Mercia Garden Products 03DTSHCR0707FGD2TW-V1 Instruction manual

**Protim Aquatan T5 (621)**
Your building has been dip treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building has been treated by the
correct application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.
03DTSHCR0707FGD2TW-V1
DIP TREATED SHIPLAP CORNER 7X7 FULLY GLAZED DOORS 2 TALL WINDOW
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:
P 1
Please retain product label and instructions for future reference
General Instructions

P 2
03DTSHCR0707FGD2TW-V1
Please retain product label and instructions for future reference
Overall Dimensions:
Width = 2075mm
Depth = 2074mm
Height = 2006mm
Base Dimensions:
Width = 1958mm
Depth = 1958mm
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
23
24
13
15
1
Door Panel
QTY 1
AI-03S11SHDD1135X1946-V1
2
Window Panel
QTY 2
AI-03S11SH1TFWC1135X1946-V1
Roof Support Bar 44x44x2106mm QTY 1
F4444-2106mm
Roof Support Block 44x58x350mm QTY 1
F4458-G-390mm
Fascia 12x95x2050mm QTY 2
S1295-1258mm
Fascia 12x95x1212mm QTY 3
S1295-1212mm
Cover Trim 12x40x1900mm QTY 2
S1240-1900mm
Door Strip 12x40x996mm QTY1
S1240-996mm
Rear Roof Frame 28x28x2050mm QTY 1
FS2828-2050mm
Front Roof Frame 28x28x1175mm QTY 1
FS2828-1175mm
Panel Joint Frame 28x28x1806mm QTY 1
FS2828-1806mm
25
20
14
21
22
17
19
35
30
Rear Cover Trim 12x60x1800mm QTY 2
S1260-1800mm
33
Locating Block 28x28x240mm QTY 2
FS2828-240mm
32
36
34
3
Large Right Panel
QTY 1
AI-01S11SHPGR952X1947-V1
4
Small Right Panel
QTY 1
AI-01S11SHPGR980X1897-V1
5
Large Left Panel
QTY 1
AI-01S11SHPGL952X1947-V1
6
Small Left Panel
QTY 1
AI-01S11SHPGL980X1897-V1
8
Angled Floor
855x1958mm
QTY 1
AI-R11MBAF855X1958-V1
7
Floor
1103x1958mm
QTY 1
AI-R11MBF1103X1958-V1
9
Roof
1175x2050mm
QTY 1
AI-S11MBPR1175X2050-V1
10
Angled Roof
875x2050mm
QTY 1
AI-S11MBANGRR875X2050-V1
Butt Hinge Qty 6
PI-07-0066
Press Lock Qty 1
PI-07-0162
Handle Qty 2
PI-07-0081
L-Bracket Qty 2
PI-07-0012
Turn Button Qty 2
PI-07-0034
Pad Bolt QTY 2
PI-07-0114
11
Master Door
QTY 1
AI-STDFGMD475X1720-V1
12
Secondary Door
QTY 1
AI-STDFGSD475X1720--V1
31
Felt QTY 1
PI-01-0016
16 Door Strip 12x40x1740mm QTY 2
S1240-1740mm
Cover Trim 12x40x1918mm QTY 4
S1240-1918mm
18
Rain Guard - 28x44x680mm QTY 2
RG2844-680mm
Rain Guard - 28x44x990mm QTY 1
RG2844-990mm
28 29
Rear Panel Framing 28x28x1905mm QTY 1
FS2828-1905mm
26
Front Panel Framing 28x28x1135mm QTY 1
FS2828-1135mm
27

P 3
Please retain product label and instructions for future reference
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.
Step 1
Parts needed - No.1 QTY 1
No.11 QTY 1
No.12 QTY 1
No.33 QTY 6
Lay the Door Panel (No.1) on a at surface
and Place the doors (No.11 and No.12) within
the Door Panel aperture. Position the doors so
that they are equally spaced within the opening.
Fix the Butt Hinges (No.33) onto the door and
Door Panel as shown. Ensure that the screws
go through the cladding and into the framing
behind.
**PLEASE NOTE** Before tting the
hinges, ensure the inner door framing is
the correct way round as shown in the
illustration.
36x25mm Screws
Pre drill
hole
30mm
screw
1
33
33
33
33
33
33
33
12 11
Step 2
Parts needed - No.3 QTY 1
No.4 QTY 1
No.5 QTY 1
No.6 QTY 1
Fix Large Right Panel (No.3) to Small
Right Panel (No.4) and Fix Large Left
Panel (No.5) to Small Left Panel (No.6)
using 4x50mm screws per join.
8x50mm Screws
50mm
screw
Pre drill
hole
45
6
3
Step 3
Parts needed - No.7 QTY 1
No.8 QTY 1
Place oors (No.7 and No.8) on a rm and
level base, ensure base has suitable
drainage free from areas where standing
water can collect. (See front page on base
requirements). Fix the two oor panels
together as shown using 6x50mm
screws and alternate the positions.
6x50mm Screws
50mm
screw
Pre drill
hole
78
30mm Screw x 43
50mm Screw x 85
60mm Screw x 6
40mm Screw x 31
Felt Tacks x100
25mm Screw x 40
Nail Bag
There may be extra screws present in the nail bag
10mm Screw x 12
35mm Bolt x 4

P 4
Please retain product label and instructions for future reference
Pre drill
hole
60mm
screw
Step 4
Parts needed - No. 1 QTY 1
No. 2 QTY 2
Place the Door Panel (No. 1), the
Window Panels (No. 2) (in which
layout is most suitable to
yourself) onto the oor.
Fix the corners with 60mm
screws as shown in the
illustration.
Do not secure the building to
the oor until the roof is tted.
6x60mm Screws
22
1
a
a
a
a
a
a
a
2
26
Step 5
Parts needed - No.5 QTY 1
No.6 QTY 1
No.19 QTY 1
Place the two already assembled Left
Panels (No.5 and No.6) against
the oor and the Window Panel.
Fix the corners with 3x50mm screws
as shown in the illustration.
Attach the Panel Joint Frame (No.19)
into place with 3x50mm screws.
Do not secure the building to the
oor until the roof is tted.
6x50mm Screws
50mm
screw
Pre drill
hole
a
a
a
19
6
5
a
Step 6
Parts needed - No. 3 QTY 1
No. 4 QTY 1
Using the same method outlined in
Step 5 place the two already assembled
Right Panels (No.3 and No.5) against
the oor and other Panels securing
using 6x50mm screws.
From the inside x the corners with
3x50mm screws as shown in the illus-
tration.
Do not secure the building to the oor
until the roof is tted.
6x50mm Screws
50mm
screw
Pre drill
hole
4
3
a
a
a
a
a
a
a
50mm
screw
Pre drill
hole
Step 7
Parts needed - No. 26 QTY 1
No. 27 QTY 1
Place the Rear Panel Framing (No.26) on
top of the Right Panels. Fix in place using
4x50mm screws.
Place the Front Panel Framing (No.27) on
top of the Window Panel. Fix in place using
3x50mm screws.
7x50mm Screws
27

P 5
Please retain product label and instructions for future reference
Pre drill
hole
Step 9
Parts needed - No.9 QTY 1
No.10 QTY 1
Layout the Roof Panels (No.9 and No.10)
on a at level surface and position them
as shown in the diagram. Secure the
panels together using 6x50mm screws
and alternate the positions.
6x50mm Screws
910
50mm
screw
Pre drill
hole
24
23
13
Step 10
Parts needed - No.13 QTY 2
No.23 QTY 1
No.24 QTY 1
Attach the front (No.24) roof framing
to the roof as shown in the illustration
using 3x30mm screws.
Attach the rear (No.23) roof framing
to the roof as shown in the illustration
using 5x30mm screws.
*Ensure to x the framing the
opposite direction to the roof bearers.
Fix the Locating Blocks (No.13) to
the opposing sides to the roof
framing (these blocks are to help
square the roof when tted).
12x40mm Screws
40mm
screw
Pre drill
hole
Pre drill
hole
50mm
screw
Step 11
Parts needed - No.9 QTY 1
No.10 QTY 1
Place both Roof sections (No.9
and No.10) on top of building,
ensure roof framing slots over each
side equally all the way around.
Fix Roof Panels into position using
50mm screws ensuring that they
line up with the vertical framing
inside the building and along the
length of the internal roof support
bar.
19x50mm Screws
9
10
32
Step 8
Parts needed - No.14 QTY 1
No.20 QTY 1
No.32 QTY 2
First position the Roof Support Bar (No.20)
in the centre of the building between the
back corner and the door panel. Ensure the
top of the roof support bar runs level with
building. Line the Roof Support Block
(No.14) with the Roof Support Bar & mark
its position. Secure the roof block in place
using 4x40mm screws. Screw through the
boards into the block from the outside.
Secure the Roof Support Bar (No.20) to the
door panel using the “L” Bracket (No. 32) and
4x30mm Screws. Fix the other “L” Bracket to
the Roof Support Block (No. 14) to the
underside of the Roof Support Bar (No. 20).
8x30mm Screws
4x40mm Screws
30mm
screw
40mm
screw
32
20
20
14
** If Shed add on pack has been purchased, do not t No.23
the rear roof framing until instructed to do so in the Shed add
on Pack instructions**

P 6
Please retain product label and instructions for future reference
Step 12
Secure the building to the oor . Fix the
panels onto the oor using 50mm
screws in alignment with the oor joists
*Ensure to screw through the framing
into the oor bearers.
20x50mm Screws
50mm
screw
Pre drill
hole
Step 15
Parts needed - No.34 QTY 2
No.35 QTY 1
b
b
bb
b
b
b
b
b
b
bb
35mm
bolt
34
36
Pre drill
hole
10mm
screw
25mm
screw
35
Fix the door handles (No.36) to the
outside of the master and secondary door
using the 35mm bolts provided.
Fix the Turn buttons (No.30) at the top and
bottom of the Master door using 2x30mm
screws.
2x30mm Screws
4x35mm Bolts
Step 14
Parts needed - No. 30 QTY 2
- No. 36 QTY 2
36
Secure the barrel bolts (No.34) to the top
& bottom of the secondary door using
6x10mm screws.
Attach the press lock (No35) to the master
door with 4x25mm screws, aligning the
barrell with the key hole.
*Ensure the key turns and locks properly
before xing to the door.
12x10mm Screws
4x25mm Screws
Pre drill
hole
INTERIOR
EXTERIOR
MASTER DOOR
MASTER DOOR
SECONDARY DOOR
SECONDARY DOOR
10mm
screw
30
30
30
36
INTERIOR
Step 13
Parts needed - No.15 QTY 1
- No.16 QTY 2
Fit the Door Strip (No.15 and
No.16) to the framing of the door
panel, secure using 3x30mm screws
per strip
9x30mm Screws
30mm
screw
Pre drill
hole
15
16 16

P 7
Please retain product label and instructions for future reference
Felt
tacks
Step 18
Parts needed - No. 31 QTY 1
Cut three strips from the roll of felt (No.
31), 2x3020mm and 1x1420mm in length.
Place the sheets of felt onto the roof
panels working from the back corner and
align as shown in the diagram ensuring
strip 3 over hangs the front by 50mm.
with equal spacing at each corner.
*Ensure strip 1 is the rst piece placed
down then lay sheet 2 and then 3. Make
sure each sheet overlaps the next by at
least 100mm creating a run o.
Use a fascia as a guide to mark out the
angled cuts including 50mm overhang.
Cut the sides as shown in diagram at the
dotted lines, use fascia width as a cutting
guide. Cut the triangle with 50mm
overhang again using fascia as a guide.
100x Felt Tacks
HANDLE
WITH CARE
12
3
4
12
50mm
50mm
50mm
3020mm
1000mm
1420mm
50mm
Front
Corner
Corner
Triangle
3
**If Shed add on Pack has been purchased,
please move onto the Add on Pack Instructions**
Step 17
Parts needed - No. 18 QTY 4
Fit the Cover Trims (No.18) to the front
of the building onto the joins of the
panels, secure using 3x30mm screws
per cover trim.
12x30mm Screws
30mm
screw
Pre drill
hole
18
18 18
18
Pre drill
hole
40mm
screw
Fix the rain guards (No.28) above
each window, securing in place using
2x50mm screws per guard, ensuring
to screw through the framing.
Fix the rain guard (No.29) above the
door, secure using 3x50mm screws,
ensuring to screw through to the
framing
7x50mm Screws
Step 16
Parts Needed - No.28 QTY 2
- No.29 QTY 1
29
28 28

Please retain product label and instructions for future reference
P 8
It is ESSENTIAL that you apply wood treat-
ment immediately after the building has
been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
Step 20
Parts needed - No. 21 QTY 2
No. 22 QTY 3
Fit the fascias (No.21 and No.22)
to the building over the felt and
secure in place with 3x40mm
screws per cover trim.
Make sure the fascias at the back
of the building t lower than the
roof height to allow water to run
o.
15x40mm Screws
40mm
screw
Pre drill
hole
17 17
25 25
Step 18
Parts needed - No. 17 QTY 2
- No. 25 QTY 2
Fit the Cover Trims (No.17) to the back of
the building onto the joins of the panels,
secure using 3x30mm screws per cover trim.
Fix the rear cover trims (No.25) to the back
of the building, aligning with the edge of
the panel.
12x30mm Screws
30mm
screw
Pre drill
hole
21 21
22 22
22

P 8
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3
4
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