Members Mark GR2210601-MM-00 Quick reference guide

STAINLESS STEEL AND PORCELAIN
5-BURNER GAS GRILL
Model number: GR2210601-MM-OO
ASSEMBLY & OPERATING INSTRUCTIONS
For Outdoor Use Only
• This instruction manual contains important information necessary for the
proper assembly and safe use of the appliance.
• Read and follow all warnings and instructions before assembling/using the
appliance.
• Failure to follow these instructions and warnings could result
in damage to the
product or injury to the user.
• Keep this manual for further reference.
Should you encounter any problem,
CALL US FIRST.
DO NOT return product to the retail store!!
WE CAN HELP.
For assistance, contact customer service at
[email protected]
or at [phone], Mon to Fri, 8:00am -5:00pm Pacific Standard time
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WARNINGS
SAFETY LABELS
Lt.OANGER: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Lt.WARNING: Be alert to the possibility of serious bodily injury if the instructions are
not followed. Be sure to read and carefully follow all of the messages.
Lt.CAUTION: Indicates a potentially hazardous situation, which, if -not avoided, may result in
minor or moderate injury.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call
our gas supplier or fire department.
Failure to follow these instructions could result in fire or explosion which
could cause propert damage, personal in·ury or death.
WARNING
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any
other appliance.
DANGER
(a) Do not store a spare LP gas cylinder under or near this appliance;
(b) Never fill the cylinder beyond 80 percent full;
(c) If the information in (a) and (b) is not followed exactly, a fire causing death or serious
injury may occur.
PROP 65 WARNING
Chemicals known to the state of California to cause cancer, birth defects or other
reproductive harm are created by the combustion of propane.
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WARNING
• This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a
building, garage or any other enclosed area.
• This outdoor cooking gas appliance is not intended to be installed in or on boats. This
appliance is not intended to be installed in or on recreational vehicles.
• Use your grill OUTDOORS
in a well
ventilated space away from dwellings
or
other buildings to prevent dangers
associated with gas accumulation and toxic
vapors. The gr
ill should be situated at least
60
in ches (152.4 cm) from buildings. Not
adheri
ng to these clearances will prevent
proper vent
il ation and may increase the risk
of a fi
re and/or property damage, which could
also result
in personal injury.
• Maintain a minimum clearance of 60 inches
(152.4
cm ) between all sides of grill, deck
railings, walls or other combustible material. Maintain a minimum clearance
of 60
DO NOT use grill under any overhead inches from combustible material.
combustible construction.
• DO NOT obstruct the flow of combustion/ventilation air.
• DO NOT leave the grill unattended while in use.
• DO NOT use while under the influence of drugs or alcohol.
• Keep the fuel supply hose away from heated surfaces.
• DO NOT put the grill in storage or move it after use. Allow the grill to be cool to the touch
before moving/storing. Failure to do so could result
in a fire causing property damage,
personal injury or death.
• The appliance is for household use only. DO NOT use this grill for other than its intended
purpose.
• Never use natural gas in a unit designed for liquid propane gas.
• Never use charcoal or wood briquettes in a gas grill. Flavoring chips must be contained in
a metal smoking box to contain ash and prevent fires.
• A Leak Test must be conducted prior to each use.
• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local
authority to determine proper size and type.
• Grill is hot when in use. To avoid burns:
• DO NOT attempt to move the grill.
• Lock the wheels so the unit does not accidentally move.
• Wear protective gloves or oven mitts.
• DO NOT touch any hot grill surfaces.
• DO NOT wear loose clothing or allow hair to come in contact with grill.
• Never close the side burner lid during operation.
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USE AND INSTALLATION OF LP GAS CYLINDER (PROPANE TANK)
BEFORE INSTALLING:
The installation must conform with local codes or, in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1INFPA 54, Natural Gas and Propane Installation Code,
CSA 8149.1, or Propane Storage and Handling Code, 8149.2, orthe Standard for Recreational
Vehicles, ANSI A 119.21NFPA 1192, and CSA Z240
RV Series, Recreational Vehicle Code, as
applicable.
BEFORE EVERY USE:
8e sure to inspect the hose for leaks, cuts, wear, abrasion, or damage of any sort before using
this appliance. If any damage is apparent, the hose must be replaced with a new hose specified
by the manufacturer before further use.
LP GAS CYLINDER
The LP (liquid propane) cylinder specifically designed to be used with this unit MUST have a 20
lb. (9.1 kg) capacity with a Type 1 cylinder valve and an overfilling protection device (OPD). Only
use LP cylinders with this type of valve.
LP tank valve requirement:
• Purchase LP tanks only with these required measurements: 12"
(30.Scm) (diameter) x 18" (4S.7cm) (tall) with 201b. (9kg) capacity
maximum.
• Type 1 outlet compatible with regulator or appliance.
• Safety relief valve. OPD Hand Wheel
• UL-listed Overfill Protection Device (OPD). This
OPD safety feature is identified by a unique LP Tank Valve
triangular hand wheel. Use only tanks equipped with
this type of valve.
• LP tank must be arranged for vapor withdrawal.
Safety Cap
The LP cylinder must be constructed and marked in
accordance with the Specifications for LP-Gas
Cylinders of the U.S. Department of Transportation
(D.O.T.) or the National Standard of Canada
CAN/CSA -8339, Cylinder, Spheres and Tubes for
Transportation of Dangerous Goods; and
Commission of Dangerous Goods; and Commission,
as applicable.
• The LP cylinder must include a collar to protect the cylinder valve.
• If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply
cylinder(s).
• The LP cylinder must be stored outdoors out of the reach of children and
MUST NOT be
stored in a building, garage, shed, breezeway,
or any other enclosed space.
• Storage of an outdoor cooking gas appliance indoors is permissible ONLY if the cylinder is
disconnected and removed from the outdoor cooking gas appliance.
• The cylinder should ALWAYS be put in an upright position.
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DANGER
• DO NOT connect this grill to an existing #510 POL cylinder valve with Left hand threads.
The Type 1 valve can be identified with the large external threads
on the valve outlet.
• DO NOT connect to a propane cylinder exceeding its capacity.
• DO NOT connect to a cylinder that uses any other type of valve connection device.
• Never store a spare LP gas cylinder under or near your grill. This could cause pressure to
be expelled through the vapor relief valve resulting
in fire, explosion, or severe personal
injury, includi ng death.
• Keep the vent il ati on opening(s) of the LP gas cylinder enclosure free and clear from
obstructions and debris.
• DO NOT insert any foreign objects into the valve outlet. Damage to the valve outlet could
result. A damaged valve outlet can cause a leak, possibly resulting
in explosions, fire,
severe bodily harm, or death.
WARNING
FOR FILLING THE LP GAS CYLINDER
• Allow only qualified LP gas dealers to properly fill or repair your LP cylinder.
• DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a
dangerous condition. Over-filled tanks can build
up pressure and cause the relief valve to
expel propane gas vapors. The vapor is combustible and if it comes in contact with a spark
source or flame an explosion causing severe burns, bodily harm, or death could occur.
• Always use a safety cap when the grill is not connected to a cylinder.
• If you exchange a cylinder with a qualified exchange program, be sure the cylinder has a
Type 1 valve and
an over-fill prevention device (OPO).
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INSTALLING GAS CYLINDER
1. Check that the cylinder valve is closed by turning the knob in clockwise.
2. Pull out the cylinder holder along the slot.
3. Place the cylinder into cylinder holder and tighten the fixing bolt. Place cylinder such that the
valve opening faces the side burner in such a way that the hose is not kinked/damaged.
o o
4. Fix the cylinder holder in place and lock with the latch bracket.
~ \..I (JJ
o o
o o
5. Attach or detach the regulator to the LP gas cylinder only when the cylinder is placed on the
cylinder holder.
o o
WARNING: Keep the fuel supply
hose away from any heated surfaces.
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CONNECTION PROCEDURES
1. Make sure the tank valve is closed (turn valve
clockwise until tight).
2. Check the tank valve to insure it has the
proper external male threads.
3. Make sure all burner valves are turned OFF.
4. Inspect valve connections, port, and regulator
assembly. Look for any damage or debris.
Remove any debris. Inspect the hose for
damage. Never attempt to use damaged or
obstructed equipment. Contact your local LP
gas dealer for repair.
Tank Valve/Knob External Male
Threads
Coupling Nut
5. When connecting the regulator assembly to the valve, hand tighten the quick coupling nut
clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may damage
the quick coupling nut and result
in a hazardous condition.
6. Open the tank valve fully (counterclockwise). Use a soapy water solution to check all
connections for leaks (a Leak Test) before attempting to light the grill (see P.26-27). If a leak
is found, turn the tank valve off and do not use the grill until your LP gas dealer can make
repairs.
TO DISCONNECT LP CYLINDER:
1. Turn the burner valves off.
2. Turn the tank valve off fully (turn clockwise to stop).
3. Detach the regulator assembly from the tank valve by turning the quick coupling nut
counterclockwise.
CAUTION
• When installing LP cylinders, the pressure regulator and hose supplied by the
manufacturer MUST be used with the appropriate cylinder. Replacement regulators
and hoses need to be specified by the manufacturer of this appliance.
• Place the dust cap on the cylinder valve outlet whenever the cylinder is not in use.
Only install the type of dust cap on the cylinder valve outlet that is provided with the
cylinder. Other types of caps or plugs may result in leakage of propane.
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PRODUCTDI == A __________ __
5 ~
1 ---- __ ---....1IIiiiiii~~ ____
2
6 3
"" h
~
10
4
7
8
11
~
9
13
~
12
17
~
:::::::
14
15
~
:::::::
11
16
18
19
" 20
~
21
25
~
~
~
24
22 ~
~
23 26
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COMPONENT LIST
1. Warming Rack 2. Cooking Grate 3. Flame Tamer
Qty: 1 pc Qty: 3pcs Qty: 5pcs
4. Grill Body Assembly 5. Side Burner Grate 6. Side Burner Assembly
Qty: 1 pc Qty: 1 pc Qty: 1 pc
7. Side Burner Control Panel 8. Control Knob Bezel 9. Control Knob I Side Burner
Control Knob
Qty: 1 pc Qty: 1 pc Qty: 1 pc
10. Side Table Assembly 11. Side Table Panel Assembly 12. Grease Cup
Qty: 1 pc Qty: 1 pc Qty: 1 pc
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13. Grease Collecting Tray 14.
Left Cart Side Panel
Assembly
15. Tank Heat Shield
Qty: 1 pc Qty: 1 pc Qty: 1 pc
16. Tank Holder Assembly 17. Rear Cart Assembly 18. Bottom Cart Panel
Qty: 1 pc Qty: 1 pc Qty: 1 pc
19. Right Cart Side Panel 20. Front Cart Assembly 21. Cart Frame Connecting Tube
Qty: 1
pc Qty: 1 pc Qty: 4pcs
22. Door Handle 23. Left Door Assembly 24. Plastic Insert
-
-
Qty: 2pcs Qty: 1pc Qty: 4pcs
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25. Right Door Assembly 26. Locking Caster
--
Qty : 1 pc Qty: 4pcs
HARDWARE LIST
Item No. Item name Diagram
Qty
A Phillips Head Screwdriver
('
~
~
1
B M4x10mm Bolt (Black)
a--
4
C M6x12mm Bolt (Black)
~
30
D Hex Nut Wrench
2:=
:3
1
E M4x10mm Bolt (Silver)
au-
8
F M6x12mm Bolt (Silver)
~
24
G LR6/
AA Battery I I
+p
1
H M4x8mm Bolt
~
2
Note: Hardware H has been pre-attached on the related components.
For Bolt F, 16 pcs are stored in the hardware pack, and 8 pcs have been pre-attached on the
related components.
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Replacement Pa ·
----
4u
4v
••••
~~~~
24
23
25
1
4a
2
4b 3
~ 4d.
o
--f.t.~ ~~
~ 4c~ 10a
49
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(4h
~=~::::--..:-
...
10b
11a
11 b
15
17a
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Replacement Part List (II)
Part Part Name Part Part Name
Number Number
1 Warming Rack 2 Cooking Grate
3 Flame Tamer 4 Grill
Body Assembly
4a
Grill Body -Lid
4b Grill Body - Thermometer
4c
Grill Body - Thermometer Bezel 4d Grill Body -Lid Handle Bezel
4e Grill
Body -Lid Handle 4f Grill
Body -Lid Support Left Bracket
4g Grill Body -Fire
Box
4h Grill Body -Lid Support Right
Bracket
4i Grill Body -Carry
Over 4j Grill Body -Burner
4k Grill Body -Ignition Electrode & 4L Grill Body -Wood Chip Tray
Wire A Channel
4m Grill
Body -Ignition Electrode & 4n Grill Body -Ignition Electrode &
WireB
WireC
40
Grill Body -Ignition Electrode & 4p Grill Body -Wood Chip Tray Cover
Wire 0
4q Grill Body - Wood Chip Tray 4r Grill Body -Fire Box Front Heat
Shield
4s Grill Body -Valve & Manifold 4t Grill Body -Control Panel
Assembly
4u Grill Body -Side Burner Hook 4v Grill Body -Hose & Regulator
Assembly
4w
Grill Body -Igniter 4x Grill Body -Igniter Cover
4y Grill Body -Burner Fixing Pin 4z Grill Body - Cotter Pin
5 Side
Burner Grate 6 Side Burner Assembly
6a
Side Burner -Lid 6b Side Burner -Ignition Electrode
6c Side Burner-Side Burner 6d Side Burner-Side Burner Frame
6e Side Burner -Ignition
Wire
7 Side Burner Control Panel
8 Control Knob Bezel 9 Control Knob / Side Burner Control
Knob
10 Side Table
Assembly
10a Side Table
10b Side Table
Wire Clip
11 Side Table Panel Assembly
11 a Side Table Panel
11 b Name Plate
12 Grease Cup 13 Grease Collecting Tray
14 Left Cart Side Panel
Assembly
14a Left Cart Side Panel
14b Plastic Ring 15 Tank Heat Shield
16 Tank HolderAssembly 16a Tank Left Sliding Bracket
16b Tank Holder Base 16c Tank Right Sliding Bracket
16d Tank Fixing Screw 16e Tank Locking Plate
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17 Rear Cart Assembly 17a Rear Cart Panel
17b Rear Cart Frame 17c Match Holder
18 Bottom Cart Panel 19 Right Cart Side Panel
20 Front Cart Assembly 20a Front Cart Frame
20b Door Magnet Fixing Plate
21
Cart Frame Connecting Tube
22 Door Handle 23 Left DoorAssembly
24 Plastic Insert 25 Right DoorAssembly
26 Locking Caster
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ASSEMBLY PROCEDURES
Step 1. Connect the Front Cart Assembly (20) and Rear Cart Assembly (17)
with 4 pcs Cart Frame Connecting Tube (21) then secure them with 8 pcs
M6x12 Bolts Black C . Do not full ti hten the bolts.
17
,
21
Step 2. Attach the Left Cart Side Panel Assembly (14) to the cart assembly
usin 4 cs M6x12 Bolts Black C . Do not full ti hten the bolts.
14
14
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Step 3. Attach the Right Cart Panel (19) to the cart assembly using 4 pes M6x12
Bolts Black C. Do not full ti hten the bolts.
c
19
19
Step 4. Attach the Bottom Cart Panel (18) to the cart assembly using 10 pes
M6x12 bolts Black (C). Please follow the label at the bottom of the cart panel to
identif the rear osition. Full
ti hten all the bolts in the cart assembl .
C 18
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Step 5. Insert the Locking Casters (26) into the threaded holes on the bottom of
the cart assembly. Use the Hex Nut Wrench
(0) to tighten the caster by turning
in clockwise until it is full secured.
D
Step 6. Lock all 4 locking casters to prevent the unit moving by stepping the pad
downwards. Slide the tank holder base from the Tank Holder Assembly (16)
then attach it to the cart assembl usin 4 cs M6x12 bolts Black C as shown.
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=
=
=
=
=
=
=
= W
I
T
---
-
-
-
) -"
-
--=-
-==-
=
=
=
=
=
=
=
=
-
-
..-
- t
I
'"
-
-
-
-c
16
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Step 7. Attach the Left Door Assembly (23) and Right Door Assembly (25) to
the cart assembl usin 8 cs M4x10 bolts Silver
E.
0 0
,-
/
~
,
~ .
,
//
,
~
~
0
~
~ '
0
E
,
~ /
23
25
Step 8. Attach the Door Handles (22) to the doors with the Plastic Inserts (24)
usin 4 cs M6x12 bolts Silver F as shown.
F
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Step 9. Attach the Tank Heat Shield (15) to the cart assembly using 4 pcs
M4x10 bolts Black B.
15
;e::.
~
~
~
~
~ ~
~
Step 10. This step needs two people to complete! Put the Grill Body assembly
(4) carefully on top of the cart assembly. Secure the part in place as shown below
with 4 pcs of M6x12mm bolts Silver (F) as shown. Be careful to support the grill
bod and cart assembl durin this ste .
4 m
EAM
L FT
11
F
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Step 11. Attach the Side Table Panel Assembly (11) to the Side Table
Assembl 10 usin 2 cs M6x12mm bolts Silver F .
11
Step 12. Loosen 4 pcs pre-attached bolts M6x12mm bolts Silver (F) on the right
side of the grill body and adjust to 3/16" clearance as shown. Position the holes
on the side table assembly through the bolts at grill body as shown below. Push
the side table assembly rightwards to lock it
in place and tighten all bolts. Secure
the side table assembly to the control panel of the grill body assembly using 2
cs M6x12mm bolts Silver F .
~ )
" 3/16"
F
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