Mercia Garden Products 01DTPRMSHPN1206DDOP-V1 Instruction manual

REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:
**Protim Aquatan T5 (621)**
Your building has been dip treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building has been treated by the
correct application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.
01DTPRMSHPN1206DDOP-V1
DIP TREATED PREMIUM SHIPLAP PENT 12X6 DOUBLE DOOR OPENING WINDOW
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
P 1
Please retain product label and instructions for future reference
General Instructions

27
24 26
22
31
32
30
28
23
25
29
33
4m Capping Felt QTY 1
PI-01-0020
P 2
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
01DTPRMSHPN1206DDOP-V1
Overall Dimensions:
Width = 3566mm
Depth = 1885mm
Height = 2170mm
Base Dimensions:
Width = 3506mm
Depth = 1753mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
5 6
Roof QTY 2
AI-S21MBPR1771X1874-V1
Back Panel QTY 2
AI-S21SHPP1418X1774-V1
Side Panel QTY 2
AI-S21SHPPTOV1760X1753-V1
234 1
Window Panel QTY 1
AI-01S21SH1LFW1418X2079-V1
Door Panel QTY 1
AI-01S21SHDD1418X2079-V1
Door QTY 2
AI-S21FBMBZBD551X1742-V1
Floor QTY 2
AI-R11MBF1753X1753-V1
10
9
Right Gable Top QTY 1
AI-S21SHPGTR1760X342-V1
Left Gable Top QTY 1
AI-S21SHPGTL1760X342-V1
Framed Window QTY 1
AI-FW1000X540-V1
Fascias 12x90x1898mm QTY 2
S1290-1898MM
11
Door Block 27x44x160mm QTY 4
F2744-160MM
12
Ridge Bar 27x70x1715mm QTY 2
F2770-1715MM
13
14
Eaves Framing 28x28x1771mm QTY 4
FS2828-1771MM
15
Door Beading Strips 12x40x1686mm QTY 2
S1240-1686MM
16
Door Cover Trims 12x56x860mm QTY 1
S1256-860MM
18
Window Cover Trim 12x56x1038mm QTY 1
S1256-1038MM
19
Cover Trims 12x56x1770mm QTY 4
S1256-1770MM
20
Cover Trims 12x5x2072mm QTY 4
S1256-2072MM
21
Fascias 12x90x1771mm QTY 4
S1290-1771MM
U-Channel QTY 1
PI-07-0013
Corner Brace QTY 2
PI-07-0012
Green Felt QTY 1
PI-01-0016
Butt Hinge QTY 2
PI-07-0066
T-Hinge QTY 6
PI-07-0021
Lock Hasp QTY 1
PI-07-0221
Turn Button QTY 4
PI-07-0034
Casement Stay QTY 1
PI-07-0007
Padlock QTY 1
PI-07-0222
17 Door Cover Trims 12x56x820mm QTY 1
S1256-820MM
7 8
2079mm Front Panel QTY 1
AI-S21SHPPTF594X2079-V1
1774mm Back Panel QTY 1
AI-S21SHPP594X1774-V1

P 3
Please retain product label and instructions for future reference
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.
50mm Screw x 94
40mm Screw x 24
Felt Tacks x 146
20mm Screw x 10
30mm Screw x 108
60mm Bolt x 8
70mm Screw x 26
100mm Screw x 6
16mm Screw x 6
Nail Bag
There may be extra screws present in the nail bag
Pre drill
hole
50mm
screw
11
Place the Floor Panels (No. 1) upside
down onto a rm and level base.
Ensure the base has suitable
drainage, free from areas where
standing water can collect.
Secure the oors together using
12x50mm screws through the oor
bearers in an alternating pattern.
Once xed together turn the oor
back the right way up.
10x50mm Screws
Step 1
Parts needed - No.1 QTY 2
SECONDARY PRIMARY
27
*Inside View*
Fix the T Hinges (No.27) onto the
doors (No.4) and Door Panel (No.3)
as shown using 7x30mm screws per
t-hinge
Ensure that the screws go through
the cladding and into the framing
behind.
42x30mm Screws
Step 2
Parts needed- No.3 QTY 1
-No.4 QTY 2
-No.27 QTY 6
3
4
4
27
27
27
27
27
27
Pre drill
hole
30mm
screw
Place the Side panel (No.5) and the 1774mm
Back Panel (No.9) onto the oor, Fix the
panels at the corner using 3x50mm Screws
Do not secure the building to the oor
until the roof has been tted.
Position the panels so there is equal
spacing between the oor and cladding on
all sides.
3x50mm Screws
Pre drill
hole
50mm
screw
Step 3
Parts needed - No.5 QTY 1
- No.9 QTY 1
9
5
a
a
a
a

P 4
Please retain product label and instructions for future reference
Place the next two Back panel (No.6)
onto the oor. Fix the panel to the end
of the already standing Small Back Panel
using 3x50mm Screws.
Do not secure the building to the
oor until the roof has been tted.
Position the panels so there is equal
spacing between the oor and
cladding on all sides.
6x50mm Screws
Pre drill
hole
50mm
screw
Step 4
Parts needed - No.6 QTY 2
a
a
a
6
a
a
a
6
Step 5
Parts needed - No.2 QTY 1
- No.5 QTY 1
- No.8 QTY 1
a
a
a
a
a
a
a
a
a
5
8
2
Place the 2079mm Front Panel (No.8)
and the Side panel (No.5) onto the
oor, Fix the panels at the corner using
3x50mm Screws.
Place the Window Panel (No.2) along
side the 2079mm Front Panell (No.8)
and x at the ends using 3x50mm
screws.
Do not secure the building to the
oor until the roof has been tted.
Position the panels so there is equal
spacing between the oor and
cladding on all sides.
9x50mm Screws
front
a
Pre drill
hole
50mm
screw
Place the Door panel (No.3) onto the
oor, Fix the panel at the corners using
3x50mm Screws
Do not secure the building to the
oor until the roof has been tted.
Position the panels so there is equal
spacing between the oor and
cladding on all sides.
6x50mm Screws
Pre drill
hole
50mm
screw
Step 6
Parts needed - No.3 QTY 1
3
a
a
a
a
a
a
front
a
Place the Left Gable (No.10) and the
Right Gable (No.11) onto the side
panels, ensuring the boards interlock.
Secure in place using 4x50mm screws
per gable top, screwing in an alternating
pattern.
Using 2x50mm screws, x gables to the
front panels at the corners.
12x50mm Screws
Pre drill
hole
50mm
screw
Step 7
Parts needed - No.10 QTY 1
- No.11 QTY 1
11
10

P 5
Please retain product label and instructions for future reference
Step 8
Pre drill
hole
30mm
screw
24
28
28
14
14
Connect the ridge bars (No.14) together
with the metal “U” (No.24) channel, using
10x30mm screws. Ensure the ridge bar sits
into the U-channel with equal spacing on
each side.
Attach the “L” (No.28) brackets to each end
of the Ridge support with 2x30mm screws
per bracket.
*Ensure the bracket are ush with the
ends of the ridge bar.
14x30mm Screws
Parts Needed - No.14 QTY 2
- No.24 QTY 1
- No.28 QTY 2
IMPORTANT: Pre-drill before xing screws.
Step 9
Parts needed - No.14 QTY 2
- No.28 QTY 2
Pre drill
hole
30mm
screw
Align the ridge bar (No.14)
between the gables and secure to
the central uprights with 2x30mm
screws per bracket (No.28), as
shown in the illustration.
*Ensure the ridge bar is ush with
the top framing of the gable tops.
4x30mm Screws
14
14
28
Step 10
Parts needed - No.7 QTY 2
- No.15 QTY 4
50mm
screw
Pre drill
hole
Fix the Eaves framing (No.15) to the roof
(No.7) using 5x50mm screws per eaves
framing, screwing through the eaves framing
and into the roof framing.
Ensure the eaves framing is ush to the
edges of the roof framing before securing
20x50mm Screws
7
15
15
7
15
15
Step 11
Parts needed- No.7 QTY 2
Place the Roofs (No.7) onto the top
of the building, ensuring the side
edges are ush with the building
and there is equal spacing at the
front and back.
Fix the Roofs together internally,
using 4x50mm screws in alternating
sides as shown in the diagram.
4x50mm Screws
50mm
screw
Pre drill
hole
*internal view*
7
7

P 6
Please retain product label and instructions for future reference
Step 15
Parts needed - No.16 QTY 1
- No.17 QTY 1
- No.26 QTY 2
Fix the Door Cover trims (No.16 &
No.17) to the Primary door (Left
side), Ensure the cover trims are
ush to the top and bottom of the
door. secure using 2x20mm screws
per cover trim.
Fix the Turn buttons (No.26)
above each door using 2x30mm
screws, Ensure the turn buttons
hold the door.
4x20mm Screws
2x30mm Screws
Pre drill
hole
20mm
screw
30mm
screw
Using 6x100mm screws, x the roof
(No.7) onto the ridge bar (No.14),
ensuring to go through the roof
framing and into the ridge bar.
6x100mm Screws
100mm
screw
Pre drill
hole
26
26
16
17
14
Step 12
7
7
Fix the roofs (No.7) to the top of the
building, ensuring the side edges
are ush with the building and
there is equal spacing at the front
and back.
Using 26x70mm Screws, x the roof
(No.7) around each edge, ensuring
the screws go through to the panel
framing below.
HINT - Follow the nailing line of the
framing on the roof panels so that
you are more likely to x through
the roof framing into the panel
framing below.
26x70mm Screws
70mm
screw
Pre drill
hole
Step 13
bb
bbb
b
b
bb
b
b
b
50mm
screw
Pre drill
hole
Once the roof is xed, attach the
building to the oor with 50mm
screws.
Ensure the screws go through the
panel into the oor framing
24x50mm Screws
bb
Step 14

P 7
Please retain product label and instructions for future reference
Step 16
Parts needed - No.12 QTY 1
- No.18 QTY 1
- No.25 QTY 2
18
12
Opening Window
Fixed Window
25
Pre drill
hole
16mm
screw
30mm
screw
30mm
Screws
16mm
screws
Opening Window
Place the Window Cover Trim
(No.18) 11mm over the window
opening and x in place with
3x30mm screws per trim.
3x30mm Screws
If you would like the window
(No.12) to be opening use the
butt hinges (No.25) to attach the
window to the trim. Fix the hinges
to the trim using 30mm screws
and 16mm to t the hinges to the
window frame.
6x16mm Screws
6x30mm Screws
Fixed Window
If you would like the window
(No.12) to be xed instead of
opening, secure the window
to panel using 4x30mm screws
per window.
4x30mm Screws
Step 18
Parts needed - No.13 QTY 4
- No.19 QTY 2
- No.26 QTY 2
13
a
26
26
13
25
25
Step 17
Parts needed- No.31 QTY 1
Pre drill
hole
20mm
screw
31
Fix the casement stay (No.31)
to the window and then align
the xings to the window panel
framing. Ensure the casement
stay ts onto the xings when
closed before securing in
place.
6x20mm Screws
b
a
c
b
a
c
Fix the Door block (No.13) onto the inside of
the top and bottom of the door next to the
framing within the Door Panel, secure using
2x40mm screws going through the front of
the door boards and into the blocks. Secure
the turn button (No.26) onto the door block
(No.13) using 1x30mm screw.
Fix the Door blocks (No.13) along the central
framing on the inside of each door as shown
in the diagram, using 2x40mm screws through
the door cladding and into the block.
Fix the Door Beading strips (No.19) to the
door framing and secure using 4x30mm
screws per strip.
9x30mm Screws
6x40mm Screws
Pre drill
hole
30mm
screw
40mm
screw
13
13
13
26
26
13
13
19 19
19

P 7
Please retain product label and instructions for future reference
P 8
60mm
Bolts
Pre drill
hole
Step 20
Parts needed- No.30 QTY 1
Align the lock (No.30) to the door,
ensuring equal spaing between the
cover trims and across the doors.
Measure and mark the holes of the
lock (No.30) and drill through the
boards and through the framing
and door blocks
Fix the lock onto the door using
8x60mm Carriage Bolts and Nuts
8x60mm Carriage Bolts and Nuts
Felt
tacks
Step 19
Parts needed- No.32 QTY 1
No.33 QTY 1
Cut the Felt (No.32) and the
Capping Felt (No.33) in to sheets at
3650mm each. Lay onto roof as
shown in diagram ensuring there is
a 50mm overhang around the
sides.
Apply the felt tacks with a 100mm
space per tack.
146xFelt tacks
HANDLE
WITH CARE
2
3
4
Step 21
Parts needed -No.20 QTY 4
-No.21 QTY 4
32
32
33
30
30
21
21
21
21
20
20
20
20
Fix the Cover trims (No.20 &
No.21) to the corners and across
each join of the building as shown,
secure to the buiding using
3x30mm screws per cover trim.
24x30mm Screws
Pre drill
hole
30mm
screw
1
2
3

P 9
Please retain product label and instructions for future reference
P 8
Step 22
Parts needed- No.22 QTY 4
-No.23 QTY 2
Fix the Fascias (No.22 and No.23)
to each side of the building,
ensuring they are ush to the top
of the building, secure using
3x40mm screws per fasica.
18x40mm Screws
23
22
22
22
22
23
Pre drill
hole
40mm
screw
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back

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2
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1
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3
4
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