 1/2" Phillips
Flat Head
Lock Bar centered
over panels.
Corner
Post
PLNR4236
Panel

Page 7 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or
assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly
assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Installing Panel Trim Install metal Wedge Brackets at all panel-1.
to-corner-post connecons by inserng the
Wedge Bracket ange between the PLNR4236
Panel and the PLNRCP42 Corner Post (Figure
8).
TIP! Four Wedge Brackets will be
installed.
Install one Corner Post Cap onto the two 2.
PLNRCP42 Corner Posts (Figure 9.a).
TIP! Two Corner Post Caps will be
installed.
Install one End Cap into the two PLNR4236 3.
Return Panel Top Caps (Figure 9.b).
Snap the two Top Caps onto the two PLNR4236 4.
Return Panels.
TIP! The End Cap tab should t into the
Panel frame.
Install one Top Cap Spacer into the end of 5.
each of the other two Top Caps (Figure 9.a).
Snap the two Top Caps onto the two 6.
PLNR4236 Panels with the Spacer end next to
the PLNRCP42 Corner Posts.
Figure 8
TOP VIEW
Wedge
Brackets
End Cap
Spacer Cap
Corner
Post
Cap
PLNR4236
Return
Panel
PLNR4236
Return
Panel
End Cap
(2 places)
Wedge Bracket
(4 places)
Corner Post
Cap
(2 places)
Spacer Cap
(2 places)
Figure 9.b
Figure 9.a
Top Cap

Page 8 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or
assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly
assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Unpack the two LCCT123636TM Countertop 1.
boxes and hardware kits.
TIP! Lay the Countertops on a so surface
unl you are ready to install them.
Place LH and RH Countertop Brackets into the 2.
Panel Slots on the end of a PLNR4236 Return
Panel (Figure 10).
Posion Corner Countertop on the Panels 3.
and align with Brackets.
Aach LH and RH Countertop Brackets to 4.
Countertops with two #10 x 3/4” Pan Head
Screws, installing the screw closest to the
panel rst.
ATTENTION! DO NOT completely ghten
the screws to allow for adjustment.
While ghtening the #10 x 3/4” Pan Head 5.
Screws, pull the RH and LH Countertop
Brackets up in the slots unl they are ush
with the top of the PLNR4236 Return Panels.
TIP! Make sure Bracket teeth are fully
engaged in Panel slots.
Repeat Steps 1-5 to install the second 6.
LCCT123636TM Countertop.
Adding the Countertops
Figure 10
FRONT VIEW
LCCT123636TM
Countertop
RH
Countertop
Bracket
LH
Countertop
Bracket
PLNR4236
Return
Panel
PLNR4236
Return
Panel

Page 9 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or
assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly
assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Adjust and align LCCT123636TM Countertops 7.
to PLNR4236 Panels.
Connect LCCT123636TM Countertops 8.
together using two Aaching Brackets (1 on
each side of the PLNR4236 Panels) and four
#10 x 3/4” Pan Head Screws per Bracket
(Figure 11).
Aach one pair of LH and RH Countertop 9.
Brackets to each Countertop on the outside
corner of the workstaon with two #10 x 3/4”
Pan Head Screws per Bracket (Figure 12).
Aach one LH and RH Bracket to the inside 10.
corners of the workstaon with two #10 x
3/4” Pan Head Screws per Bracket (Figure
13).
Fully ghten all screws when LCCT123636TM 11.
Countertops are aligned with each other and
the PLNR4236 Panels.
Figure 13Figure 12
BACK VIEW
Attach the inside screw
first to help ensure Bracket
teeth are fully engaged
in the panel slots.
Attaching
Bracket
(use 2 Brackets,
1 on each side
of the panels)
#10 x 3/4"
Phillips
Pan Head
Screw
Figure 11
LH & RH Countertop
Brackets
LH & RH
Countertop
Brackets
RH Countertop
Bracket
LH Countertop
Bracket (hidden)

Page 10 of 10 M-KIT100/101/102 Assembly Instrucons 181-03001
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons using or
assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from failure to properly
assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Unpack the Worksurface UWR2472TM and 1.
hardware kit.
TIP! Be sure to lay the Worksurface on a
so surface unl you are ready to install
it.
Unscrew the Canlever Brackets from the 2.
Worksurface.
Install two RH Canlever Brackets in the right 3.
hand slots of Panels A & B at about 28” from
the oor (Figure 14).
With the Canlever lted up at about 45°, 4.
slide the top tooth into the panel slot, then
rotate the Canlever down to engage the
other teeth (Figure 15).
Install the LH Canlever Bracket in the le 5.
side of panel A as instructed in Steps 3 - 4
(Figure 14).
Aach the Worksurface to the LH and RH 6.
Canlever Brackets using three #10 x 3/4”
Pan Head Screws in each Canlever Bracket
(Figure 16).
TIP! A total of nine #10 x 3/4” Pan Head
Screws will be used.
Adding the Worksurface
Figure 16
28"
RH Cantilever
Bracket
LH Cantilever
Bracket
(hidden)
Panel A
Panel B
#10 x 3/4" Pan Head screw
(3 per Bracket, 9 total)
LH Cantilever Bracket
Figure 14
Figure 15