MBW GP3000 User manual

OPERATOR’S SAFETY
AND SERVICE MANUAL
MBW, Inc.
250 Hartford Rd • PO Box 440
Slinger, WI 53086-0440
Phone: (262) 644-5234
Fax: (262) 644-5169
Email: mbw@mbw.com
Website: www.mbw.com
MBW (UK) Ltd.
Unit 2 & 3 Cochrane Street
Bolton
BL3 6BN
Phone: 01204 387784
Fax: 01204 387797
L1313 / 07.19.F
©MBW, Inc. 2003
Printed in the USA
SINGLE DIRECTION PLATES
GP3000
GP3000-15
This manual covers the following serial numbers
and higher for each model listed:
GP3000 . . . . . . . . . . . . . . . . . . . 1278189
GP3000-15 . . . . . . . . . . . . . . . . 1354198

TABLE OF CONTENTS
Safety Information . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Before Starting & Operating . . . . . . . . . . . . . . . . . . . . 5
Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Stopping Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . 6
Fluid Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Engine Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Checking Exciter Oil . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Changing Exciter Oil. . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exciter Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exciter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parts Replacement Cycles and Tolerances . . . . . . . . 9
Replacement Parts . . . . . . . . . . . . . . . . . . . . . 11
GP3000 Main Assembly. . . . . . . . . . . . . . . . . . . . . . 12
GP3000-15 Main Assembly . . . . . . . . . . . . . . . . . . . 14
Exciter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust and some of its constituents and dust
produced during the use of this product contain chemi-
cals known in the state of California to cause cancer,
birth defects, and other reproductive harm.
For more information go to www.P65Warnings.ca.gov
WARNING

- 1 -
SAFETY INFORMATION
Introduction
This Safety Alert Symbol is used to call attention
to items or operations which may be dangerous
to those operating or working with this equipment.
The symbol can be found throughout this manual
and on the unit. Please read these warnings and cautions,
along with all decals, carefully before attempting to operate
the unit. Make sure every individual who operates or works
with this equipment is familiar with all safety precautions.
WARNING
GENERAL WARNING. Indicates information
important to the proper operation of the equipment.
Failure to observe may result in damage to the
equipment and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information
important to the proper operation of the equipment.
Failure to observe may result in damage to the
equipment.
Safety Precautions
LETHAL EXHAUST GAS: An internal
combustion engine discharges carbon
monoxide, a poisonous, odorless, invisible
gas. Death or serious illness may result if
inhaled. Operate only in a properly ventilated
area. NEVER OPERATE IN A CONFINED
AREA!
DANGEROUS FUELS: Use extreme caution
when storing, handling and using fuels, as
they are highly volatile and explosive in vapor
state. Do not add fuel while engine is running.
Stop and cool the engine before adding fuel.
DO NOT SMOKE!
SAFETY GUARDS: It is the owner's
responsibility to ensure that all guards and
shields are in place and in working order.
IGNITION SYSTEMS: Breakerless, magneto,
and battery ignition systems can cause severe
electrical shocks. Avoid contacting these units
or their wiring.
SAFE DRESS: Do not wear loose clothing,
rings, wristwatches, etc. near machinery.
NOISE PROTECTION: Wear OSHA specified
hearing protection devices.
EYE PROTECTION: Wear OSHA specified
eye shields, safety glasses, and sweat bands.
FOOT PROTECTION: Wear OSHA specified
steel-tipped safety shoes.
HEAD PROTECTION: Wear OSHA specified
safety helmets.
OPERATOR: Keep children and bystanders
off and away from the equipment.
DUST PROTECTION: Machining, crushing or
handling of stone, concrete, masonry, metal
and other materials may generate dust, mist
and fumes containing chemicals such as
silica, known to cause serious or fatal injury or illness, such
as respiratory disease, silicosis, cancer, birth defects, or
other reproductive harm.
• Control dust, mist and fumes at the source where possible.
Water should be used to control dust whenever feasible.
• Use good work practices and follow the recommendations
of the manufacture, OSHA/NIOSH and other occupational
trade associations.
• When hazards cannot be eliminated the operator and any
bystanders should always wear a OSHA specified respirator
for materials being handled.
REFERENCES: For details on safety rules and regulations
in the United States, contact your local Occupational Safety
and Health Administration (OSHA) office. Equipment
operated in other countries must be operated and serviced
in accordance and compliance with any and all safety
requirements of that country. The publication of these safety
precautions is done for your information. MBW does not by
the publication of these precautions, imply or in any way
represent that these are the sum of all dangers present near
MBW equipment. If you are operating MBW equipment, it is
your responsibility to insure that such operation is in full
accordance with all applicable safety requirements and
codes. All requirements of the United States Federal
Occupational Safety and Health Administration Act must be
met when operated in areas that are under the jurisdiction
of that United States Department.
Safety Decals
Carefully read and follow all safety decals. Keep them in
good condition. If decals become damaged, replace as
required. If repainting the unit, replace all decals. Decals are
available from authorized MBW distributors. Order the decal
set listed on the following page(s).

- 2 -
19791
WARNING
OPERATION OF THIS EQUIPMENT MAY
CREATE SPARKS THAT CAN START FIRES
AROUND DRY VEGETATION. A SPARK
ARRESTER MAY BE REQUIRED. THE
OPERATOR SHOULD CONTACT LOCAL FIRE
AGENCIES FOR LAWS OR REGULATIONS
RELATING TO FIRE PREVENTION
GP3000 Safety Decals (Decal Set #12100)
CAUTION
Machine may fall and cause
damage or injury if lifted
incorrectly.
13478
Lift using handles at
base of plate.
GP3000-15= #215 (98kg)
GP3000= #250 (114kg)
GP5500= #300 (137kg)
!
!"#$%$
& '%())%*+
,+-,
. !+(++!%(+'%*
/ #0+%(+((!
1 "+(0+%(+2!3(+#(+(++
+,!0+
4 #(!(%+3'500$
-%0+,3)%5)#))!%+
%0-(%,
6 0+!2+#(+(+++,!0+3
#00+!0'+30"#$%$
&.6
Failure to comply could result in serious bodily
injury. 13483
CAUTION
STOP
Read Operating Instructions before
operating this piece of equipment.
Keep unauthorized and untrained
people away from this equipment.
ROTATING & MOVING PARTS!
Make sure all guards and safety
devices are in place.
Wear OSHA approved hearing
protection, foot protection, eye
protection and head protection.
Avoid breathing dust from operating
machine, wear OSHA specified dust
mask/respirator.
SHUT OFF the motor before servicing
or cleaning.
DO NOT RUN in an enclosed area.
The engine produces carbon
monoxide, a POISONOUS GAS.
01064
13478
13484
01064
13482
13483
01062
19791

- 3 -
19791
WARNING
OPERATION OF THIS EQUIPMENT MAY
CREATE SPARKS THAT CAN START FIRES
AROUND DRY VEGETATION. A SPARK
ARRESTER MAY BE REQUIRED. THE
OPERATOR SHOULD CONTACT LOCAL FIRE
AGENCIES FOR LAWS OR REGULATIONS
RELATING TO FIRE PREVENTION
20019
Wear approved hearing
protection, foot protection, eye
protection and head protection.
STOP
Read the Operating Instructions before
operating this piece of equipment.
Keep unauthorized and untrained
people away from this equipment.
ROTATING & MOVING PARTS!
Make sure all guards and safety
devices are in place.
SHUT OFF the motor before servic-
ing or cleaning.
DO NOT RUN in an enclosed area.
The engine produces carbon
monoxide, a POISONOUS GAS.
Failure to comply could result in serious bodily injury.
CAUTION
Avoid breathing dust from operating
machine, wear OSHA specified dust
mask/respirator.
12573
WARNING
ROTATING PARTS
can crush and cut.
Keep hands away!
WARNING
Operating, servicing and maintaining this equipment
can expose you to chemicals, including engine
exhaust, phthalates and lead, which are known to the
state of California to cause cancer and birth defects or
other reproductive harm. Avoid breathing engine
exhaust. Do not operate equipment in confined areas.
For more information go to
www.P65Warnings.ca.gov
21820
GP3000-15 Safety Decals (Decal Set #12100)
!
01062
CAUTION
Machine may fall and cause
damage or injury if lifted
incorrectly.
13478
Lift using handles at
base of plate.
GP3000-15= #215 (98kg)
GP3000= #250 (114kg)
GP5500= #300 (137kg)
01064
01064
13478
!"#$%$
& '%())%*+
,+-,
. !+(++!%(+'%*
/ #0+%(+((!
1 "+(0+%(+2!3(+#(+(++
+,!0+
4 #(!(%+3'500$
-%0+,3)%5)#))!%+
%0-(%,
6 0+!2+#(+(+++,!0+3
#00+!0'+30"#$%$
&.6
13482
20019 19791
12573
21820

- 4 -
SPECIFICATIONS
Specifications subject to change without notice
GP3000 GP3000-15
Centrifugal Force 3550 lbs (1611 kg) 3550 lbs (1611 kg)
Exciter VPM 4400 4400
Travel Speed 90 ft/min (28 m/min) 120 ft/min (36 m/min)
Compaction Depth 18 in (47 cm) 16 in (41 cm)
Width & Length 21 x 22 in (53 x 56 cm) 16 x 20 in (40 x 51 cm)
Operating Weight (Honda) 234 lbs (106 kg) 202 lbs (91 kg)
Engine Speed 3400 rpm 3400 rpm
Engine Honda 5.5 hp Honda 5.5 hp
3000H 3000-15H

- 5 -
OPERATION
Introduction
MBW equipment is intended for use in very severe
applications. They are powered by four cycle engines and
are available in different sizes and a selection of engines.
This parts manual contains only standard parts. Variations
of these parts as well as other special parts are not included.
Contact your local MBW distributor for assistance in
identifying parts not included in this manual.
Before Starting & Operating
• REMEMBER! It is the owner’s responsibility to
communicate information on the safe use and proper
operation of this unit to the operators.
• Review ALL of the Safety Precautions listed on page 1 of
this manual.
• Familiarize yourself with the operation of the machine
and confirm that all controls function properly.
• Know how to STOP the machine in case of an
emergency.
• Make sure hands, feet, and clothing are at a safe
distance from any moving parts.
• OIL LEVEL - Check the oil level in the engine. For more
information see “Lubrication” under the respective
engine’s “Owners Manual” or the Maintenance section
of this manual.
• AIR CLEANER - Check to ensure element is in good
condition and properly installed.
• FUEL SUPPLY - The engines on MBW equipment
require an automotive grade of clean, fresh, unleaded
gasoline.
• FUEL FILTER - If clogged or damaged, replace.
Starting Engine
1. Open fuel valve.
2. Turn engine switch to “ON”.
3. Set throttle to idle.
4. Choke engine if necessary (you may not need to
choke a warm engine).
5. Pull starter rope repeatedly until engine starts.
6. Move choke lever to open position.
7. Allow engine to warm up for one or two minutes.
Operating
1. Open throttle fully.
2. Compactor will begin vibrating and moving in a
forward direction.
3. Maximum compaction of soil has been reached when
excessive kickback is noticed in the compactor. The
number of passes needed to reach compaction level
desired will depend on soil type and moisture.
4. When using the compactor on asphalt use the water
sprinkling system to keep the plate bottom from
adhering to the hot asphalt.
Stopping Engine
1. Move throttle to idle position.
2. Let engine idle for one or two minutes.
3. Turn switch on engine to “STOP” position.
4. Turn off fuel valve.
WARNING
Always stop the engine before:
Adding fuel.
Leaving the equipment unattended for any
amount of time.
Before making any repairs or adjustments to the
machine.

- 6 -
MAINTENANCE
WARNING
Always exercise the stopping procedure before
servicing or lubricating the unit.
After servicing the unit, replace and fasten all
guards, shields, and covers to their original
positions before resuming operation.
CAUTION
Always verify fluid levels and check for leaks after
changing fluids.
Do not drain oil onto ground, into open streams,
or down sewage drains.
Maintenance Schedule
1. Check all hardware after the first 5 hours of use, then follow the maintenance schedule.
Fluid Levels
1. MBW #01058---- 6-Pack (8 oz bottles)
MBW #17320---- 1 quart (32 oz)
MBW #01469---- 1 gallon (U.S.)
Engine Maintenance
Refer to the engine owner’s manual for maintenance
intervals and procedures.
Engine Speed
1. Engine speed is factory set according to the speeds
listed in the Specifications section of this manual.
Refer to the engine owner’s manual for procedure on
setting operating speed if necessary.
2. The idle speed of the engine must not exceed 1800
rpm. If the idle speed is greater the clutch may not
disengage. Check engine owner’s manual for
procedure on setting idle speed.
Cleaning Plate
Remove any excess debris which may get into the housing
of the unit.
Belt Adjustment
If any belt stretch develops follow these steps:
Reference the figure on page 18.
1. Remove belt guard.
2. Loosen (do not remove) the four engine bolts (#9).
3. Pull engine back to remove any slack in v-belt (#3).
4. Retighten engine bolts.
5. Install belt guard.
SYSTEM MAINTENANCE EACH USE EVERY 50
HOURS
EVERY 250
HOURS YEARLY
Engine Refer to engine operator/owner manual X
Exciter Check oil level X
Check for oil leaks X
Change oil XX
Tighten Bolts1XX
Hardware Check and tighten as needed1XX
Shockmounts Check for cracks or tears XX
SYSTEM FLUID VOLUME RECOMMENDED OIL
Exciter 8 oz MBW Ground Pounder® Exciter Oil1
Engine Refer to engine operator/owner manual

- 7 -
Checking Exciter Oil
WARNING
Exciter and oil in exciter is hot after machine has
been running.
These instructions are written for a GP3000. The procedure
for a GP3000-15 is very similar.
Reference the figure on page 12.
1. Let exciter cool before changing exciter oil.
2. Remove the belt guard (#5) and v-belt (page 18, #3).
3. Remove the bolts (#29) that hold the deck (#2) to the
housing (#1).
4. Lift entire deck with engine from housing.
5. Remove pipe plug (page 16, #23) on top of exciter.
6. Rotate exciter shaft so a metal dip stick kind can be
inserted into exciter (see Figure 1).
7. The oil level should be between 7/8” to 1” deep on
bottom of exciter (see Figure 1).
8. If oil needs to be added refer to Fluid Levels, page 6
for the type of oil to be used.
9. Reinstall pipe plug.
10. Reinstall deck, v-belt and belt guard.
Changing Exciter Oil
WARNING
Exciter and oil in exciter is hot after machine has
been running.
These instructions are written for a GP3000. The procedure
for a GP3000-15 is very similar.
Reference the figure on page 12.
1. Let exciter cool before changing exciter oil.
2. Remove the belt guard (#5) and v-belt (page 18, #3).
3. Remove the bolts (#29) that hold the deck (#2) to the
housing (#1).
4. Lift entire deck with engine from housing.
5. Remove drain screw (page 16, #19) and brass
washer (page 16, #22) from the rear cover (page 16,
#9).
6. Tilt housing upside down so oil drains from exciter
(#3). (Examine oil for metal chips as a precaution to
future problems.)
7. Tip housing upright and replace drain screw and
brass washer.
8. Remove pipe plug (page 16, #23) on top of exciter.
9. Fill exciter according to Fluid Levels, page 6.
10. Reinstall pipe plug.
11. Reinstall deck, v-belt and belt guard.
OIL LEVEL
7/8" MIN
1" MAX
DIP STICK
EXCITER
EXCITER
SHAFT
Figure 1

- 8 -
SERVICE
Assembly and disassembly should be performed by a
service technician who has been factory trained on MBW
equipment. The unit should be clean and free of debris.
Pressure washing before disassembly is recommended.
• Prior to assembly, wash all parts in a suitable cleaner or
solvent.
• Check moving parts for wear and failure. Refer to the
Replacement section in this manual for tolerance and
replacement cycles.
• All shafts and housings should be oiled prior to pressing
bearings. Also, ensure that the bearings are pressed
square and are seated properly.
• All bearings should be replaced when rebuilding any
exciter or gearbox.
• All gaskets and seals should be replaced after any
disassembly.
Torque Chart
Exciter Disassembly
Steps 1 thru 6 reference the figure on page 12.
1. Remove the belt guard (#5) and v-belt (page 18, #3).
2. Remove the bolts (#29) that hold the deck (#2) to the
housing (#1).
3. Lift entire deck with engine from housing.
4. Remove the four exciter hold down bolts (#18).
5. Lift the exciter (#3) from the housing (#1).
6. Clean the exciter before proceeding with the
disassembly.
Steps 7 thru 17 reference the figure on page 16.
7. Remove the flange screw (#21) and washer (#14)
securing the pulley (#3) to the exciter shaft (#2).
8. Slide the pulley off the exciter shaft. Be careful not to
lose the key (#15).
9. Remove rear cover (#5) by unscrewing the six flange
screws (#21).
10. Block exciter housing (#1) on large O.D. side (rear
cover side), then press exciter shaft through exciter
housing.
11. Remove front cover (#4) by unscrewing the six flange
screws (#20).
12. Remove bearing (#12) from exciter housing by
pressing it out from the inside.
13. Remove retainer (#7) by unscrewing the two cap
screws (#19).
14. Remove snap ring (#8).
15. Remove bearing (#11) from rear cover (#5) by using
a 1/4” punch. Tap the bearing out thru the holes from
the cap srews in step 13. Be sure to alternate
between holes to avoid cocking the bearing.
16. Remove snap ring (#9).
17. Remove inner race of bearing (#11) from the exciter
shaft by supporting the O.D. of the race and pressing
the exciter shaft thru.
Exciter Assembly
Steps 1 thru 19 reference the figure on page 16.
1. Press bearing (#12) into exciter housing (#1). Use
care to press on the O.D. of the bearing only.
2. Press the inner race of bearing (#11) onto exciter
shaft (#2).
3. Install snap ring (#9) onto exciter shaft.
SIZE GRADE 2 GRADE 5 GRADE 8
1/4-20 49 in•lbs 76 in•lbs 9 ft•lbs
1/4-28 56 in•lbs 87 in•lbs 10 ft•lbs
5/16-18 8 ft•lbs 13 ft•lbs 18 ft•lbs
5/16-24 9 ft•lbs 14 ft•lbs 20 ft•lbs
3/8-16 15 ft•lbs 23 ft•lbs 33 ft•lbs
3/8-24 17 ft•lbs 26 ft•lbs 37 ft•lbs
7/16-14 24 ft•lbs 37 ft•lbs 52 ft•lbs
7/16-20 27 ft•lbs 41 ft•lbs 58 ft•lbs
1/2-13 37 ft•lbs 57 ft•lbs 80 ft•lbs
1/2-20 41 ft•lbs 64 ft•lbs 90 ft•lbs
9/16-12 53 ft•lbs 82 ft•lbs 115 ft•lbs
5/8-11 73 ft•lbs 112 ft•lbs 159 ft•lbs
5/8-18 83 ft•lbs 112 ft•lbs 180 ft•lbs
3/4-16 144 ft•lbs 200 ft•lbs 315 ft•lbs
1-8 188 ft•lbs 483 ft•lbs 682 ft•lbs
1-14 210 ft•lbs 541 ft•lbs 764 ft•lbs
1-1/2-6 652 ft•lbs 1462 ft•lbs 2371 ft•lbs
M 6 3 ft•lbs 4 ft•lbs 7 ft•lbs
M 8 6 ft•lbs 10 ft•lbs 18 ft•lbs
M 10 10 ft•lbs 20 ft•lbs 30 ft•lbs
CONVERSIONS
in•lbs x 0.083 = ft•lbs
ft•lbs x 12 = in•lbs
ft•lbs x 0.1383 = kg•m
ft•lbs x 1.3558 = N•m

- 9 -
4. Properly support I.D. and O.D. of bearing (#12) and
press exciter shaft into bearing.
5. Check felt filter (#13) to make sure it is ok. If it is
blocked or deteriorating replace it.
6. Check to make sure spirol pin (#18) is 11/16” (see
Figure 2) up from inside of rear cover (#5).
7. Press bearing (#11) into rear cover and install snap
ring (#8) and gasket (#17).
8. To aid in the assembly of the rear cover you will need
three 5/16-18 x 2-1/2” minimum length bolts that will
help in the alignment of the rear cover.
9. Apply some oil to the I.D. of the exciter housing and
the O.D. of the rear cover.
10. Set the rear cover on top of the exciter housing and
install the three alignment bolts thru the rear cover
and thread them three turns into the exciter housing.
11. Carefully press or tap the rear cover down to seat on
the exciter housing. Be sure to use care in order to
keep the cover even.
12. Remove the alignment bolts and install six flange
screws (#21). Torque to 13 ft-lbs.
13. Using medium strength thread lock install the retainer
(#7), three cap screws (#19) and brass washer (#22).
14. Press oil seal (#10) into front cover (#4).
15. Install seal washer (#6) onto exciter shaft.
16. Install gasket (#16) onto front cover.
17. Intall front cover onto exciter housing with six flange
screws (#20). Torque to 13 ft-lbs.
18. Grease oil seal lip and exciter shaft. Install pulley (#3)
onto exciter shaft with key (#15), washer (#14) and
flange screw (#21). Torque to 13 ft-lbs.
19. Add exciter oil (see page 6 for quantity and
recommended oil) and install pipe plug (#23).
Steps 20 thru 23 reference the figure on page 12.
20. Clean mounting bars on housing (#1). Set exciter
(#3) on mounting bars.
21. Check to make sure exciter sits flat on all four mount
points, if not use shims (#11) as needed.
22. Install four exciter bolts (#18) and lock washers (#31).
Torque to 150 ft-lbs.
23. Reassemble deck (#2), engine (page 18, #4), v-belt
(page 18, #3), beltguard (#5) and handle (#6).
Parts Replacement Cycles and Tolerances
11/16"
SPIROL PIN
REAR COVER
Figure 2
Bearings Replace anytime a bearing is rough, binding, discolored or removed from housing or
shaft.
Clutch Replace clutch if it does not disengage below 1800 rpm.
Engine Components Refer to your engine manufacturer’s Owner’s Manual.
Hardware Replace any worn or damaged hardware as needed. Replacement hardware should
be grade 5 and zinc plated unless otherwise specified.
Safety Decals Replace if they become damaged or illegible.
Seals & Gaskets Replace if a leak is detected and at every overhaul or teardown.
V-Belts Replace if cracked, torn, or stretched to the point the belt won’t tension properly.

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This page intentionally left blank.

- 11 -
MBW, Inc.
250 Hartford Rd • PO Box 440
Slinger, WI 53086-0440
Phone: (262) 644-5234
Fax: (262) 644-5169
Email: mbw@mbw.com
Website: www.mbw.com
MBW (UK) Ltd.
Units 2& 3 Cochrane Street
Bolton
BL3 6BN, England
Phone: 01204 387784
Fax: 01204 387797
Contact Information
REPLACEMENT PARTS
The warranty is stated in this book on page 20. Failure to
return the Warranty Registration Card renders the warranty
null and void.
MBW has established a network of reputable distributors/
dealers with trained mechanics and full facilities for
maintenance and rebuilding, and to carry an adequate parts
stock in all areas of the country. Their sales engineers are
available for professional consultation. If you cannot locate
an MBW distributor in your area, contact MBW or one of our
Sales Branches listed below.
When ordering replacement parts, be sure to have the
following information available:
• Model and Serial Number of machine when ordering
MBW parts
• Model and Serial Number of engine when ordering
engine parts
• Part Number, Description, and Quantity
• Company Name, Address, Zip Code, and Purchase
Order Number
• Preferred method of shipping
REMEMBER - You own the best! If repairs are needed,
use only MBW parts purchased from authorized
MBW distributors.
The unit’s serial number can be found in the following
locations:
• The model/serial number decal is located on the deck
behind the engine.
• The serial number is stamped on the deck in the back left
corner by the roll bar mounting holes.
• The serial number is also stamped on the exciter next to
the fill hole.
• The serial number is also stamped on the exciter
mounting bars on the base plate.
Write Model Number here
Write Serial Number here
STAMPED
LOCATION
DECAL
LOCATION

- 12 -
6
15
14
16
4
13
30
29
17 23
25
5
2
24
9
24
28
30
24
20
21
22
19
10
18
31
12
30
29
8
26
27
7
1
3
11
GP3000 Main Assembly

- 13 -
ITEM PART NO. DESCRIPTION QTY
1. 00008 HOUSING, GP3000 (Includes items 7, 8, 26 & 27) 1
2. 00014 DECK, GP3000 1
3. 19913 EXCITER, GP3000 1
4. 00025 BRACKET, HANDLE 2
5. 00028 BELTGUARD 1
6. 00034 HANDLE, GP3000 (Includes items 14 & 15) 1
7. 0042L BAR, MOLD LEFT GP3000 1
8. 0042R BAR, MOLD RIGHT GP3000 1
9. 00048 HOOK BOLT 1
10. 00050 APRON, RUBBER GP3000 1
11. 00259 SHIM (as needed)
12. 01011 SHOCKMOUNT 5
13. 01012 SHOCKMOUNT 4
14. 01018 BUSHING, NYLON OUTER 2
15. 01019 BUSHING, NYLON INNER 2
16. 01056 HAIRPIN 2
17. 02462 BAR, ROLL GP3000 (Optional) 1
18. 06054 HEX HEAD CAP SCREW, 5/8-18 x 5-1/2” GR8 4
19. F042006HCS HEX HEAD CAP SCREW, 1/4-20 x 3/4” 3
20. F0420HN HEX NUT, 1/4-20 3
21. F04LW LOCK WASHER, 1/4” 3
22. F04SW WASHER, 1/4” 3
23. F051806FWS FLANGE LOCKING SCREW, 5/16-18 x 3/4” (with Roll Bar only) 8
24. F0518FN FLANGE LOCKING NUT, 5/16-18 (8 with Roll Bar only) 10
25. F061607FWS FLANGE LOCKING SCREW, 3/8-16 x 7/8” 2
26. F061608FWS FLANGE LOCKING SCREW, 3/8-16 x 1” 10
27. F0616FN FLANGE LOCKING NUT, 3/8-16 10
28. F081305HCS HEX HEAD CAP SCREW, 1/2-13 x 5/8” 5
29. F081306HCS HEX HEAD CAP SCREW, 1/2-13 x 3/4” 13
30. F08LW LOCK WASHER, 1/2” 18
31. F10LW LOCK WASHER, 5/8” 4
OPTIONAL ACCESSORIES
01022 SPRINKLING SYSTEM KIT, GP3000
01023 JOB CART, GP3000
01629 TEST MAT
02408 HEAVY DUTY HOUSING, GP3000
02464 ROLL BAR KIT, GP3000 (Includes items 17, 23 & 24)

- 14 -
15
12
11
13
17
27 29
14
29
22
24
2
23
18
6
21
20
19
26
29
1
16
30
29
27
9
25
24
4
3
5
9
28
8
10
7
GP3000-15 Main Assembly

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ITEM PART NO. DESCRIPTION QTY
1. 19913 EXCITER, GP3000 1
2. 00028 BELTGUARD 1
3. 0049L BAR, MOLD LEFT GP3000-15 (NO LONGER AVAILABLE) 1
4. 0049R BAR, MOLD RIGHT GP3000-15 (NO LONGER AVAILABLE) 1
5. 00160 HOUSING, GP3000-15 (Includes items 3, 4, 24 & 25) 1
6. 00174 APRON, RUBBER GP3000 1
7. 00259 SHIM (as needed)
8. 00308 DECK, GP3000-15 1
9. 01011 SHOCKMOUNT 7
10. 01012 SHOCKMOUNT 2
11. 01018 BUSHING, NYLON OUTER 2
12. 01019 BUSHING, NYLON INNER 2
13. 01056 HAIRPIN 2
14. 02473 BAR, ROLL GP3000-15 (Optional) 1
15. 02710 HANDLE, GP3000-15 (Includes items 11 & 12) 1
16. 06054 HEX HEAD CAP SCREW, 5/8-18 x 5-1/2” GR8 4
17. 06921 BRACKET, HANDLE 2
18. F042006HCS HEX HEAD CAP SCREW, 1/4-20 x 3/4” 3
19. F0420HN HEX NUT, 1/4-20 3
20. F04LW LOCK WASHER, 1/4” 3
21. F04SW WASHER, 1/4” 3
22. F051806FWS FLANGE LOCKING SCREW, 5/16-18 x 3/4” (with Roll Bar only) 4
23. F0518FN FLANGE LOCKING NUT, 5/16-18” (with Roll Bar only) 4
24. F061607FWS FLANGE LOCKING SCREW, 3/8-16 x 7/8” 8
25. F0616FN FLANGE LOCKING NUT, 3/8-16 6
26. F081305HCS HEX HEAD CAP SCREW, 1/2-13 x 5/8” 5
27. F081306HCS HEX HEAD CAP SCREW, 1/2-13 x 3/4” 13
28. F081307HCS HEX HEAD CAP SCREW, 1/2-13 x 7/8” (with Roll Bar only) 2
29. F08LW LOCK WASHER, 1/2” 18
30. F10LW LOCK WASHER, 5/8” 4
OPTIONAL ACCESSORIES
01038 JOB CART, GP3000-15
01629 TEST MAT
02472 ROLL BAR KIT, GP3000-15 (Includes items 14, 22, 23 & 28)
07213 SPRINKLING SYSTEM KIT, GP3000-15

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Exciter Assembly

- 17 -
ITEM PART NO. DESCRIPTION QTY
1. 00001 HOUSING, EXCITER 1
2. 00062 WASHER SEAL SERIAL NO. GP3000 1278190 - GP3000-15 1354197 & LOWER
3. 00006 COVER, REAR 1
4. 00066 RETAINER 1
5. 01000 RETAINING RING, INTERNAL 1
6. 01001 RETAINING RING, EXTERNAL 1
7. 01004 BEARING, CYLINDRICAL ROLLER 1
8. 01005 BEARING, SPHERICAL ROLLER 1
9. 01072 FILTER, FELT 1
10. 01099 WASHER 1
11. 06096 GASKET 1
12. 06098 GASKET 1
13. 17179 SEAL, SHAFT, 1.25” 1
01002 SEAL, SHAFT SERIAL NO. GP3000 1278190 - GP3000-15 1354197 & LOWER
14. 19135 KEY, 1/4 SQ x 3/4 lg. 1
01283 KEY 1/4” SQ. SERIAL NO. GP3000 1278190 - GP3000-15 1354197 & LOWER
15. 19628 COVER, FRONT 1
00005 COVER, FRONT SERIAL NO. GP3000 1278190 - GP3000-15 1354197 & LOWER
16. 19629 PULLEY, EXCITER 1
00003 PULLEY SERIAL NO. GP3000 1278190 - GP3000-15 1354197 & LOWER
17. 19912 SHAFT, EXCITER 1
00002 SHAFT, EXCITER SERIAL NO. GP3000 1278190 - GP3000-15 1354197 & LOWER
18. F0205SP SPIROL PIN, 1/8 x 5/8 RD 1
19. F051804HCS HEX HEAD CAP SCREW, 5/16-18 x 1/2” 3
20. F051806FWS FLANGE LOCKING SCREW, 5/16-18 x 3/4” 6
21. F051808FWS FLANGE LOCKING SCREW, 5/16-18 x 1” 7
22. F05BFW BRASS WASHER, 5/16” 1
23. F0618SPP SOCKET PIPE PLUG, 3/8-18 1
REPLACEMENT KIT
19913 EXCITER ASM, GP3000 (Contains all above items)
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