Mercia Garden Products 0628RASH0302FBSDNW-V1 User manual

P 1
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
0628RASH0302FBSDNW-V1
28MM LOG CABIN, REVERSE APEX, SHED EXTENSION, CORNER LODGE (PLUS), 5M X 3M, HALF
GLAZED DOUBLE DOORS, TWO SHORT WINDOWS, ONE FULLY BOARDED SINGLE DOOR.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts
To identify the xings
required for each step use a
measuring tape.

P 2
0628RASH0302FBSDNW-V1
90
91
89
92
93
94
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Width = 5078mm
Depth = 3172mm
Height = 2742mm
Base Dimensions:
Width = 4809mm
Depth = 2808mm
Please retain product label and instructions for future reference
Log Board - 28x120x2000mm QTY 21
LB28-B-2000
Finisher Board - 28x66x2000mm QTY 2
LB28-BH66-2000 (66mm height board)
Log Board - 28x120x2000mm QTY 1
LB28-BD-2000 (1 x Window Notch cut out)
Log Board - 28x120x587mm QTY 18
LB28-B-587
Bearer - 44x44x1913mm QTY 11
F4444-1913-PT
Roof Purlin - 45x120x3522mm QTY 1
F45120-AE-3522
Roof Board - 16x121x2000mm QTY 32
MB16-2000
Log Board - 28x120x587mm QTY 18
LB28-C-587
Finisher Board - 28x80x75mm QTY 2
LB28RG80-C-75
Finisher Board - 28x80x885mm QTY 4
LB28RG80-C-885
Floor Board - 16x121x2748mm QTY 19
MB16-2748
Double Storm Brace - 16x120x2110mm QTY 4
S16120-2110
**All components and the nail bag from 3m x 3m corner cabin
(0628CSNE0303HGDD2SW-V1)
will be required to construct the 5m x 3m corner lodge.**
These components are shown in the 3m x 3m corner cabin
instructions.
83
84
85
86
87
88
Fully Boarded Single Door Contents:
Left Handed
Right Handed
75
Fully Boarded Single
Door QTY 1
AI-06LOGFBD750X1900-V1
Door Frame Left Upright - 71x70x2065mm QTY 1
AI-0628LOGDUFL-V3
Door Frame Right Upright - 71x70x2065mm QTY 1
AI-0628LOGDUFR-V3
Door Frame Top - 84x125x884mm QTY 1
AI-0628LOGSDTF-V3
Door Frame Bottom - 71x70x764mm QTY 1
AI-0628LOGSDBF-V3
Storage Door
Handle QTY 1
PI-07-0033
81 82
Dead Lock
QTY 1
PI-07-0200
Rain Guard QTY 1
RG2844-780 (28x44x780mm)
5x3 Log Cabin Contents:
80
79
78
77
76

P 3
Please retain product label and instructions for future reference
41
48
67
68
66
Log Board - 28x120x3000mm QTY 20 - Combined Total Required x 60
LB28-A-3000
Roof Truss A- 40x140x1604mm QTY 6 - Combined Total Required x 11
AI-06LOGC3RTA-V1
Bearer - 44x44x2808mm QTY 2 - Combined Total Required x 3
F4444-2808-PT
Storm Brace - 27x44x2000mm QTY 6 - Combined Total Required x 14
F2744-2000
Closure Trim - 16x28x2400mm (approx length) QTY 10 - Combined Total Required x 24
S1628-2400
Felt
Gable QTY 1 - Combined Total Required x 2
AI-0628LOGC3-G-V1
53
*Please note
The components listed below are featured in both contents lists for the 3m x m3 Corner Cabin
(0628CSBE0303HGDD2SW) as well as the 5m x 3m Corner Lodge.
The component numbers listed below are the same component numbers as listed in the 3m x 3m
Corner Cabin instructions, some numbers may be out of chronological order or skipped to satisfy this.
Please see the total combined quantity required for the 5m x 3m Corner Lodge
(3m x 3m Corner + 3m x 2m Pack B) listed next to the components below.
74
40 Log Board - 28x66x3000mm QTY 1 - Combined Total Required x 2
LB28RT66-A-3000
64
Fascia - 16x120x2000mm QTY 2 - Combined Total Required x 4
S16120-2000
Roof Spacers QTY 5 - Combined Total Required x 10
PI-07-0208 (20x100x2mm)
69
Adjustable Hinge QTY 6 - Combined Total Required x 9
PI-07-0209
17
17a 17c17b
Key Plate QTY 1 - Combined Total Required x 2
20

P 4
Please retain product label and instructions for future reference
Nail Bag
There may be extra screws present in the nail bag
Felt Tacks x 850
90mm Screw x 14
40mm Screw x 415
30mm Screw x 69
120mm Screw x 8
70mm Screw x 72
70mm Bolt Set x 28
80mm Screw x 8
90mm Bolt Set x 8
60mm Screw x 26
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly in their respective
tongues and grooves.
Pre - Assembly
*Please note
To construct the 5m x 3m Corner Lodge, all components
from the 3m x 3m Corner Cabin (0628CSNE0303HG-
DD2SW) will be required as well as all components
from this set of instructions.
Components for the 3m x 3m Corner Cabin can be found
in the contents of the 3m x 3m Corner Cabin instructions.
**DO NOT CONSTRUCT USING THE 3M X 3M CORNER
CABIN INSTRUCTIONS IF YOU ARE CONSTRUCTING THE
5M X 3M CORNER LODGE.**

P 5
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
Pre drill
hole
70mm
screw
Step 1
Parts needed - No. 53 QTY 1
No. 54 QTY 1
No. 59 QTY 1
No. 60 QTY 1
No. 61 QTY 1
Lay the bearers (No. 53, 54, 59, 60 &
61) onto a rm and level surface (free
from areas where standing water can
collect) as shown in the illustration.
Fix the bearers together at each
corner using 2x70mm screws,
ensuring the frame is ush.
Once fully assembled, ensure the
bearers are square by measuring from
corner to corner, as illustrated, making
sure they are an equal measurement.
If the bearers are not alligned equally,
unscrew and adjust and re-align
accordingly.
10x70mm Screws
IMPORTANT: Pre-drill before xing screws.
Example picture
2 screws per bearer per end.
54
53
60 59
61
36
Pre drill
hole
70mm
screw
Step 2
Parts needed - No. 54 QTY 5
No. 55 QTY 1
No. 56 QTY 1
No. 57 QTY 1
No. 58 QTY 1
Arrange the remaining framing
(No. 54, 55, 56, 57, 58) as shown in
the illustration.
*Ensure there is an equal amount
of space between each frame.
Secure each of the frames in place
using 2x70mm screws for each end
of each bearer, ensuring the bearers
remains level.
36x70mm Screws
IMPORTANT: Pre-drill before xing screws.
54
54
54
54
54
54
55
56
57
58
35