Mercia Garden Products 02PLAY511511-V2-PEFC Instruction manual

02PLAY511511-V2-PEFC
Dutch Barn Playhouse
In all instances for assistance with your product, please contact customer care on :
01636 880514 or [e-mail]
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE THE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed in the parts list provided.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a
Phillips screwdriver, Flathead screwdriver, Stanley knife, Wood saw, Step ladder, Hammer, Spirit level and
a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
- Ensure you have enough time to build the product to ensure the building is water tight.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration
of heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may
also occur during excessive dry spells due natural processes. Unfortunately, these processes cannot be
avoided but can be helped. It is suggested that the outdoor building is sprayed with water during
extended periods of hot weather and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to prevent discolouration
whilst in stock. To validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a suitable preservative in accordance with the manufacturers recommendations.
Care must be taken to ensure the product is placed on a suitable base.
We recommended using a suitable protection for your playhouse. As the product is destined for use by
children, a water based treatment that is EN71 tested for children is ESSENTIAL.
We also recommend treating the building prior to construction.
POSITIONING YOUR PLAYHOUSE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual treatment.
We recommend a minimum space of 2m around a playhouse, away from any structure or obstructions
such as fences, garages, houses, overhanging branches, washing lines or electrical wires.
It is recommended that the position of the Playhouse, Slide and Swing is not in direct sunlight.
Activity toys such as swings and slides for towers shall not be installed over concrete, asphalt or
any hard surface.
BUILDING A BASE
Ensure the base is level and is built on rm ground, to prevent distortion, checking with a spirit level.
Refer to diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run o for water. It is
also recommended that the oor be at least 25mm above the surrounding ground level to avoid
ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
- Wooden base.
CAUTION
Wood is a natural product and can change post manufacture. So despite every eort being
made to ensure the material used are cut and machined to a clean and smooth nish, care
must be taken when handling the product and preparing for use by your child.
Any areas of concern, in the play areas, can be rubbed over with sandpaper to achieve a
smoother nish. Alternatively, call the customer service department who will be happy to
arrange replacement panels/parts.
WARNING
•ONLY SUITABLE FOR DOMESTIC USE.
• TO BE USED UNDER DIRECT SUPERVISION OF AN ADULT.
•THIS PRODUCT SHOULD NOT BE MODIFIED IN ANY WAY. ANY MODIFICATIONS SHOULD BE
DETERMINED BY THE MANUFACTURER AND CARRIED OUT ACCORDING TO THE INSTRUCTIONS.
• DO NOT ALLOW YOUR CHILD TO PLAY WITH ANY COMPONENT PARTS PRIOR TO ASSEMBLY.
•MAX AGE OF 14 YEARS.
• THIS TOY IS FOR OUTDOOR USE ONLY.
• USE A WATER BASED TREATMENT THAT IS EN71 TESTED
!
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens products
independently tested to EN71, we cannot accept responsibility for your safety whilst erecting this product.
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be erected by
atleast two adults.
DO NOT ALLOW
CHILDREN TO ASSIST.
To prevent damage during
assembly, you MUST pilot
drill all screw holes and
ensure all screw heads are
countersunk.
For ease of assembly, you will
need a tape measure to check
dimensions of components.
**Protim Aquatan T
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct application of
Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl sulphosuccinat and
alcohols: 2, 4, 6-trichlorophenol.
WARNING: Only for domestic use
Not suitable for children under 36 months due to
small parts and danger of falling from heights.
To be used under direct supervision of an adult
www.merciagardenproducts.co.uk P1
2mm Drill bit
12mm CSK

02PLAY511511-V2-PEFC
Overall Dimensions:
Width = 1994mm
Depth = 1859mm
Height = 1900mm
Base Dimensions:
Width = 1803mm
Depth = 1803mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
DO NOT ALLOW YOUR CHILD TO PLAY WITH ANY
COMPONENT PARTS PRIOR TO ASSEMBLY. www.merciagardenproducts.co.uk P2
3
Door Gable
12
Plain Gable Window Side
AI-02PLAY511511-V2DG
QTY x2
AI-02PLAY511511-V2PG AI-02PLAY511511-V2WS
56
4
Floor Door
QTY x5
Window
AI-02PHOW-V1
AI-02PLAY511511-V2F AI-02PLAY511511-V2D
78910
Small Roof
Large Roof Window Cross Window Shutters
PI-03-0036
QTY x2 QTY x2
PI-04-0013
QTY x5 QTY x4
AI-02PHWS-V1
PI-03-0035
13
14
15
Roof Purlin 1721mm
Cover Trim 1200mm
Fascia Board 540mm
Fascia Board 686mm
Roof Eave - 1835mm
11
12
F2732-1835mm
F2744-1721mm
S1256-1200mm
FAS1260-540mm
FAS1260-686mm
QTY x2
QTY x3
QTY x4
QTY x4
QTY x4
1!
Look for the symbols and follow the safety guidlines below.
Ensure screw heads
are subush and
sand down any
splinters created.
Ensure the screws are
xed squarely and do
not protrude.
12mm gap
surrounding the
door.
2! 3!
50kg
50kg per user

70mm Screw x 8
Please retain product label and instructions for future reference
DO NOT ALLOW YOUR CHILD TO PLAY WITH ANY
COMPONENT PARTS PRIOR TO ASSEMBLY. www.merciagardenproducts.co.uk P3
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.
Ply Door Stop
PLY TRIANGLE
T-Hinge
PI-07-0113
QTY x2
PI-07-0011
Window Block QTY x10
30mm Screw x 90
50mm Screw x 30
60mm Screw x 2
20mm Screw x 25
40mm Screw x 25
Felt Tacks x 120
30mm Black Screw x 14
Nail Bag
Wooden door handle
PI-04-0024
16
17
18
19

11 12
Please retain product label and instructions for future reference
Please retain product label and instructions for future reference
DO NOT ALLOW YOUR CHILD TO PLAY WITH ANY
COMPONENT PARTS PRIOR TO ASSEMBLY. www.merciagardenproducts.co.uk P4
Step 1
Parts needed - x5 & x10
To x the Windows into the
panels that accomodate a
window. Position the Window
(No. 6) central into the window
opening. Fix the Window Block
x2 (No. 19) to the Window
central as shown with 1x30mm
screw per block.
Place the Window into the
window hole and x by
screwing though the Window
Block with 2x30mm screws as
shown.
18x30mm screws.
30mm
screw
619
A
B
A
B
19
6
A
19
30mm
screw
Step 2
Parts needed - & & x2
To x the Door (No. 5)into the
Door Gable (No. 1). Lay the
Door panel at on the ground
and place the Door within the
doorway. Ensure you leave a
12mm gap on each side of the
Door.
It is important that the door is
placed central in the space
provided. Use a 12mm strip to help
keep the gap at 12mm.
The door can be hung from either
side to suit your needs.
Fix the Hinges x2 (No. 17) to
the Door Gable and Door using
7x30mm black screws per
hinge.
14x30mm black screws.
12mm
12mm
A
A
B
B
1
5
17
3!
17
5
1
4
Step 3
Parts needed -
Place the Floor (No. 4) on your rm
and level base, ensure base has
suitable drainage free from areas
where standing water can collect.
(See front page on base
requirements).
4
1! 2!
Pre drill
hole
1! 2!
Pre drill
hole
1! 2!
Pre drill
hole

Please retain product label and instructions for future reference
DO NOT ALLOW YOUR CHILD TO PLAY WITH ANY
COMPONENT PARTS PRIOR TO ASSEMBLY. www.merciagardenproducts.co.uk P5
Step 4
Parts needed - &
Fix the corners of a Window Side (No. 3)
and the Plain Gable (No. 2) with 3x50mm
screw as shown in diagram.
Do not secure the building to the oor
until the roof is tted.
3x50mm Screws.
50mm
screw
3
2
3
2
1
Step 5
Parts needed - &
Fix Door Gable (No. 1) and
Window Side (No. 3) using same
method shown in the previous
step.
Position the panels so there is
equal spacing between the oor
and cladding on all four sides.
*Before xing the door gable,
check the top and bottom of
the door and remove any
transit screws . Make sure door
opens and closes freely. Adjust
hinge position if necessary.
9x50mm Screws.
50mm
screw
3
3
1
1! 2!
Pre drill
hole
1! 2!
Pre drill
hole

P 6
Please retain product label and instructions for future reference
DO NOT ALLOW YOUR CHILD TO PLAY WITH ANY
COMPONENT PARTS PRIOR TO ASSEMBLY.
Purlins
Ensure both purlin
edges are ush
with rafters
Rafters
Step 6
Parts needed - x3
Place Roof Purlins (No. 12) in between
each gable upright as shown in
illustration below. Use 1x70mm screw
per end. Screw through the outside of
building, into into framing.
We recommend nishing framing
surfaces with sand paper to remove
any splinters.
6x70mm Screws.
70mm
screw
12
12
Step 7
Parts needed - x2 & x2 & x2
Screw the Roof Eaves x2
(No. 11) on to the bottom of both Large
Roof sheets (No. 7), using 3x30mm screws
per eave.
Fix the Roof Sheets (No. 7 & No. 8)
straight into the rafter using 6x30mm
screws per Small Roof sheet and
8x30mm screws per
Large Roof sheet.
34x30mm Screws.
30mm
screw
8
11
7
A
B
118
7
B
A
1! 2!
Pre drill
hole
1! 2!
Pre drill
hole

P 7
Please retain product label and instructions for future reference
DO NOT ALLOW YOUR CHILD TO PLAY WITH ANY
COMPONENT PARTS PRIOR TO ASSEMBLY.
Step 8
Fix the building to the oor using
16x50mm screws in alignment
with the oor joists.
16x50mm Screws.
50mm
screw
Step 9
Cut Felt into 3 sheets of 1959mm and
lay onto roof as shown in diagram
ensuring there is a 50mm overhang
around the sides.
Fix using felt tacks at 100mm
intervals.
120xFelt tacks.
Felt
tacks
Step 10
Parts needed - x4
Fix the Cover Trim x4 (No. 13) to
each corner of the building as
shown using 3x30mm screws per
trim.
12x30mm Screws.
30mm
screw
13
13
13
1! 2!
Pre drill
hole
1! 2!
Pre drill
hole
1! 2!
Pre drill
hole

P 8
Please retain product label and instructions for future reference
DO NOT ALLOW YOUR CHILD TO PLAY WITH ANY
COMPONENT PARTS PRIOR TO ASSEMBLY.
Step 11
Parts needed - x4 & x4
Fix Fascias (No. 14 &No. 15) to
the front and back of the
building using 3x40mm screws
per fascia.
Ensure to the trap the felt
between the fascia and
building.
24x40mm Screws.
14
15
14 15 Step 12
Parts needed - x5 & x4 & &
Place a Window Frame Cross (No. 9)
against the inside of each window. Position
the frame centrally to the window and x using
4x20mm screws per frame.
Place the Wooden Door Handle (No. 18)
on the outside of the door and use a 60mm
screw from the inside to secure.
On the inside of the door opening x
the Ply Triangle (No. 16) door stop to the
bottom left corner using 3x20mm screws.
Fix two Window Shutters (No. 10) to
each side window with 4x30mm screws, x
through the building cladding into the window
shutters.
23x20mm Screws
24x30mm Screws
1x60mm Screws
20mm
screw
30mm
screw
60mm
screw
18
16
10
9
A
B
C
D
A
B
C
D
910 18
16
1! 2!
Pre drill
hole
1! 2!
Pre drill
hole

It is ESSENTIAL that you apply wood treat-
ment immediately after the building has
been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
P9
Please retain product label and instructions for future reference
DO NOT ALLOW YOUR CHILD TO PLAY WITH ANY
COMPONENT PARTS PRIOR TO ASSEMBLY.
Playhouse Maintenance:
It is recommended that the following checks and maintenance are carried out at the begin-
ning of each season as well as at regular intervals during the usage season.
- Check all nuts /bolts/ screws for tightness and tighten when required.
- Check for movement / opening of wood giving rise to protrusion of nail heads and tips.
- Check hinges.
- Replace defective parts in accordance with the manufacturers instructions.
- Check any crossbeams, suspensions and anchors.
- If a swing is included; check the swing seat, chains and ropes.
IF THESE CHECKS ARE NOT CARRIED OUT THE ACTIVITY TOY COULD BECOME A HAZARD