Maxon M-KIT118 User manual

M-KIT118/119/120
Assembly Instructions
Document Number: 181-03007
Revision Date: November 2008
®
Maxon Furniture Inc.
An operang company of the HNI Corporaon
www.maxonfurniture.com
Customer Service 1-800-876-4274
These instrucons must be followed exactly. Failure to
follow these instrucons could damage the product or
result in injury to persons using or assembling the product.
Maxon Furniture Inc. shall not be liable for any costs, loss,
damage, expenses or injuries resulng from failure to
properly assemble the product in accordance with these
instrucons.

Page 2 of 11 M-KIT118/119/120 Assembly Instrucons 181-03007
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons
using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from
failure to properly assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Quanty Part Number Descripon
8PL4848 Raceway Panel, 48H x 48W
3PLCP48 Raceway Corner Post, 48” High
2UWR2448TM Rectangular Worksurface, 24D x 48W*
2UWR2448TM-NC Rectangular Worksurface, 24D x 48W, No Canlevers
4 LLSR48 Spanner Rail, 48”
6 EC1E Raceway End Cover, 6” High
* The Worksurface cartons contain one Right-hand and one Le-hand Canlever screwed to the worksurface.
For installaon assistance or to report missing parts, please contact Customer Service at 1-800-876-4274
PL4848
PLCP48
EC1E
LLSR48
UWR2448TM UWR2448TM-NC

Page 3 of 11 M-KIT118/119/120 Assembly Instrucons 181-03007
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons
using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from
failure to properly assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Tools Required for Assembly
Hardware Kits
Please ensure all required pieces are present before beginning assembly. Some steps may require a second
person for assembly assistance.
Panel Hardware (PL4848)
Rectangular Worksurface Hardware (UWR2448TM)
Phillips Screwdriver
Level
Drill/Screw Gun
with Phillips bit
Boxcuer
Tape Measure
1/2” Box End or
Adjustable Wrench
Wire Cuers
or Snips
End Cap
Provided: 8
Used: 6
Top Cap Spacer
Provided: 8
Used: 2
I-Beam Panel Connector
Provided: 48
Used: 48
#8 x 1/2" Phillips Flat Head
Provided: 16
Used: 0
Straight Alignment Bracket
Provided: 8
Used: 0
Lock Bar
Provided: 8
Used: 0
Provided: 4
Used: 0
Corner Bracket - RH
Provided: 4
Used: 0
Corner Bracket - LH
Provided: 4
Used: 0
#10 x 3/4" Panhead Screw
Provided: 64
Used: 12

Page 4 of 11 M-KIT118/119/120 Assembly Instrucons 181-03007
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons
using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from
failure to properly assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Hardware Kits
Corner Post Hardware (PLCP48)
Spanner Rail Hardware (LLSR48)
#10 x 3/4" Panhead Screw
Provided: 8
Used: 8
Spanner Clip
Top Cap Spacer
Provided: 9
Used: 0
Straight Alignment Bracket
Provided: 3
Used: 3
I-Beam Panel Connector
Provided: 18
Used: 12
Raceway Corner End Cap
Provided: 3
Used: 0
Raceway 3-Way End Cap
Provided: 3
Used: 2
Brackets are shipped
in strips of 3 - break
apart before using.
Angle Alignment
Bracket
Provided: 9
Used: 7
Corner Post Cap
Provided: 3
Used: 3
Wedge Bracket
Provided: 9
Used: 9
Provi
d
e
d
:
8
Used
:
8

Page 5 of 11 M-KIT118/119/120 Assembly Instrucons 181-03007
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons
using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from
failure to properly assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Installing the Panels Slide/pry the Top Cap from each PL4848 Panel, 1.
being careful not to damage the parts (Figure
1).
CAUTION! The following steps may
require assistance to complete.
Posion two PL4848 Panels in their 2.
approximate installed locaon and level
by turning the Glides on the boom of the
PL4848 Panel frame with a ½” wrench.
On one PL4848 Panel, insert one Straight 3.
Alignment Bracket into the notch located on
the Panel’s edge at the boom of the PL4848
Panel frame (Figure 2).
Place one PLCP48 Corner Post on top of the 4.
Straight Alignment Bracket.
Connect the PLCP48 Corner Post to the PL4848 5.
Panel by sliding the plasc I-Beam Panel
Connectors down the grooves in between the
PLCP48 Corner Post and the PL4848 Panel’s
edge (Figure 3).
TIP! You will need three I-Beam
Panel Connectors to ll each groove
(six per connecon).
Using wire cuers or snips, trim the excess 6.
I-Beam Panel Connector length so that the
grooves are completely lled and ush with
the Panel frame top.
Place one PL4848 Panel against the PLCP48 7.
Corner Post at a 90° angle from the rst
PL4848 Panel creang an L shape.
Insert one Angle Alignment Bracket (Figure 2 8.
and Figure 4 on next page) into the slots of the
two PL4848 Panels being connected.
TIP! Use two slots near the boom
to help eliminate interference with
future accessory installaons.
Panel end
Top Cap
Figure 2
Figure 3
I-Beam Panel Connectors
PLCP48
Corner Post
PL4848
Panel
PL4848
Panel
Exterior Assembly View
Corner Post
Angle Alignment
Bracket
Straight Alignment
Bracket
Glide
Top View
I-Beam Panel
Connectors
Figure 1

Page 6 of 11 M-KIT118/119/120 Assembly Instrucons 181-03007
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons
using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from
failure to properly assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
While holding the Angle Alignment Bracket 9.
(AAB) in place, connect the second PL4848
Panel by inserng the I-Beam Panel Connectors
as directed in Steps 5 - 6.
Connue adding PL4848 Panels and PLCP48 10.
Corner Posts in the order shown by inserng
Straight Alignment Brackets to support the
PLCP48 Corner Posts (Figures 5.a - 5.h).
TIP! You will need three Straight
Alignment Brackets total.
Install one Angle Alignment Bracket with each 11.
PL4848 Panel added.
TIP! You will need seven Angle
Alignment Brackets total.
Insert I-Beam Panel Connectors for all PLCP48 12.
Corner Post to PL4848 Panel connecons as
directed in steps 5 - 6.
Figure 5
Figure 5.a
Angle Alignment Bracket (AAB)
Straight
Alignment
Bracket
Corner
Post
Figure 5.b
Figure 5.c
AAB
Figure 5.d
AAB
Figure 4
Angle
Alignment
Bracket
Interior Assembled View
Figure 5.e
AAB
Straight
Alignment
Bracket
Corner
Post
Figure 5.f
Figure 5.g
AAB
Figure 5.h
AAB

Page 7 of 11 M-KIT118/119/120 Assembly Instrucons 181-03007
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons
using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from
failure to properly assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Installing the Raceway Trim Pull down one Raceway Cover on each PL4848 1.
Panel (except Panels 1 & 2) by gently pulling
on the top of the Raceway Covers.
Install one EC1E Raceway End Cover onto the 2.
exposed end of each PL4848 Panel on the
inside of the Raceway Cover (Figure 6).
TIP! You will need six EC1E Raceway
End Covers total.
Install one 3-Way End Cap at each end of the 3.
assembly (Figure 7).
TIP! You will need two 3-Way End
Caps total. The bent tab of the 3-Way
End Cap should be placed against
the PLCP48 Corner Post.
Close the Raceway Covers.4.
Raceway Cover
1
2
EC1E
Raceway End Cover
Tab at top
EC1E
Raceway End Cover
Raceway Cover
3-Way End Cap
Bent tab
at top
Figure 7
Figure 6

Page 8 of 11 M-KIT118/119/120 Assembly Instrucons 181-03007
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons
using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from
failure to properly assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Install one Wedge Bracket at each of 1.
nine PL4848 Panel to PLCP48 Corner Post
connecons by inserng the Wedge Bracket
between the Panel and the Corner Post
(Figures 8 and 9.a).
TIP! No Wedge Bracket is
needed between Panel 1 and the
PLCP48 Corner Post at the 4-way
connecon.
Install one Corner Post Cap on each of three 2.
PLCP48 Corner Posts (Figure 9.a).
Install one Top Cap Spacer into each of two 3.
Top Caps (Figure 9.b).
Install the Top Caps with Spacers onto Panels 4.
1 and 2.
Install one End Cap into each of the six 5.
remaining Top Caps (Figure 9.c).
Install the Top Caps onto the PL4848 Panels. 6.
TIP! The End Cap tab should t into
the PL4848 Panel frame.
Installing The Top Trim
Figure 9
Figure 8
3-Way
Connection
Wedge
Brackets
12
End Cap
(6 places)
Top Cap Spacer
Figure 9.b
End Cap
Figure 9.c
Corner Post Cap
Wedge Bracket
Figure 9.a

Page 9 of 11 M-KIT118/119/120 Assembly Instrucons 181-03007
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons
using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from
failure to properly assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Installing the Spanner Rails Unpack the LLSR48 Spanner Rail.1.
Hook the two Spanner Clips onto the top 2.
ange of the LLSR48 Spanner Rail (Figure 10).
Posion the LLSR48 Spanner Rail into the 3.
Panel slots at about 28” from the oor to the
top of the Rail.
With the LLSR48 Spanner Rail lted upward 4.
about 45°, slide the top tooth into the PL4848
Panel slot, then rotate the LLSR48 Spanner
Rail down to engage the other teeth.
Repeat steps 1 - 4 to install the three remaining 5.
LLSR48 Spanner Rails into the outer PL4848
Panels.
Figure 10
28"
Spanner
Rail
Spanner
Rails
(hidden)
Spanner
Clips
Spanner Rail

Page 10 of 11 M-KIT118/119/120 Assembly Instrucons 181-03007
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons
using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from
failure to properly assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
Unpack the four UWR2448TM Rectangular 1.
Worksurfaces.
TIP! Only two worksurfaces will
have a Le-hand Canlever Bracket
and a Right-hand Canlever Bracket
aached.
Unscrew the Canlever Brackets from the 2.
worksurfaces.
Posion a Right Hand Canlever Bracket into 3.
the Panel slots at the same height as the
Spanner Rails (Figure 11).
With the Canlever lted upward about 45°, 4.
slide the top tooth into the PL4848 Panel slot,
then rotate the Canlever down to engage the
other teeth (Figure 12).
Repeat steps 3 - 4 to install the remaining 5.
Canlever Brackets into the PL4848 Panels
(Figure 13).
Place a UWR2448TM Worksurface into 6.
posion on a Canlever Bracket and LLSR48
Spanner Rail.
Conrm that this is the desired worksurface 7.
height and reposion the Canlever Brackets
and LLSR48 Spanner Rails, if necessary.
Installing the Worksurfaces
Figure 13
Figure 12
Figure 11
28"
Right Hand
Cantilver Bracket
22"
Approx.
Top View
Right Hand
Cantilever
Right Hand
Cantilever Left Hand
Cantilever
Left Hand
Cantilever
Spanner Rail
Spanner Rail
Spanner
Clips

Page 11 of 11 M-KIT118/119/120 Assembly Instrucons 181-03007
These instrucons must be followed exactly. Failure to follow these instrucons could damage the product or result in injury to persons
using or assembling the product. Maxon Furniture Inc. shall not be liable for any costs, loss, damage, expenses or injuries resulng from
failure to properly assemble the product in accordance with these instrucons.
Maxon Furniture Inc. Customer Service: 1-800-876-4274
With the Spanner Clips near the front and 8.
back edges of the Rectangular Worksurface
(about 22” apart), aach the Spanner Clips
to the Rectangular Worksurface using one
#10 x ¾” Panhead Screw in each Spanner Clip
(Figure 14).
Aach the Canlever to the Rectangular 9.
Worksurface with three #10 x ¾” Panhead
Screws.
Repeat steps 6 - 9 for the other three 10.
Rectangular Worksurfaces.
#10 x 3/4" Panhead Screw
(2 in each Spanner Rail,
3 in each Cantilever for
a total of 20)
Figure 14