Mercia Garden Products 0634RANE4535FGDD2TW1SW-V1 Instruction manual

P 1
0634RANE4535FGDD2TW1SW-V1 (4.5x3.5m)
0634RANE4535FGDD2TW1SW-V1: 34mm Log Cabin, Reverse Apex, No Extras, 4.5x3.5, Fully Glazed Double Door, Two Tall Windows,
One Short Window.
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

Double Door Contents
Window Contents
P 2
0634RANE4535FGDD2TW1SW-V1
Overall Dimensions:
Width = 4536mm
Depth = 3652mm
Height = 2626mm
Base Dimensions:
Width = 4308mm
Depth = 3308mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Window QTY 1
AI-06LOGDGW684X1244-V3
Window QTY 2
AI-06LOGDGW684X1905-V3
2
1
3
4
5
Window Frame Left Upright - 71x70x1412mm QTY 1
AI-0634LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm QTY 1
AI-0634LOGWUFR-V3
Window Frame Top - 84x125x805mm QTY 1
AI-0634LOGWTF-V3
Window Frame Bottom - 71x70x805mm QTY 1
AI-0634LOGWBF-V3
15
16
17
Mortice Lock
QTY 1
PI-07-0017
Key Plate
QTY 1
PI-07-0017
Handles (Pair)
QTY 1
PI-07-0188
Adjustable Hinge QTY 6 PI-07-0209
Tower Bolt
QTY 2
PI-07-0114
Master Door QTY 1
(Morticed for lock)
AI-06LOGDGFGMD750X1900-V3
18
19
20
22
22a 22c
23 24 25 26
Secondary Door QTY 1
AI-06LOGDGFGSD750X1900-V3
Door Frame Left Upright - 71x70x2065mm QTY 1
AI-0634LOGDUFL-V3
Door Frame Right Upright - 71x70x2065mm QTY 1
AI-0634LOGDUFR-V3
Door Frame Top - 84x125x1632mm QTY 1
AI-0634LOGDDTF-V3
Door Frame Bottom - 71x70x1508mm QTY 1
AI-0634LOGDDBF-V3
Door Strip - 16x60x1880mm QTY 1
S1660-1880mm
14
21
Rain Guard QTY 1
RG2844-1520mm (28x44x1520mm)
22b
11
12
13
Rain Guards QTY 3
RG2844-710mm (28x44x710mm)
7
6
8
9
10
Window Frame Left Upright - 71x70x2065mm QTY 2
AI-0634LOGDUFL-V3
Window Frame Right Upright - 71x70x2065mm QTY 2
AI-0634LOGDUFR-V3
Window Frame Top - 81x125x808mm QTY 2
AI-0634LOGTWTF-V3
Window Frame Bottom - 71x70x688mm QTY 2
AI-0634LOGTWBF-V3
Flag Hinge QTY 2
PI-07-0211
Casement Stay Qty 1
PI-07-0187
Short Window Contents
Tall Window Contents

P 3
Felt
5
29
28
30
31
32
33
Main Buildings Contents
Storm Brace - 27x44x2000mm QTY 8
F2744-2000mm
44
45
46
42
43
Closure Trim - 16x28x2400mm (approx length) QTY 16
SI628-2400mm (Bevelled)
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
47
Log Board - 34x120x3500mm QTY 26
LB34-A-3500mm
Log Board - 34x120x1375mm QTY 24
LB34-B-1375mm
Log Board - 34x120x482mm QTY 36
LB34-B-482mm
Log Board - 34x120x232mm QTY 36
LB34-C-232mm
34
35
Roof Board - 16x121x1862mm QTY 84
MB16-1862mm
Floor Board - 16x121x3238mm QTY 39
MB16-3238mm
36
Bearer - 44x58x2038mm QTY 26
F4458-2038-PT
37
Bearer - 44x58x3308mm QTY 4
F4458-3308-PT
38
Purlin - 45x120x4504mm QTY 5
F45120-A-4504mm
39
Fascia - 16x120x1866mm QTY 4
S16120-G-1866mm (angled)
40
Fascia - 16x120x2268mm QTY 4
S16120-2268mm
41
Eaves Frame - 27x44x4504mm QTY 2
F2744-4504mm
Starter Board - 34x66x4500mm QTY 2
LB34RT66-A-4500mm
Log Board - 34x120x4500mm QTY 19
LB34-A-4500mm
Log Board - 34x120x4500mm QTY 1
LB34-AD-4500mm
Gable - 3500mm
QTY 1
AI-0634RANE4535-G-V1
27
Window Gable - 3500mm
QTY 1
AI-0634RANE4535-WG-V1
Felt Tacks x 300
70mm Screw x 41
40mm Screw x 829
30mm Screw x 172
Nail Bag
There may be extra screws present in the nail bag
80mm Screw x 64
90mm Screw x 116
80mm Bolt Set x 16
Pre-assembly
*Please note:
Each board interlocks at
either end in a staggered pattern.
Before securing ensure that the boards
are tted properly in their respective
tongues and grooves.
Please retain product label and instructions for future reference

P 4
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
IMPORTANT: Pre-drill before xing screws.
39
39
38
38
Pre drill
hole
90mm
screw
Step 1
Parts needed - No. 38 QTY 2
No. 39 QTY 2
Lay the bearers (No’s 38 & 39) onto a
rm and level surface (free from areas
where standing water can collect) as
shown in the illustration.
Fix the bearers together at each
corner using 8x90mm screws,
ensuring the frame is ush.
Once fully assembled, ensure the bear-
ers are square by measuring from corner
to corner as illustrated, making sure the
measurements are equal.
If the bearers are not aligned equally,
unscrew, adjust and re-align accordingly.
8x90mm Screws
Example picture
2 screws per bearer per end.
=
=
*Ensure the 58mm side of the
bearer is laying on the base, so
that you can screw the bearers
together on the 44mm side.
IMPORTANT: Pre-drill before xing screws.
38
38
Pre drill
hole
90mm
screw
Step 2
Parts needed- No. 38 QTY 11
Following the same method arrange
the remaining bearers (No. 38) inside
the assembled frame.
*Ensure there is an equal
amount of space between each frame.
Secure each of the bearers in
place using 2x90mm screws
for each side of the bearer,
ensuring the framing remains level.
44x90mm Screws
38 38 38 38 38 38 38 38 38 38 38
Example picture
2 screws per bearer per end.
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
90mm
screw
Step 3
Parts needed- No. 38 QTY 13
No. 39 QTY 2
Repeat Steps 1 & 2 to create the
second base section.
*Ensure there is an equal
amount of space between each
frame.
Once built secure both base
sections together using 12x90mm
screws as shown in the
illustration.
64x90mm Screws
Please retain product label and instructions for future reference

P 5
29
Pre drill
hole
70mm
screw
Step 4
Parts needed - No. 29 QTY 2
No. 30 QTY 2
Place the starter boards (No.
29) and the rst two log boards
(No. 30) in the notch as shown
onto the assembled base frame
along the longest sides.
Ensure the boards sit square on
the base using the same
method used in Step 1. Meas-
ure corner to corner, making
sure the measurements are
equal.
Once the boards are square, lift
up the log boards (No. 30) and
x the starter boards in place
(No. 29).
Fix each of the starter boards to
the frame by screwing through
the notch into the frame as
shown in the illustration.
4x70mm Screws
IMPORTANT: Pre-drill before xing screws.
30
30
29
29
Step 5
Parts needed - No. 30 QTY 10
No. 32 QTY 12
No. 33 QTY 12
No. 34 QTY 6
Following the same method
outlined in Pre-Assembly, lay the
required boards (No’s. 30, 32,
33 & 34) onto the starter boards
to create your rst level.
*Make sure that you have
seven rows of log boards in
total below the SHORT
window.
*Ensure that the boards are
level and ush with each other
as you lay each one.
33
33
32
30
34 30
32
Rubber Mallet
may be required
to t parts.
IMPORTANT : Pre-drill before xing screws.
7
10
Step 6
Parts Needed - No. 7 QTY 2
No. 8 QTY 2
No. 9 QTY 2
No. 10 QTY 2
Arrange the left, right, top & bottom tall
window frames (No’s. 7, 8, 9, & 10) onto a rm
and level surface. Secure the top and bottom
frames to the uprights using 2x80mm screw per
corner, ensuring the screws do NOT protrude
through the front of the door framing.
Using the method outlined above, assemble the
two window frames.
16x80mm Screws
Pre drill
hole
80mm
screw
10 8
9
The internal lip of the window
frame should be positioned on
the inside of the building.
8
Please retain product label and instructions for future reference

P 6
IMPORTANT: Pre-drill before xing screws.IMPORTANT : Pre-drill before xing screws.
6
Step 7
Parts Needed - No. 6 QTY 2
Rest each window (No. 6) into the
assembled window frames as shown
in the illustration, and secure into
position by screwing through the
framing into the window. Use this
method to assemble the two windows.
*Place the frame & window at onto
a level surface to help x into place.
Use this method to assemble the two
windows.
32x80mm Screws
Pre drill
hole
80mm
screw
Step 8
Once you have laid rst level of
boards onto the log cabin, slide the
windows between the smaller
boards and rest on to the longer
board (if you have not yet
assembled the window frames refer
to step 6 & 7)
*Ensure the boards are level with
each end.
*Please note: This image is for
illustrative purposes and may dier
from your choice in product
(regarding window position).
Nevertheless the process of tting the
window is the same
Step 9
Parts Needed - No. 16 QTY 1
No. 17 QTY 1
No. 18 QTY 1
No. 19 QTY 1
Arrange the left, right, top & bottom door
frames (No’s. 16, 17, 18 & 19) onto a level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the door framing.
8x80mm Screws
Pre drill
hole
80mm
screw
The internal lip of the door
frame should be positioned on
the inside of the building.
19 17
19
16
18
17
Please retain product label and instructions for future reference

P 7
IMPORTANT: Pre-drill before xing screws.
22a
Pre drill
hole
30mm
screw
15
14
22
Step 10
Parts Needed - No. 14 QTY 1
No. 15 QTY 1
No. 22 QTY 6
The Adjustable Door Hinge (No.22)
comes in three parts.
Fasten No. 22a into 22b as shown in the
illustration.
Once the framing is enclosed, place
the secondary and master doors
(No. 14 & 15) into the assembled frame
Fix the Adjustable door hinge (No.22c) to
the doors using 3x30mm screws per hinge.
Fix 3 x Adjustable Door Hinges (No.
22a&b) into position onto the door frame
using 4x30mm screws per hinge.
*Ensure the hinges are tted to the exter-
nal of the door frame so the doors open
outwards from the log cabin.
Locate the doors into the hinges ensuring
there is equal spacing on each side
between the doors and door frame, and
that the doors open and close freely with-
out restriction.
It is important to t the doors within the
frames at this stage so that you can estab-
lish the position of the hinges. The hinges
come in three parts. Remove the doors
from the framing after tting.
*Ensure to screw into the framing
and not into the channel.
42x30mm Screws
a
b
22b
a
b
Secondary Door Master Door
22
Step 11
To adjust and align your doors:
1. Lift up the doors to seperate the two
parts of the hinge.
2. Turn the rotating barrel (No.22a) in /
out to move the postion of the doors
either in or away from each other.
3. You can then place the door(s) back
on to the hinge and check whether they
require more / less adjustments, if
further adjustments are required repeat
number 2.
22a
Please retain product label and instructions for future reference
Step 12
Once you have laid 6 log boards (on top of the
starter board) up the door section, slide the
assembled door frame (without main doors)
over the boards resting the frame on top of the
starter board.
Please refer to steps 9 to construct your door
frame assembly.
*Please note: This image is for illustrative purposes
and may dier from your choice in product (regard-
ing door position). Nevertheless the process of
tting the door frame is the same.

P 8
Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
2
4
Step 14
Parts Needed - No. 2 QTY 1
No. 3 QTY 1
No. 4 QTY 1
No. 5 QTY 1
Arrange the left, right, top & bottom window
frames (No’s. 2, 3, 4,& 5) onto a rm and level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the window framing.
8x80mm Screws
Pre drill
hole
80mm
screw
5
3
53
Step 13
Parts needed - No. 30 QTY 6
No. 31 QTY 12
No. 32 QTY 12
No. 33 QTY 12
No. 34 QTY 6
Following the same method
outlined in Pre-Assembly, lay
the next 6 boards (No’s. 30, 31, 32,
33 & 34) onto the log cabin to
create your second level.
*Make sure that you have seven
rows of log boards in total below
the SHORT window.
*Ensure that the boards are
level and ush with each
other as you lay each one. 30
31
31
34
33
33
32
32
Rubber Mallet
may be required
to t parts.

P 9
Please retain product label and instructions for future reference
Step 18
Parts needed - No. 34 QTY 1
No. 35 QTY 1
Following the same method
outlined in Pre-Assembly, lay
board (No. 34) and the board
that goes above the door (No.
35) onto the log cabin.
*Ensure that the boards are
level and ush with each
other as you lay each one.
34
35
Rubber Mallet
may be required
to t parts.
Step 17
Parts needed - No. 30 QTY 6
No. 31 QTY 12
No. 32 QTY 12
No. 33 QTY 12
No. 34 QTY 6
Following the same method
outlined in Pre-Assembly, lay
the remaining boards (No’s. 30,
31, 32, 33 & 34) onto the
log cabin to bring the board
level to the top of the window
and door frames.
*Ensure that the boards are
level and ush with each
other as you lay each one.
*Doors can be hung once the
boarding has enclosed the
door frame.
31
31
34
30
32
33
33
32
Rubber Mallet
may be required
to t parts.
Step 16
Once you have laid the second level
of boards onto the log cabin slide the
windows frame (without main
window) between the boards (if you
have not yet assembled the window
frame refer to step 14.)
*Ensure the boards are level with
each end.
*Please note: This image is for
illustrative purposes and may dier
from your choice in product
(regarding window position).
Nevertheless the process of tting the
window is the same.
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
30mm
screw
Step 15
Parts Needed - No. 1 QTY 1
No. 12 QTY 2
Position the window (No. 1) so that it
sits centrally within the window
frame. Fix the female part of the ag
hinge (No. 12) to the window using
4x30mm screws, attach the male part
of the ag hinge (No. 12) to the
window frame using 4x30mm screws
ensuring that the window can open
and close freely.
It is important to t the windows
within the frame at this stage so that
you can establish the position of the
hinges. The hinges come in two
parts. Remove the window from the
frame after tting.
*Ensure to attach the hinge to the
horizontal frame of the window*
16x30mm Screws
1
12
12
12

P 10
Please retain product label and instructions for future reference
Step 19
Parts needed - No. 27 QTY 1
No. 28 QTY 1
Place the Gable (No. 27) and the
Window Gable (No. 28) onto the
log cabin. Fix into position by
screwing through the notches
as shown in the illustration.
*Ensure that the boards are
level and ush with each
other as you lay each one.
4x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
27
28
Rubber Mallet
may be required
to t parts.
Pre drill
hole
Step 20
Parts needed - No. 40 QTY 5
Align the Purlin(s) (No. 40)
into the cut out slots on each gable
top ensuring each purlin
interlocks the boards.
Secure the Purlins at each
end by screwing through the bars
into the boards (ensure to pre-drill
to avoid the boards splitting)
using 4x70mm screws per purlin.
*Please note: The gable shown is for
illustrative purposes and may dier
in width from your choice in product.
Nevertheless, despite any dierences
the process of xing the purlins
is the same.
20x70mm Screws
70mm
screw
IMPORTANT: Pre-drill before xing screws.
a
b
a
40
b
40
40
40
40
40
40
Rubber Mallet
may be required
to t parts.