Mercia Garden Products 01OSBA0707DDSW-V1 Instruction manual

P 1
01OSBA0707DDSW-V1
7X7 OSB APEX
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code
For ease of assembly, you
will need a tape measure to
check dimensions of
components.

P 2
01OSBA0707DDSW-V1
Overall Dimensions:
Width = 2230mm
Depth = 2124mm
Height = 2040mm
Base Dimensions:
Width = 2066mm
Depth = 2070mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Gable
AI-01SHPDG2016X2024-V1
Back Gable
AI-01SHPPG2016X2024-V1
Plain Side
AI-01SHPPS2076X1567-V1
Window Panel
AI-01SHPWS2076X1567-V1
Floor
AI-01OSBF2066X2070-V1
QTY-2
Roof
PI-03-0292
QTY-2
Door
AI-01-11B439X1660-V1
QTY-2
1 2 34
567
9
10
11
12
13
Fascia 1186mm x4
Fixed Window Strip 546mm x5
Cover Trims 1575mm x4
Door Strip 1016mm
Ridge Bar 2020mm
Door Strip 530mm
Door Block 140mm x2
8
14
15
Door Beading Strip 1590mm x2
Eaves Frame 2106mm x4
16
17
Finial x2
18
T Hinge
PI-07-0021
Qty 4
Plastic Window Cill
PI-08-0013
Felt
Styrene
PI-05-0114
Qty 2
21
22
L-Bracket
PI-07-0012
Qty 2
20
Turn Button
PI-07-0034
Qty 3
19
23
Nail Bag
Felt Tacks x 104
20mm Screw x 13
30mm Black Screw x 3
30mm Screw x 80
40mm Screw x 58
50mm Screw x 28
S1228-1590mm
S1260-1186mm
S1230-546mm
S1245-1575mm
S1260-1016mm
S1260-530mm
FS2828-140mm
FS2828-2106mm
FS2828-2020mm

P 3
Please retain product label and instructions for future reference
Remove transportation blocks from the bottom of each
panel before beginning assembly. Each Panel should
have two blocks.
Pre Assembly
30mm
screw Pre drill
hole
Pre-assembly
Fix the T Hinges onto the
doors and door frame as
shown. Ensure that the
screws go through the
cladding and into the
framing behind.
28x30mm screws 1
7
7
20
Step 1
5
5
10 x 40mm screws
Step 1
Place oor on rm and level base, ensure
base has suitable drainage free from areas
where water can collect. (See front page on
base requirements).
Attach the oors using 10 x 40mm screws.
Do not secure the building to the
oor until the roof is tted. Fix the
panels onto the oor using 50mm
screws in alignment with the oor
joists
Step 2
Fix the corners with 50mm screws
as shown in diagram.
Position the panels so there is equal spacing
between the oor and cladding on all 4 sides
3
2
3x50mm Screws
Pre drill
hole
50mm
screw

P 4
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
9x50mm Screws
Step 3
Fix the corners with 50mm
screws as shown in diagram.
1
Pre drill
hole
50mm
screw
Use part 3 for a no window
building and part 4 for a
windowed building
4 or 3
8x20mm Screws
Step 4
Place the ridge bar in between the door
and back gables. Ensure the top corners
of the ridge bar sit ush with the top
points of the door gable. Fix the ridge bar
to the gable using one L bracket for each
end.
Fix with 4x20mm screws each
16
19
20mm
screw Pre drill
hole
Step 5
Fix two eaves frames to each roof sheet
using 3x30mm screws per eave.
Fix the roof sheets to the roof ensuring
they come together at the top using
40mm screws directly through the roof
sheet at the top. Make sure to attach the
roofs to the ridge bar.
15
15
6
12x 30mm Screws
32x 40mm Screws
40mm
screw
Pre drill
hole
Pre drill
hole
30mm
screw
b
Step 6
Once the roof
is xed attach
the building to
the oor with
50 mm screws.
16x 50mm Screws
50mm
screw Pre drill
hole

P 5
Please retain product label and instructions for future reference
104x Tacks
Felt
tacks
21
HANDLE
WITH CARE
12
3
4
Step 7
Cut the felt into 2490mm long
sheets and lay onto roof as
shown in diagram ensuring
there is overhang around the
sides then nail the felt tacks
every 100mm.
Fit the Cover Trims to the front
and back of the building as
shown in the illustration using
30mm screws. Trim the length
of the cover trims to the
required size before tting if
necessary.
Pre drill to avoid splitting.
12x30mm Screws
10
Step 8
10
10
10
30mm
screw Pre drill
hole
Step 9
16x40mm Screws
Attach the faiscas to the roof
leaving a slight overhang at the
top.
Fit the fascias to the roof over
the felt and secure in place with
40mm screws as shown.
Pre drill to avoid splitting.
40mm
screw Pre drill
hole
17
17
8
8
8
8

P 6
Please retain product label and instructions for future reference
Please retain product label and instructions for future reference
Step 10
22
23
Fit the styrene sheets on top of
the window cill.
When positioning the styrene
sheets ensure there is an equal
distance between them and at
either side of the windows.
Fix the window strips to the two
pieces of framing that sit
alongside the outside edges of
the window with 3x30mm
screws for each strip.
Attach the three window strips
at either side of the windows
using 3x30mm screws each.
Make sure the screws enter the
framing in the window panel
and not the styrene.
9x30mm Screws
For the no window version go to step 11
9
9
9
9
9
9
30mm
screw Pre drill
hole
6x30mm Screws
30mm
screw Pre drill
hole
9
9
Place the
plastic window
cill onto the
Window Panel
and silicone in
place as shown
on both
diagrams to the
left.
Side View
Styrene
Window Cill
SILICONE
SEALANT
Step 11
b
c
Use 4x30mm Screws to x
each beading strip onto the
door gable. Ensure that the
screw is parallel with the
door frame when xing the
strip to the door gable as
shown in the close up view.
Attach the turn button to
the top and bottom door
blocks with 1x30mm screw
for each one.
First line up the door blocks
at the top and bottom of the
doors. Then x with
2x30mm screws by screwing
through the outside of the
door into the block.
8x30mm Screws
2x30mm Black Screws
4x30mm Screws
b ca
13
18
14
a
13
30mm
screw
30mm
screw

P 7
Please retain product label and instructions for future reference
12
11
18
Step 12
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
Use 5x20mm screw to x the
door strips to the master
door (Right door panel)
Use 1x30mm black screw to
x the turn button onto the
slave door (left door panel)
5x20mm Screws
1x 30mm Black Screw
20mm
screw
Pre drill
hole
Pre drill
hole
30mm
screw