MEGAlink ML2000 User manual

User manual for ML2000
08.09.2014 - V8.35 Installation 1
User manual for ML2000
Installation
Table of contents
2 Installation .................................................................................................................................... 3
2.1 Introduction .......................................................................................................................... 3
2.1.1 Different installation ariants ....................................................................................... 3
2.1.2 System o er iew .......................................................................................................... 4
2.1.3 Surge protection ........................................................................................................... 4
2.1.4 Cable between shooting stand and targets ................................................................... 5
2.2 Targets .................................................................................................................................. 6
2.2.1 Target units for 100m-300m ........................................................................................ 6
2.2.2 Target units for 10m-50m ............................................................................................ 9
2.2.3 Target connection cabinet .......................................................................................... 11
2.2.4 Double target connection cabinet ............................................................................... 13
2.2.5 Cable between targets and shooting stand ................................................................. 14
2.2.6 Grounding for surge protection .................................................................................. 14
2.2.7 Connection of target units .......................................................................................... 14
2.2.8 Alternati e connection of 4K187 target units ............................................................ 15
2.2.9 Connection of targets with external motor ad ance (3U490, 3U650) ....................... 15
2.2.10 Switch for run counting.............................................................................................. 16
2.3 Permanent shooting stand .................................................................................................. 17
2.3.1 Shooting stand cabinet ............................................................................................... 17
2.3.2 Double shooting stand cabinet ................................................................................... 18
2.3.3 Display connector at the shooting stand .................................................................... 19
2.3.4 Cable between the shooting stand and the display connectors .................................. 20
2.3.5 Cable between the display connectors ....................................................................... 20
2.3.6 Power supply for the displays .................................................................................... 21
2.3.7 PC-adapter .................................................................................................................. 21
2.3.8 Target number on display .......................................................................................... 22
2.4 Mobile cabling for shooting stand ..................................................................................... 22
2.5 Starting the system ............................................................................................................. 22
2.5.1 Assign target number ................................................................................................. 22
2.5.2 Verify and test the wiring........................................................................................... 23
2.5.3 Configuration of display units .................................................................................... 23
2.5.4 System test ................................................................................................................. 24
2.5.5 Upgrading software .................................................................................................... 24
2.6 Target lift............................................................................................................................ 25
2.6.1 Components ............................................................................................................... 25
2.6.2 System o er iew ........................................................................................................ 26
2.6.3 Mounting o er iew .................................................................................................... 26
2.6.4 Mounting the lift unit ................................................................................................. 26
2.6.5 Target sliders and guide ............................................................................................. 27
2.6.6 Lifting ribbon for 4K300............................................................................................ 27
2.6.7 Cable guide ................................................................................................................ 28
2.6.8 Power supply .............................................................................................................. 28

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2.6.9 Protection ................................................................................................................... 28
2.6.10 Wiring the power supply ............................................................................................ 29
2.6.11 Communication cables ............................................................................................... 29
2.6.12 Power supply to target................................................................................................ 30
2.6.13 Setting target numbers ............................................................................................... 30
2.6.14 Configure lift positions .............................................................................................. 30
2.6.15 LED description ......................................................................................................... 31
2.6.16 Ordinary use ............................................................................................................... 31
2.6.17 Security mechanisms.................................................................................................. 32
2.7 Schematic wiring diagrams ................................................................................................ 32
2.7.1 Schematic diagram for permanent range (4K300, 3U490, 3U650, 4K187) .............. 33
2.7.2 Schematic diagram for permanent range (4K187 without surge protection) ............. 34
2.7.3 Schematic diagram for target lift ............................................................................... 35
2.7.4 Schematic diagram for target lift with target unit 4K187 .......................................... 35
2.7.5 Schematic diagram for running target (3U650E) with radiomodem ......................... 36
2.7.6 Scematic diagram for pistol ranges (4K560) ............................................................. 37
2.7.7 Schematic diagram for personal targets with display unit ......................................... 38
2.7.8 Schematic diagram for PC-based target ..................................................................... 38
2.7.9 Target connection cabinet, Type I and II ................................................................... 39

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2 Installation
2.1 Introduction
2.1.1 Different installation variants
This chapter describes how to install the ML2000 system. Due to the flexibility of ML2000
there is many different ways to connect the components into a system. We recommend
following the guidelines in this document. This will ensure a successful installation and help in
case of need for support. The following gi es an o er iew of the installation categories:
Category Range Comments an components
Standard
permanent range
10m
15m
50m,
100m-300m
Range with 10 targets for each segment:
• Display units for shooters (DU)
• Surge protection at shooting stand (not used for
indoor ranges)
• Power supply and PC-connection
• Cable between shooting stand and target pit
• Target connection cabinet
• Target cables
• Target units (4K300, 4K187, 3U490, 3U650)
Running target 50m,
100m
Communication between shooting stand and target through
radio modem:
• Display unit for shooter (DU)
• Power supply and PC-connection
• Pair of radio modems
• Target connection cabinet for wagon
• Target unit 3U650E
• End switches for counting number of runs
Pistol 25m,
50m
Permanent installation with 5 targets for each segment:
• Mainly similar to standard
• Red and green LED lamps for targets
Personal target 10m,
15m,
50m
100m-300m
Mobile components only:
• Display unit for shooter (DU)
• Portable battery with connectors
• Long target cable or pair of radio modem with
additional battery
• Target unit (usually 4K187 or 4K300, but possible
with all target units
PC-based 10m,
15m,
50m
Intended for personal indoor range
• PC
• PC-adapter with power supply and cable set
• Long target cable
• Target unit (usually 4K187 or 4K300)
Different schematic drawings for the connection of a system are included later in this chapter.
Ensure that the right schematic is used for your system .

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2.1.2 System overview
Cabinet with power supply
And surge protection for data cable
Veggkontakter for tilkobling av skjermenheter
Twisted pair
Shooting stand cabinet with power supply
and sourge protection for data cable
230V
PC-
adapter
Range manager
Printer
Classification
office Audience
UTP Cat. 5
HU /SWITCH
2.1.3 Surge protection
In case of lightening there could be generated high oltages in all cables with a certain length.
There are different techniques to protect against this, depending on oltage le els and
sensiti ity of connected equipment.
Due to long cables and low signal le els, the data cables are most exposed in a ML2000
system. Therefore surge protection is placed close to the connected equipment in both ends of
the cable. The surge protection is physically located in the target connection cabinet and a
small box at the shooting range. The protection consists of a surge part and a repeater. The
intention of the repeater is to a oid damage on connected equipment e en if the surge part is
not able to limit the oltage sufficiently. In this case the repeater will usually be damaged. The
repeater will also pre ent further damage in case of insufficient grounding of the surge
protection.
All surge protection solutions require proper grounding. To a oid problems caused by failures
in mains power supply or grounding errors, the guidelines for such installations ha e to be
followed carefully. In short the ground potential should be equal and the same mains phases
should be used at all locations in the system.

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The electronics in the ML2000 system is equipped with surge protection at the power input.
Regardless of this, we would recommend to install surge protection on the main power at the
range (typically in connection with the 230V/110V inlet and/or fuse panel).
2.1.4 Cable between shooting stand and targets
A single twisted pair is used between the shooting stand and the targets, for each target
segment. A segment consists of 10 regular targets or 5 pistol targets with red and green LED
lamps. There are no special requirements for the cable with respect to twisting or conducti ity.
An ordinary telephone cable with twisted pairs is adequate for outdoor use (for example MXLE
0,6mm). Remo e enough cable co er to ensure that the cable pairs are kept together. For
indoor installation a regular TP cable (category 5 cable) is recommended, but note the poor
mechanical characteristics of this cable.
It is important to connect 1A at one end of the cable with 1A at the other end of the cable with
the same wire. Since the communication is polarity sensiti e, the system will not operate at all
if the pair is cross coupled.
It could be an ad antage to use shielded data cable. In this case the shielding should be
grounded as shown in the schematics in this chapter.
NB! For running targets a pair of radio modem is used instead of a cable. Use the special
connecting cables for each of the modems. One modem is connected to the extra outlet on the
target unit while the other modem is connected to the extra outlet in the connector box for the
display unit. In case of faulty transmission, a cable could be used from the shooting stand to a
location close to the parking area for the target wagon. This would ensure isibility between the
modems. On the other hand a too close location (less than 6-10 m) must be a oided.
Locate the radio modems as close as possible to free air between the antennas. This can be
achie ed by following these guidelines:
• Both antennas should be placed in a ertical position.
• Locate the modem at the wagon as high as possible. Ideally the antenna should be
abo e a secure height, while the modem should be located below the protection in front
of the running target.
• Locate the modem at the end of the wagon that gi es the best position when the wagon
stops after a series.
• Locate the modem at the shooting stand as high as possible, while at the same time
stretching the modem towards the target at the front of the shooting stand.
• The modes should not ha e electrical connection to the wagon or shooting stand.
Ensure isolation in case of metal where the modem is located.
• The antennas should not be located close to large metal objects (metal roofs etc.). This
could result in interference and reduced signal strength. An option could be to fit a roof
antenna (for 433MHz) on a metal roof (with coax cable to the modem).

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2.2 Targets
2.2.1 Target units for 1 m-3 m
2.2.1.1 External measurement for 3U490 and 3U650
Minimum height for
protection in front of target
1160 (1500) 86 (86)
40 (40)67 (77)
542 (792)
1175 (1622)
225 (225)Ca. 533 (535)
Keep free space betwe en the legs
underneath the target. This space is needed
to lower the sensor unit in case of service.
150 (150)
All measurements in mm.
Measures are valid for 3U490.
Measures in parenthesis are
valid for 3U650.
Weight:
3U490 without ru er and: 29 kg
3U490 with ru er and: 32 kg
3U650 without ru er and: 40 kg
3U650 with ru er and: 44 kg
1935 (2380)
Detection area:
1000x1000 (1300x1500)
The front and back of the target are identical.
2.2.1.2 Extra for motor advance
44mm
Front 31mm
270mm

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2.2.1.3 External measurement for 3U650E
2300 86
4077
1205205Ca. 533
150
All measurements are in mm.
Weight for 3U650E: 40 kg
1963
1500
Minimum height for
protection in front of target
Keep free space between the legs
underneath the target. This space is needed
to lower the sensor unit in case of service.
Detection area:
1300x1000
The target unit for running target has a front and a back side. The front side is equipped with
thinner ertical plywood to allow the aiming plates to fit on each side.
2.2.1.4 Sensor unit
It is important that all the sensor units are mounted identically. Correct mounting is when the
cable outlet is on the right side when seen in the shooting direction. E en if this normally is
correct at deli ery, it should be checked before use.
It is a good idea to mark each target with target number and direction (front/back) to ensure
correct remounting if the targets are remo ed.
It is possible to secure the sensor bar with locking screws for the brackets (this should
definitely be done for running targets).
2.2.1.5 Clips for front and back targets
Plastic clips should be mounted to force the front and
back targets towards the rubber sheet. By mounting the
clips as shown in the picture, the clips can be rotated to
release the front and back targets. For running targets we
recommend two clips on each side for both front and
back target (in total 8 clips). For other targets one clip on
each side in sufficient (in total 4 clips per target unit).
2.2.1.6 Aiming plates for running targets
For large running targets the image can be extended on additional aiming plates mounted at
each side of the main target unit. This is done for the Nordic running moose and running deer
targets.
2.2.1.7 Rubber band
All targets in the ML2000 system use ertical rubber or paper (for air weapons) band.

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For big bore at outdoor targets (100m-300m), these bands can be mounted after some period of
shooting. Refer to the maintenance chapter for details on this.
If small bore ammunition is to be used (for example calibre .22 LR), the bands should be
mounted before using the targets. For some targets the main rubber sheet should also be cut
before shooting. Refer to the maintenance chapter for details.
2.2.1.8 Installing external motor for band advance
The external motor for automatic band ad ance has to be installed after deli ery to enable safe
transportation.
The motor unit is located at the back of the target. This results in an upward ad ance of unused
rubber band in front of the target and a downward ad ance of used rubber at the back of the
target. Installing is done with the following procedure:
1. Start with the guiding rods at the front of the
target.
a. Fix the mounting bracket with wood
screws.
b. Fix the co er for the sensor box with
wood screws.
2. Mount the motor unit at the back of the target
with the rubber coated dri ing rod in center of
the target.
3. Connect the motor cable in the sensor box
4. Mount the holder for the rubber roll. This holder is mounted centered at the most
con enient side of the target.
5. Mount additional protection
against dirt if needed.
Normally there should be pre drilled
holes in the frame for targets with
external motor. If not, the enclosed
template can be used to make 3mm
holes in the correct positions.
Refer to the chapter for maintenance for
instructions regarding installation of
rubber band and adjustment of ad ance.

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2.2.2 Target units for 1 m-5 m
2.2.2.1 External measurements for 4K300
570
(605)
439
(480)
117,5
(140,5)
355
200
118
82188
(208)
182
(197)
12,5kg
(16,5kg)
Measures with plywood protection is gi en in parenthesis.
2.2.2.2 External measurements for 4K187
430
275
100
245
200
118
82121 108
6,7kg

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2.2.2.3 External measurements for 4K187 with plywood
460
309
117
245
200
118
82137 123
8 kg
2.2.2.4 External measurements for 4K560
915
699
445
470
218,5
124
639,2
679,2
25 kg

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2.2.3 Target connection cabinet
The target connection cabinet will be fixed on a wall with screws for permanent ranges. For
portable solutions there should be added a connector on the data cable.
The battery charger and the one of the battery electrodes are unconnected in the
delivered cabinet. These must be connected before using the system.
In some cases there would be a need to connect each target individually to the connection
cabinet. Since the maximum length of standard target cables are 10m, the connection
cabinet must sometimes be mounted in the centre of a target segment.
E en if the cabinet and inside components are quite insensiti e to humidity, the target
connection cabinet should be mounted under a roof at outdoor ranges. Mount the cabinet on a
wall or another suitable location. Remember to reser e space for contacts, cables and door.
There must be 15cm free space on the left hand side of the cabinet to be able to connect and
disconnect the target cable.
Target connection cabinet. For earlier versions see section 2. .9.
Proper grounding has to be done if the surge protection should ha e the intended effect. Refer
to more detailed description later in this chapter.
Target 6-10
Target 1-5 (10)
Monitor
(e.g. for testing)
Ground
Cable from
shooting stand
Target/Stand- ard (item.no.5566)
Battery
Conne tor used for onne ting the
ommuni ation hain for target lifts.
Unplugable repeater or run ounter
In abinets with two ards mounted
for ontrolling up to 20 targets, a
able must be onne ted from A/B
on ard 1 to 1A/1B on ard 2, when
both pair is onne ted to “LINE IN”
on ard 1. See also chapter 2.2.4.
On/Off
Power
(12V battery harger)
(item.no.5452)
Conne tion points for
bypass able
The bypass cable is
only to be used
temporary in case of
emergency. E.g. if the
repeater is defect and
removed.
Target onne tion abinet
- single (item.no.5567)
- double (item.no.5568)

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There should be a 230V/110V outlet close to the cabinet (within 0.5 meter from the cabinet).
The system is designed for being connected to 230V/110V also when not in use, in order to
ensure complete charging of the battery. The battery is charged e en if the power switch is in
position “OFF”.
When the system is not in use set the power switch in position “OFF” and disconnect the
“LINE IN” cable to pre ent damage during lightening.

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2.2.4 Double target connection cabinet
If the total amount of de ices, monitors and targets, is abo e the limit of how many that can be
connected to one segment, a double target connection cabinet is needed.
Maximum ten de ices can be connected to one single segment. For a larger number of de ices
another segment must be added. This can be done by using a double target connection cabinet.
With the double cabinet up to ten de ices can be connected on each side. If more than two
segments is needed, se eral cabinets can be connected in serial.
One single pistol target with light controls is counted as two de ices. With that only fi e pistol
targets can be connected to each segment.
E amples of installations where two segments is needed.
The cards inside the double shooting stand cabinet are connected like this:
See also chapter 2.2.3.
Card 1, left side Card 2, right side

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2.2.5 Cable between targets and shooting stand
There are two ways to connect the target connection
cabinet and the shooting stand cabinet. For indoor use
our special shooting-stand-cable can be used. A cable
prepared for outdoor use must be used in greater
facilities. This has to be connected using a connection
box like the one in the figure. A single twisted par is
used between each target segment. One segment
requires the connection of 1A/1B. Two segments
requires the connection of both 1A/1B and 2A/2B. It is
important to connect 1A at one end of the cable width
1A at the other end with the same wire, etc. The system
will not operate at all if the pair is crossed.
2.2.6 Grounding for surge protection
Use only one common grounding point at the shooting stand and one point for the target
connection cabinets. These two grounding points must be at the same oltage le el. Grounding
can be established with bare copper in the physical ground. The resistance to ground must be
less than 100 ohms. We recommend using a 35 mm² bare copper cable in the cable ditch
between the shooting stand and the target pit. By connecting this cable to the grounding points
in both ends, you will obtain an optimal grounding and at the same time ensuring equal oltage
le els at both points. If the mains regulations in your area allow it, we would also recommend
connecting the 230V/110V grounding to the same points.
It is important to use the same 230V/110V phase in both ends (shooting stand and target pit).
2.2.7 Connection of target units
The target units are connected through a standard target cable with a small female connector in
both ends. The first target is connected to the outlet on the left hand side of the target
connection cabinet. The remaining targets in the segment are chained together with target
cables. The two connectors under the sensor unit are equal.
NB! Don’t use force when inserting the connector. Check that the notch in the connector is
entered correctly.
If the target numbers should be reconfigured, there is a need for connecting each target unit
indi idually. In this case a long cable is used directly from the target connection cabinet to the
target unit.
A standard deli ery includes a 10m cable for the first target and either 2m or 5m cables
between the remaining targets.

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RJ45 Standard target cable
4K187 target unit
2.2.8 Alternative connection of 4K187 target units
Newer 4K187 target units can be connected in arious ways. Either with RJ45 cable or with
standard target cable.
Using RJ45 cable the target units must be connected
trough a cable splitter as shown in the
picture. Use standard target cable from the
target connection cabinet to the first
splitter. If more than one splitter is used,
the splitters are chained with more
standard target cables.
Each target is connected to one of the fi e
target outlets (RJ45 connectors). Use a
straight RJ45 cable (standard LAN cable).
The connector (RJ45) located between the
two chaining connectors can be used for
connecting the communication chain for
target lifts.
2.2.9 Connection of targets with external motor advance (3U49 , 3U65 )
Targets with automatic band ad ance are connected in the standard way except for:
• No more than 5 targets a re connected in one chain. The outlet from the target
connection cabinet must be split to use more targets. In addition the cabinet should be
mounted in centre of the segment to minimise the total length of the chains.
• The chain starts at the target connection cabinet and enters into the right connection
(close to the target side) on the motor unit. A short cable is connected from the other
outlet on the motor unit to one of the connectors on the controller unit in the sensor rod
in the target. A regular target cable is used to connect from the other connector on the
controller unit to the next unit (starting with the right connector on the motor unit etc.)
Sensor unit 3U490/3U650
Motor
Sensor unit 3U490/3U650
Motor
• The targets must be set up with the configuration option “E ternal motor = YES”.
This can be done in the Target Config menu on the display unit. (Press and hold the B-
button while the display is switched on. Enter the alue “3” in the password menu and
select Config”. Confirm the selections by pressing “Send data”. Please see the section
“Sensor data” in chapter 3 in the user manual for more information.)

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2.2.1 Switch for run counting
End switches (item.no.1071) and run counter (item.no.5407) are deli ered for running targets.
This is used to detect for which run the shots are registered. The switches must be mounted on
the wagon in a way that triggers one switch in one end of the run and the other switch in the
other end of the run.
The run counter is mounted on the target card. (Se section 2.2.3)
End switches (item.no.1071)
Run counter (item.no.5407)
The two wires are connected at the terminals marked 3 and 4 inside the switch. The connection
is polarity independent. The other ends of the wires are connected in the target connection
cabinet as shown on the schematic wiring diagram at the end of this chapter.
The switch that is acti ated after the first run should be connected to:
• S1
• GND
The switch that is acti ated at the return from the first run (i.e. on the second run) should be
connected to:
• S2
• GND
Remember to mount the bushing nipple in the cable inlet on the switch.

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2.3 Permanent shooting stand
2.3.1 Shooting stand cabinet
This cabinet ser es multiple purposes:
1. Connection box for cables from the target connection cabinet
2. Outlet for monitors
3. RJ45 outlets for connection of PC for software upgrading and range management.
The On/Off switch can always be in the ON position. When the system is not in use disconnect
the 110V/230V power cable. Also disconnect the “LINE IN” and “MONITOR” cable to
pre ent damage during lightening.
Further connections can be done as shown in the schematic drawings later in this chapter.
Connection between the shooting stand cabinet and the target cabinet, see section 2.2.4.
The power is not connected in the delivered cabinet. This must be connected before using
the system.
Monitors
Ground
Cable from
target abinet
Target/Stand- ard (item.no.5566)
Repeater
In abinets with two ards mounted
for ontrolling up to 20 targets, an
RJ45 able must be onne ted from
the slot NEXT SECTION 2A/2B on
ard one to the slot PC-ADAPTER
on ard two.
A able must also be onne ted
from A/B on ard 1 to 1A/1B on
ard 2, when both pair is onne ted
to “LINE IN” on ard 1. See also
2.3.2
PC adapter
On/Off
Power
(12V/5A)
Item.no.5406
Conne tion points
for bypass- able
The bypass cable is
only to be used
temporary in case
of emergency. E.g.
if the repeater is
defect and
Shooting stand abinet
- single (item.no.5567)
- double (item.no.5568)

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2.3.2 Double shooting stand cabinet
The cards inside the double shooting stand cabinet are connected like this:
See also 2.3.1.
Kort 1, venstre side Kort 2, høyre side
PC adapter

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2.3.3 Display connector at the shooting stand
The connector boxes for the display units should be mounted at the front of the shooting stand
close to the shooters. E en if the box is well protected, the location should be done carefully to
reduce the risk of problems due to humidity, dust or malicious damage. One recommended way
to mount the box is shown on the following picture:
If the solution abo e is used, we recommend mounting the bushing nipples at the bottom inside
the box. Usually the box is mounted such that the bushing nipples should be mounted at the
walls of the box. Make a hole with the correct size (usually 19mm – but please erify with the
deli ered nipples).
The connector boxes are wired in a chain as
shown in the schematic diagrams.
Protection co ers for the connectors can be
deli ered to protect against rain and dust
when the monitors are disconnected.
For mobile equipment a complete connection
array can be deli ered.

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2.3.4 Cable between the shooting stand and the display connectors
A connection box (item.no.5574) must
be used to connect the shooting stand
cabinet with the display connectors.
Usually there must be used separate data
cable and power cable (12V) between
the connection box and the surge
protection at the front of the shooting
stand. For short lengths (less than 7
meter) our special cable (Megalink 01-
2004, item.no.1023) for connection
between monitor connections can be
used. In this case the contact (item.no.1115) can be connected directly to the cable.
For greater distances a separate data cable (Cat 5) and power cable must be used.
Length from shooting
stand cabinet to
surge protection
Recommend
cable dimension
for 10 targets
0-1 m 2x 1.5 mm
2
Up to 8 m 2x 2.5 mm
2
Up to 15 m 2x 4 mm
2
Up to 25 m 2x 6 mm
2
7 pin cable contact (item.no.1115)
Pin no Signal Color (ML-01-2004)
1 1B White
2 1A Yellow
3 2B Black
4 2A Green
5 Not connected
6 +12V Red
7 Ground (DC) Blue
2.3.5 Cable between the display connectors
Our special cable for use between the display connectors are optimized for this purpose. In a
standard deli ery the cable is not intended for use between the shooting stand cabinet and the
surge protection.
In a standard deli ery it is calculated 0.5m cable between the surge protection and the first
monitor connector. Between each extra monitor connector an additional 3.5m cable is added. It
is not recommended to use long cables between the monitor connectors since this increases the
risk of damages from high oltage generated in the cable during lightening. There are usually
se eral possibilities to place the cable in the front of the shooting stand without need for
tra ersing up and down from the ceiling.
•
Remove approximately 10 m of the able
oating and strip 5-8mm of the isolation on
ea h wire.
• The pair for the target network is onne ted as
following:
o Yellow is onne ted to 1A
o White is onne ted to 1B.
• The pair for the stand network is onne ted as
following:
o Green is onne ted to 2A
o Bla k is onne ted to 2B
• The thi k wires are used for power supply:
o Red is onne ted to +12V
o
Blue is onne ted to ground (GND)
Item.no.5574
Item.no.1115