Mercia Garden Products 03DTSHCV0808HGD4MW-V1 User manual
DIP TREATED SHIPLAP CURVED 8FT X 8FT HALF GLAZED DOUBLE 4 MEDIUM WINDOW
2mm Drill bit
x2
¡
¡
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Width = 2476mm
Depth = 2693mm
Height = 2157mm
Base Dimensions:
Width = 2350mm
Depth = 2350mm
21 345
6 98
7
Door Panel
QTY 1
AI-03S22SHDD1298X2095-V1
Front Window Panel
QTY 2
AI-03S21SH1FSFWC531X2095-V1
Right Gable
QTY 1
AI-S21SHCGTR2272X323-V1
Side Window Panel
QTY 2
AI-03S21SH1FSFWC572X1782-V1
Left Gable
QTY 1
AI-S21SHCGTL2272X323-V1
Back Panel
QTY 2
AI-S21SHPP1180X1832-V1
Side Panel
QTY 2
AI-S21SHPPTF1700X1782-V1
Floor
QTY 4
AI-S21MBF1175X1175-V1
Roof
QTY 3
AI-S21MBCR825X2950-V1
Master Door
QTY 1
AI-PRMHGMD600X1715-V1
Secondary Door
QTY 1
AI-PRMHGSD600X1715-V1
Building Content:
10 11
Roof Block - 28x28x140mm QTY 6
FS2828-G-160mm (angled)
Door Rain Guard - 28x44x1210mm QTY 1
RG2844-1210mm
Side Window Rain Guard - 28x44x540mm QTY 2
RG2844-540mm
Front Window Rain Guard - 28x44x498mm QTY 2
RG2844-498mm
Roof End - 100x12x2950mm QTY 3
MB12RT100-2950mm
Door Beading - 17x12x1711mm QTY 2
S1217-1711mm
Roof Trim - 30x12x1510mm QTY 8
S1230-1510mm
Fascia - 95x12x1238mm QTY 2
SR1295-1238mm
Front Cover Trim - 56x12x2088mm QTY 4
S1256-2088mm
Side Cover Trim - 56x12x2070mm QTY 2
S1256-2070mm
Rear Cover Trim - 56x12x1810mm QTY 3
S1256-1810mm
Ridge Bar - 90x40x2272mm QTY 3
F4090-2272mm
Door Bar - 60x16x1705mm QTY 1
S1660-1705mm
Floor Block - 44x27x400mm QTY 8
F2744-400mm
Door Handle
PI-07-0001
U Channel QTY 2
PI-07-0013
Mortice Lock
PI-07-0017
Hinge QTY 6
PI-07-0023
Key Plate
Turn Button QTY 2
PI-07-0034
Tower Bolt QTY 2
PI-07-0114
Finial QTY 1
Shed Diamond Finial
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Felt
27
28
29
30
31
32
33
34
50mm Screw x 107
40mm Screw x 46
Felt Tacks x 160
30mm Screw x 195
80mm Screw x 12
Nail Bag
There may be extra screws present in the nail bag
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.
Join the hinges (No.28) to the door
frames (No.10 & 11) using 40mm screws. Ensure
hinges are attached using the outer plate of the
hinge.
Fit the doors to the Door Panel (No.1) with
40mm screws making sure to use the inner plate
of the hinge.
Fit the Mortice Lock (No.26) into the
recess and x in place with the screws provided.
Fit the Key Plate (No. 27) to the opposite door
using the screws provided.
Fix the Door Handles (No.32) and the
metal bar (spindle) using 8x30mm screws.
Ensure the mortice lock closes correctly. If not,
remove lock and turn the catch around using the
small grub screw.
8x30mm screws
36x40mm screws
30mm
screw
Pre drill
hole
The Mortice Lock is Reversible
27
26
1
a
b
c
b
a
32
c
b
28
Step 1
Parts Needed - No. 1 QTY 1
- No. 10 QTY 1
- No. 11 QTY 1
- No. 26 QTY 1
- No. 27 QTY 1
- No. 28 QTY 6
- No. 32 QTY 1
10
11
28
40mm
screw
IMPORTANT: Pre-drill before xing screws.
Step 2
Parts Needed - No.16 QTY 2
- No.23 QTY 1
- No.30 QTY 2
30mm
screw
Pre drill
hole
Fix the Door Bar (No. 23) to
the inside of the Secondary Door
using 6x30mm screws as shown in
the illustration.
Fit the Door Beading (No. 16) to
the inside of the door frame using
8x30mm screws, ensuring that
they sit ush with the frame and
the door.
Attach the Tower Bolts (No.
30) to the door bar using
12x30mm screws.
26x30mm screws
23
16
16
d
e
e
d
IMPORTANT: Pre-drill before xing screws.
16
30
30
23
30
Pre drill
hole
30mm
screw
Step 3
Parts Needed - No. 8 QTY 2
- No. 24 QTY 8 8
IMPORTANT: Pre-drill before xing screws.
8
24
24
Secure the oor (No. 8) to the Floor Blocks
(No.24) using 8x30mm screws per oor.
Repeat this for one other oor panel
16x30mm Screws
Pre drill
hole
30mm
screw
Step 4
Parts Needed - No. 8 QTY 2
IMPORTANT: Pre-drill before xing screws.
8
8
8
8
Secure the oor (No. 8) to the assembly
from Step 3, using 8x30mm screws per oor.
Repeat this to create two assembled
oors
16x30mm Screws
Place the assembled oor panels
(No.8) on to a rm and level base.
Ensure the base has suitable drainage,
free from areas where standing water
can collect.
Secure the oors together using
8x50mm screws through the oor
bearers in an alternating pattern.
8x50mm Screws
Step 5 IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
Fix the Back panels (No.4) side by side using
3x50mm screws, x the corners of the back
panel (No.4) and the Side Panel (No.5)
Do NOT secure the building to the oor until
the roof is tted.
Position the panels so there is equal spacing
between the oor and cladding on all sides.
6x50mm Screws
5
4
4
Step 6
Parts Needed - No. 4 QTY 2
- No. 5 QTY 1
IMPORTANT: Pre-drill before xing screws.
back
a
Step 7
Parts Needed - No. 5 QTY 1
Place Side Panel (No. 5) onto the oor
next to the back panel. Fix the two
panels together at the corners using
3x50mm screws.
Do NOT secure the building to the
oor until the roof is tted.
Position the panels so there is equal
spacing between the oor and
cladding on all sides.
3x50mm Screws
Pre drill
hole
50mm
screw
IMPORTANT: Pre-drill before xing screws.
5
Fix the Side Window Panels (No.3) to the
already standing Side Panels (No.5) by
screwing through the framing using
8x50mm screws.
Ensure to stagger screws to avoid
colliding.
Repeat this with the second Window and
Side panel but the opposite way round,
as shown in the diagram.
Do NOT secure the building to the oor
until the roof is tted.
Position the panels so there is equal
spacing between the oor and cladding
on all sides.
8x50mm Screws Pre drill
hole
50mm
screw
Step 8
Parts Needed - No.3 QTY 2
3
3
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Place the Left Gable (No.6) and Right
Gable (No.7) on top of the side panels,
ensuring the boards interlock.
Secure in place using 4x50mm screws
per gable top, screwing in an alternat-
ing pattern.
8x50mm Screws
Step 9
Parts Needed - No. 6 QTY 1
- No. 7 QTY 1 6
7
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Fix the Front Window Panels (No.2)
together with the Side Window
Panels (No.3) corners with 50mm
screws as shown in the illustration.
Do NOT secure the building to the
oor until the roof is tted.
Position the panels so there is equal
spacing between the oor and
cladding on all sides.
6x50mm Screws
Step 10
Parts Needed - No.2 QTY 2
2
2
afront
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
a
a
a
a
a
a
a
a
1
IMPORTANT: Pre-drill before xing screws.
Step 11
Parts Needed - No.1 QTY 1
Place the assembled door panel
(No.1)
onto the
oor in-between the already standing Front
Window Panels
(No.2)
.
Fix the panels together at the corners using
4x50mm screws per side.
Do NOT secure the building to the oor until
the roof is tted.
Position the panels so there is equal spacing
between the oor and cladding on all sides.
8x50mm Screws
50mm
screw
Pre drill
hole
80mm
screw
Place the rst Ridge Bar
(No.22) inside the building, centralise
it with the vertical gable framing.
Align the back edge of the ridge bar
with the top of the gable. Once in
place mark the position on both sides
with a pencil.
Place the top edge of the roof support
block (No. 12) ush to the pencil mark
and secure in place using 2x50mm
screws per block.
*Repeat this process on both sides
with the remaining Ridge Bars.
Place the Ridge Bar(s) on top
of the attached blocks and secure
through the outside of both gables
using 2x80mm screws per side.
12x50mm Screws
12x80mm Screws
a
b
*Hint: When tting the Ridge Bar pencil mark the
centre of the Ridge Bar and follow down onto the
gable at a right angle, this will give you a guide to
x the support bars in place.
Step 12
Parts Needed - No.12 QTY 6
- No.22 QTY 3
a
12
b
22
IMPORTANT: Pre-drill before xing screws.
22
Step 13
Parts Needed - No. 9 QTY 3
- No. 25 QTY 3
Place the three roofs (No.9) together.
Please note that one of the Roof
Panels MUST go the opposite way to
the other two Roof Panels. Then slot
the three Roof End (No.25) pieces on
to the Roof Panels where shown in the
diagram. Fix the Roof Ends (No.25) to
the top and bottom Framing within
the Roof Panels using 2x30mm per
end.
12x30mm Screws
30mm
screw
Pre drill
hole
9
9
25
9
25
25
IMPORTANT: Pre-drill before xing screws.
Step 14
Parts Needed - No.9 QTY 3
- No.33 QTY 2
¢
Place the Roof Panels (No. 9) on top of the
Building. Join together the centre framing on
the underside of the roofs by using the two U
Channels (No.33) as shown in the diagram.
Please note that there will be a space between
the framing within one of the U Channels.
Place the centre framing within the Roof Panels
(No. 9) in front of the middle Ridge Bar and
secure together with 9x50mm screws as shown
in the diagram. Ensure the screws line up with
the roof support bars.
16x30mm Screws
9x50mm Screws
9
9
9
50mm
screw
Pre drill
hole
Step 14
Parts Needed - No.9 QTY 3
- No.33 QTY 2
30mm
screw
a
b
33
33
a
a
b
9
22
IMPORTANT: Pre-drill before xing screws. Step 15
45x30mm Screws
Pre drill
hole
30mm
screw
IMPORTANT: Pre-drill before xing screws.
Fix the Roof Panels to the Framing within the
Panels and the Ridge Bars where they meet
(internally) using 9x30mm screws per line.
HINT - Follow the nailing line of the framing on
the roof panel so that you are more likely to x
into the ridge bar below. Also use a straight piece
of timber as a guide to help keep the screw
positions in a straight line.
Step 16
50mm
screw
Pre drill
hole
b
bb
bb
b
b
b
b
b
b
b
IMPORTANT: Pre-drill before xing screws.
b
Once the roof is xed, attach the
building to the oor with 50mm
screws.
Ensure the screws go through the
panel into the oor framing.
23x50mm Screws
Felt
tacks
1.
2.
4. 3.
HANDLE
WITH CARE
12
3
4
Cut the felt (No.34) into 4x strips measur-
ing, 2580mm (L) X 1000mm (W) and lay
onto the roof in the order shown in the
illustration, leaving approximately 50mm
of overhanging felt around the building.
Secure the felt to the building with 160x
felt tacks at 100mm intervals
160x Felt Tacks
Step 17
Parts Needed - No.34 QTY 1
34
17
17
17
17
30mm
screw
Pre drill
hole
Step 18
Parts Needed - No.17 QTY 8
17
IMPORTANT: Pre-drill before xing screws.
17
*Cut down
trims to t
Sandwich the felt either side between the roof
and the roof trims (No. 17), xing each strip to
the roof with 3x30mm screws. The roof trims
will need to be cut to t.
24x30mm Screws
40mm
screw
Pre drill
hole
18 31 18
Step 19
Parts Needed - No. 18 QTY 2
- No. 31 QTY 1
IMPORTANT: Pre-drill before xing screws.
Fix the fascia’s (No. 18) to the front of
the building using 4x40mm screws.
Attach the nial (No. 31) over the
join in the fascia’s with 2x40mm
screws.
10x40mm Screws
Step 20
Parts Needed - No. 19 QTY 4
- No. 20 QTY 2
- No. 21 QTY 3
30mm
screw
Pre drill
hole
20
19
19 19
19
21
IMPORTANT: Pre-drill before xing screws.
Attach the front (No.19), side (No.20) and
rear (No.21) cover trims to the building,
xing each trim using 3x30mm screws.
Ensure a trim is tted to each corner of the
building and over panel joins.
30x30mm Screws
50mm
screw
Pre drill
hole
*Seal each rain guard with silicone
sealant before xing to the building.
15
15 14
14 13
Step 21
Parts Needed - No. 13 QTY 1
- No. 14 QTY 2
- No. 15 QTY 2
SILICONE
SEALANT
15
IMPORTANT: Pre-drill before xing screws.
Fix the Large Rain Guard (No. 13)
above the door using 4x50mm
screws.
Attach the Front Window Rain Guards
(No.15) and Side Window Rain
Guards (No.14) above each relevant
window using 3x50mm screws per
Rain Guard.
16x50mm Screws
Step 22
Parts Needed - No. 29 QTY 2
30mm
screw
Pre drill
hole
*These turn buttons help keep your doors straight during high and low levels of moisture content in the air.
29
29
IMPORTANT: Pre-drill before xing screws.
Secondary Door
Locking Door
29
Fix the turn button’s (No. 29) to the top
and bottom of the Secondary Door
using 2x30mm screws.
2x30mm Screws
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
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