Mercia Garden Products 0634CSNE0404HGDD2SW-V1 Instruction manual

P 1
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
It is advisable to use a hand
saw when cutting roof and
oor boards.
0634CSNE0404HGDD2SW-V1
34MM LOG CABIN, CORNER STANDARD, NO EXTRAS, 4X4M, HALF GLAZED DOUBLE
DOORS, TWO SHORT WINDOWS.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts
To identify the xings
required for each step use a
measuring tape.

P 2
0634CSNE0404HGDD2SW-V1
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Width = 4090mm
Depth = 4150mm
Height = 2867mm
Base Dimensions:
Width = 3808mm
Depth = 3808mm
Roof Assembly 1
Roof Assembly 2
Window Contents
Double Door Contents
6
Rain Guard QTY 2
RG2844-710 (28x44x710mm)
11
12
13
14
15
Door Frame Left Upright - 71x70x2065mm QTY 1
AI-0634LOGDUFL-V3
Door Frame Right Upright - 71x70x2065mm QTY 1
AI-0634LOGDUFR-V3
Door Frame Top - 84x125x1632mm QTY 1
AI-0634LOGDDTF-V3
Door Frame Bottom - 71x70x1508mm QTY 1
AI-0634LOGDDBF-V3
Door Strip - 16x60x1880mm QTY 1
S1660-1880mm
2
1
3
4
Window QTY 2
AI-06LOGDGW684X1244-V3
5
Window Frame Left Upright - 71x70x1412mm QTY 2
AI-0634LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm QTY 2
AI-0634LOGWUFR-V3
Window Frame Top - 84x125x805mm QTY 2
AI-0634LOGWTF-V3
Window Frame Bottom - 71x70x805mm QTY 2
AI-0634LOGWBF-V3
16
Rain Guard QTY 1
RG2844-1520 (28x44x1520mm)
78
Casement Stay QTY 2
PI-07-0187
Flag Hinge QTY 4
PI-07-0211
Mortice Lock
QTY 1
PI-07-0017
Key Plate
QTY 1
PI-07-0017
Handles (Pair)
QTY 1
PI-07-0188
Adjustable Hinge QTY 6 PI-07-0209
Tower Bolt
QTY 2
PI-07-0114
17
17a 17c
18 19 20 21
17b
10
9
Master Door QTY 1
(Morticed for lock)
AI-06LOGDGMD750X1900-V3
Secondary DoorQTY 1
AI-06LOGDGSD750X1900-V3

P 3
Please retain product label and instructions for future reference
30
31
29
32
33
34
35
36
37
38
40
42
43
45
41
39
44
Starter Board - 34x66x2919mm QTY 1
LB34RG66-AGRL-2919 (1x45 deg cut top, 1x45 deg cut bottom)
Log Board - 34x120x675mm QTY 30
LB34-BGL-675 (1x45 deg cut right)
Log Board - 34x120x675mm QTY 29
LB34-BGR-675 (1x45 deg cut left)
Log Board - 34x60x675mm QTY 1
LB34-BH60GR-675 (1x45 deg cut right, 60mm height board)
Log Board - 34x70x675mm QTY 1
LB34-BH70GL-675 (1x45 deg cut right bottom notch, 70mm height board)
Log Board - 34x120x2919mm QTY 1
LB34-J-2919 (1x45 deg cut left, 1x45 deg cut right top notch)
Log Board - 34x120x2919mm QTY 1
LB34-JD-2919 (1x45 deg cut left, 1x45 deg cut right top notch, door notch)
Log Board - 34x66x2118mm QTY 1
LB34RT66-AGL-2118 (1x45 deg cut left)
Log Board - 34x120x2118mm QTY 7
LB34-AGR-2118 (1x45 deg cut left)
Log Board - 34x120x2118mm QTY 1
LB34-J-2118 (1x45 deg cut left 50mm bottom notch)
Log Board - 34x120x2118mm QTY 1
LB34-JDL-2118 (1x45 deg cut left 50mm bottom notch, window notch)
Log Board - 34x120x2118mm QTY 1
LB34-JDR-2118 (1x45 deg cut right, window notch)
Log Board - 34x120x2118mm QTY 6
LB34-AGL-2118 (1x45 deg cut right)
Finisher Board - 34x66x2118mm QTY 1
LB34-AH66GR-2118 (64mm high board, 1x45 deg deep cut right)
Finisher Board - 34x66x4000mm QTY 1
LB34-AH66-4000 (64mm high board)
Starter Board - 34x66x4000mm QTY 1
LB34RT66-A-4000 (66mm high board)
Log Board - 34x120x4000mm QTY 40
LB34-A-4000
Finisher Board - 34x80x1299mm QTY 1
LB34RG80-CGL-1299 (1x45 deg cut left, 1299mm nished)
Finisher Board - 34x80x1299mm QTY 1
LB34RG80-CGR-1299 (1x45 deg cut right) 1299mm nished)
Finisher Board - 34x80x922mm QTY 1
LB34RG80-CGL-922 (1x45 deg cut left, 920mm nished)
Log Board - 34x120x693mm QTY 24
LB34-B-693
Finisher Board - 34x80x882mm QTY 6
LB34RG80-C-882
Finisher Board - 34x80x922mm QTY 1
LB34RG80-CGR-922(1x45 deg cut right, 1030mm nished)
46
59
60
61
62
63
64
57
58
50
51
55
56
52
Bearer - 44x58x3808mm QTY 1
F4458-3808-PT
Bearer - 44x58x3692mm QTY 7
F4458-3692 -PT
Bearer - 44x58x1907mm QTY 1
F4458-G-1907 -PT
Bearer - 44x58x2640mm QTY 1
F4458-G-2640-PT
Bearer - 44x58x2855mm QTY 1
F4458-G-2855-PT
Bearer - 44x58x3160mm QTY 1
F4458-G-3160-PT
Bearer - 44x58x3466mm QTY 1
F4458-G-3466 -PT
Bearer - 44x58x2550mm QTY 1
F4458-G-2550-PT
Bearer - 44x58x1964mm QTY 1
F4458-G-1964-PT
Roof Truss - 40x140x1172mm QTY 1
AI-06LOGC4x4LRT
Roof Truss - 40x140x1172mm QTY 1
AI-06LOGC4x4RRT
Roof Truss D - 40x140x2117mm QTY 1
AI-06LOGC4RTD-V1
Roof Truss C - 40x140x2110mm QTY 1
AI-06LOGC4RTC-V1
Roof Truss E - 40x140x1540mm QTY 1
AI-06LOGC4RTE-V1
Roof Truss B - 40x140x2935mm QTY 1
AI-06LOGC4RTB-V1
47
48
49
Roof Truss A - 40x140x2113mm QTY 5
AI-06LOGC3RTA-V1
Roof Purlin - 45x120x2020mm QTY 1
F45120-B-2020
Bearer - 44x58x2201mm QTY 1
F4458-G-2201-PT
23
24
25
26
27
28
22
53
54
Roof Truss Support - 40x70x2000mm QTY 2
F4070-G-2000
Roof Support Block - 40x48x191mm QTY 1
F4070-G-191

P 4
Please retain product label and instructions for future reference
65
68
66
67
Storm Brace - 27x44x2000mm QTY 10
F2744-2000mm
Closure Trim - 16x28x2400mm (approx length) QTY 14
S1628-2400
Fascia - 16x120x4100mm QTY 1
SR16120-4100
Felt
71
Fascia - 16x120x3000mm QTY 1
SR16120-3000
72
Roof Board Pack B QTY 2
AI-06LOGC4X4RBP2-V5
Roof Board Pack A QTY 2
AI-06LOGC4X4RBP1-V5
Roof Board Pack C QTY 1
AI-06LOGC4X4RBP3-V5
76
75
74
73
Floor Board Pack
AI-0634CSNE0404HGDD2SW-FBP-V1
Fascia - 16x120x2168mm QTY 2
S16120-G-2168 (2x14 deg cuts, length 2168)
69
Fascia - 16x120x2500mm QTY 2
SR16120-2500
70
Gable QTY 1
AI-0634LOGC4-G-V1
77
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
*HINT: keep the roof board packs
seperate to prevent mixing them up.
*HINT: keep the roof board packs
seperate to prevent mixing them up.
*HINT: keep the roof board packs
seperate to prevent mixing them up.

P 5
Please retain product label and instructions for future reference
Felt Tacks x 850
Nail Bag
40mm Screw x 904
30mm Screw x 182
120mm Screw x 13
80mm Screw x 24
90mm Screw x 63
80mm Bolt Set x 20
There may be extra screws present in the nail bag
70mm Screw x 53
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly in
their respective tongues and grooves.

P 6
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
55
56
62
63
64
Pre drill
hole
90mm
screw
Step 1
Parts needed - No. 55 QTY 1
No. 56 QTY 1
No. 62 QTY 1
No. 63 QTY 1
No. 64 QTY 1
Lay the bearers (No. 55, 56, 62, 63 &
64) onto a rm and level surface
(free from areas where standing
water can collect) as shown in the
illustration.
*Ensure the 58mm side of the
bearer is laying on the base, so that
you can screw the bearers together
on the 44mm side.
Fix the bearers together at each
corner using 10x90mm screws,
ensuring the frame is ush.
Once fully assembled, ensure the
bearers are square by measuring
from corner to corner, as illustrate,
making sure they are an equal
measurement.
If the bearers are not aligned
equally, unscrew and adjust and
re-align accordingly.
10x90mm Screws
IMPORTANT: Pre-drill before xing screws.
Example picture
2 screws per bearer per end.
Pre drill
hole
70mm
screw
Step 2
Parts needed - No. 56 QTY 6
No. 57 QTY 1
No. 58 QTY 1
No. 59 QTY 1
No. 60 QTY 1
No. 61 QTY 1
Arrange the remaining framing
(No. 56, 57, 58, 59, 60 & 61) as
shown in the illustration.
*Ensure there is an equal amount
of space between each frame.
Check the assembled bearers sit
square using the same method
used in Step 1.
Secure each of the frames in place
using 2x90mm screws for each side
of the bearer, ensuring the bearing
remains level.
44x90mm Screws
56
56
IMPORTANT: Pre-drill before xing screws.
5656
56
56
56
56
57
58
59
60
61

P7
Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
Step 3
Parts Needed - No. 22 QTY 1
No. 30 QTY 1
No. 31 QTY 1
No. 38 QTY 1
No. 39 QTY 1
Place the starter boards (No. 22, 30 & 38) onto the assembled base frame and place the rst two log
boards (No.31 & 39) sitting in the notch as shown.
Ensure the boards sit square on the base using the same method used in Step 1. Measure from corner
to corner and ensure they are equal in measurement.
Once the boards are square, x the starter boards (No. 22, 30 & 38) in place, lift up the log boards
(No.31 & 39) and x each starter board in place.
Fix each of the starter boards to the frame by screwing through the notch into the frame with 1x70mm
screw as shown in the illustration.
5x70mm Screws
70mm
screw
38
31
22
39
30
1st
2nd
3rd 5th
4th
22
Rubber Mallet
may be required
to t parts.
22
30
Step 4
Parts needed - No. 25 QTY 1
Make the assembly level by
adding another board (No.25)
as shown in the diagram.
Fix using 1x70mm screw.
**Ensure to stagger the screws
so as not to collide with the
previous screw.
1x70mm Screws
Pre drill
hole
70mm
screw
25
IMPORTANT: Pre-drill before xing screws.
Rubber Mallet
may be required
to t parts.
Step 5
Parts needed - No. 23 QTY 6
No. 24 QTY 5
No. 31 QTY 5
No. 34 QTY 6
No. 39 QTY 11
Lay the rst 6 boards (No. 23,
24, 31, 34 & 39) onto the starter
boards to create your rst level,
following the method as shown
in the illustration.
Please note the right hand side
of the door will be slightly
higher. This will even out when
the rest has been assembled.
*Ensure that the boards are
level and ush with each other
as you lay each one.
39
23
24
39
31 34
Rubber Mallet
may be required
to t parts.

P 8
Please retain product label and instructions for future reference
Step 6
Parts Needed - No. 11 QTY 1
No. 12 QTY 1
No. 13 QTY 1
No. 14 QTY 1
Arrange the left, right, top & bottom door
frames (No’s. 11, 12, 13 & 14) onto a level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the door framing.
8x80mm Screws
Pre drill
hole
80mm
screw
13
14
11
12
IMPORTANT : Pre-drill before xing screws.
The internal lip of the door
frame should be positioned on
the inside of the building.
14 12
17a
Pre drill
hole
30mm
screw
9
10
17
a
b
17b
a
b
IMPORTANT : Pre-drill before xing screws.
Secondary Door Master Door
Step 7
Parts Needed - No. 9 QTY 1
No. 10 QTY 1
No. 17 QTY 6
The Adjustable Door Hinge (No.17)
comes in three parts.
Fasten No. 17a into 17b as shown in the
illustration.
Place the master and secondary
doors (No’s 9 & 10) onto a at surface and x
the Adjustable door hinge (No.17c) to the
doors using 3x30mm screws per hinge.
Fix 3 x Adjustable Door Hinges (No. 17a &
b) into position onto the door frame using
4x30mm screws per hinge.
*Ensure the hinges are tted to the exter-
nal of the door frame so the doors open
outwards from the log cabin.
Locate the doors into the hinges ensuring
there is equal spacing on each side between
the doors and door frame, and that the
doors open & close freely without restric-
tion.
It is important to t the doors within the
frames at this stage so that you can establish
the position of the hinges. The hinges come
in three parts. Remove the doors from the
frame after tting.
**Ensure to screw into the framing and not
into the channel.
42x30mm Screws

P 9
Please retain product label and instructions for future reference
17a
Step 8
To adjust and align your doors:
1. Lift up the doors to separate the two
parts of the hinge.
2. Turn the rotating barrel (No.17a) in /
out to move the position of the doors
either in or away from each other.
3. You can then place the door(s) back
on to the hinge and check the whether
they require more / less adjustments, if
further adjustments are required repeat
number 2.
Step 9
Once you have laid 6 log boards (o of the starter)
up the door section, slide the assembled door
frame over the boards resting the frame on top of
the starter board (if you have not yet assembled
the door frame refer to step 6)
*Please note: This image is for illustrative purposes
and may dier from your choice in product
(regarding door position). Nevertheless the
process of tting the door frame is the same.
Step 10
Parts needed - No. 23 QTY 12
No. 24 QTY 13
No. 29 QTY 12
No. 39 QTY 12
Following the method as shown
in the illustration, lay the next 6
boards(No. 23, 24, 29 & 39)onto
the log cabin to create your
second level.
*Ensure that the boards are
level and ush with each other
as you lay each one.
39
23 24
39
29 29
23
24
Rubber Mallet
may be required
to t parts.

P 10
Please retain product label and instructions for future reference
2
4
IMPORTANT : Pre-drill before xing screws.
Step 11
Parts Needed - No. 2 QTY 2
No. 3 QTY 2
No. 4 QTY 2
No. 5 QTY 2
Arrange the left, right, top & bottom window
frames (No’s. 2, 3, 4,& 5) onto a rm and level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the window framing.
Use this method to construct 2 window frames.
16x80mm Screws
Pre drill
hole
80mm
screw 5
3
53
The internal lip of the window
frame should be positioned on
the inside of the building.
Pre drill
hole
30mm
screw
1
7
7
7
IMPORTANT: Pre-drill before xing screws.
Step 12
Parts Needed - No. 1 QTY 2
No. 7 QTY 4
Position the window (No. 1) so that it
sits centrally within the window
frame. Fix the female part of the ag
hinge (No. 7) to the window using
4x30mm screws, attach the male part
of the ag hinge (No. 7) to the
window frame using 4x30mm screws
ensuring that the window can open
and close freely.
*Ensure to attach the hinge to the
horizontal frame of the window*
Repeat this method for both windows
**It is important to t the windows
within the frame at this stage so
that you can establish the position
of the hinges. The hinges come in
two parts. Remove the window
from the frame after tting.
32x30mm Screws