MELAG MELAseal 100+ User manual

Dear Dr.
We should like to extend our thanks for the expression of trust in our company which you have displayed through the
purchase of this MELAG product.
As an owner-run and operated family concern founded in 1951, we have a long history of successful specialization in
hygiene products for practice-based use. Our focus on innovation, quality and the highest standards of operational
reliability has established MELAG as the world’s leading manufacturer in the instrument treatment and hygiene field.
You, our customer are justified in your demand for the best products, quality and reliability. Providing "competence in
hygiene" and "Quality – made in Germany", we guarantee that these demands will be met. Our certified quality
management systems is subject to close monitoring: one instrument to this end is our annual multi-day audit conducted
in accordance with ISO 13485 and ISO 9001 conducted by the certification agency BSI. This guarantees that all MELAG
products are manufactured and tested in accordance with strict quality criteria.
The MELAG management and team.
Operating Manual
MELAseal®100+
Bar sealer

General Guidelines
Please read these operating instructions carefully before commissioning the sealing device. The instructions include
important safety information. The functionality and value-retention of this autoclave depend on the care accorded to it.
Make sure to keep the Operating Manual near to the device. It represents a component of the product.
User Group
This manual is targeted at doctors, medical assistants and service.
Symbols used
Symbol
Explanation
Indicates a dangerous situation which if not avoided could entail slight to life-threatening
injuries.
Indicates a dangerous situation which if not avoided could entail damage to the
instruments, the practice equipment or the sealing device.
Draws your attention to important information.
Formatting rules
Symbol
Explanation
OPEN
Words or phrases appearing on the display of the sealing device are marked as display
text.
see Chapter 2
Reference to another text section within this manual.
Fig. 1/(3)
Reference to a detail in a figure – in the example, to part no. 3 in figure 1.

Contents
Contents
Chapter 1 – Performance Specifications .........................................................................................5
Proper use ....................................................................................................................................................................... 5
Chapter 2 – Device Description.......................................................................................................6
Views of the device.......................................................................................................................................................... 6
Control lamp status display and acoustic signals ............................................................................................................ 7
Chapter 3 – Initial Commissioning................................................................................................... 8
Transport and storage ..................................................................................................................................................... 8
Conditions of storage and installation.............................................................................................................................. 8
Requirements of the set-up location ................................................................................................................................ 8
Wall mounting .................................................................................................................................................................. 8
Connecting the sealing device......................................................................................................................................... 9
Commissioning .............................................................................................................................................................. 10
Simple sealing procedure .............................................................................................................................................. 10
Sealing procedure for rollstock ...................................................................................................................................... 11
Seal seam width ............................................................................................................................................................ 13
Sealing temperature ...................................................................................................................................................... 13
Chapter 4 – Optional Accessories................................................................................................. 14
Reel dispenser “standard” ............................................................................................................................................. 14
Reel dispenser “Comfort” and “Deluxe” ......................................................................................................................... 14
Wall-mounted reel dispenser......................................................................................................................................... 15
Chapter 5 – Maintenance.............................................................................................................. 16
Cleaning and regular controls........................................................................................................................................ 16
Replacing the blade....................................................................................................................................................... 16
Manufacturer's Recommendation for Routine Operation............................................................... 18
DIN Specifications.........................................................................................................................
20
Terms ............................................................................................................................................................................ 20
General information regarding the packaging and sealing procedure ........................................................................... 20
Seal seam width ............................................................................................................................................................ 20
Strength of seal seam.................................................................................................................................................... 20
Accessories and Replacement Parts.............................................................................................21
Technical Data..............................................................................................................................21

Chapter 1 – Performance Specifications
4
Safety Instructions
When operating the sealing device, please ensure that you observe the following safety instructions as
well as those contained in following chapters.
Power cable and mains socket
Only the power cable included in the scope of delivery may be connected to the sealing device.
Liquids may not be permitted to reach the interior of the sealing device. This could result in an
electrical shock or short circuiting.
Repair
Never open the housing of the sealing device. Incorrect opening and repair can compromise
electrical safety and pose a danger to the user.
The guarantee and warranty are forfeited as soon as the sealing device is opened by anyone
other than a member of a MELAG-authorized technical customer service.

Chapter 1 – Performance Specifications
5
Chapter 1 – Performance Specifications
Proper use
This sealing device is designed for application in a medical context, e.g. clinics and medical and dental
practices.
It was developed for the heat sealing of instruments in sterilization packaging.
Suitable materials
It is suitable for the heat sealing of transparent sterilization packaging according to DIN EN 868-5 such as
e.g. MELAfol.
Should you wish to use packaging materials other than those specified above, please consult your stockist
first or contact MELAG directly.
Unsuitable foils and materials
Tubular film (double-sided film) is not suitable for use in this sealing device as these types tend to
become glued together on the sealing rail, thus restricting the functionality of the sealing device.
Polyethylene film
Soft PVC film
Hard PVC film
Polyamide film
Polypropylene film
PLEASE NOTE
The use of unsuitable packaging materials carries the risk of damage to or malfunction of
the device.
Please observe the manufacturer information regarding the respective packaging materials
as well as the recommended sealing temperatures.