Mercia Garden Products 06LOG016-V1 Instruction manual

P 1
06LOG016-V1 (2.5x3m)
06LOG016-V1: 2.5x3m 19mm reverse apex cabin with single (glass) glazing
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
It is advisable to use a
circular saw when cutting
roof and oor boards.

Felt Tacks x200
70mm Screw x200
30mm Black Screw x10
2
13
4
Mortice Lock Key Plate Handles (Pair)Felt
Nail Bag
40mm Screw x400
30mm Screw x34
5
6
7
8
9
10
11
12
13
14
15
16
17
18
P 2
06LOG016-V1
Overall Dimensions:
Width = 3028mm
Depth = 2640mm
Height = 2490mm
Base Dimensions:
Width = 2804mm
Depth = 2308mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door
Window
QTY 3
Log 016 Gable - 2500mm
QTY 2
Starter Board (S1) - 19x66x2996mm QTY 2
LB19RT66-2996mm
Log Board (B) - 19x120x273mm QTY 36
LB19-273mm
Log Board (E) - 19x120x100mm QTY 36
LB19-100mm (No Notch)
Log Board (A) - 19x120x2996mm QTY 18
LB19-2996mm
Log Board (AR) - 19x110x2996mm QTY 2
LB19RG110-2996mm
Log Board (A) - 19x120x2500mm QTY 20
LB19-2500mm
Log Board (B) - 19x120x875mm QTY 36
LB19-875mm
Roof Purlin - 40x90x3000mm QTY 3
F4090-3000mm
Eaves Frame - 27x44x2996mm QTY 2
F2744-2996mm
Fascia - 16x120x1347mm QTY 4
S16120-1347mm (Angled)
Fascia - 16x120x3028mm QTY 2
S16120-3028mm
Bearer - 44x44x2308mm QTY 2
F4444-2308mm (Pressure Treated)
Bearer - 44x44x2716mm QTY 8
F4444-2716mm (Pressure Treated)
Roof Board - 16x121x1344mm QTY 54
MB16-1344mm
Floor Board - 16x121x2268mm QTY 25
MB16-2268mm
24 25 26 28
Storm Brace - 27x44x2100mm QTY 8
F2744-2100mm
19
20
21
Skirting - 28x28x2400mm QTY 7
FS2828-2400mm
Interior Roof Trim - 27x44x2400mm QTY 4
F2744-2400mm (Bevelled)
80mm Bolt Set x26

Pre drill
hole
70mm
screw
Pre drill
hole
70mm
screw
Pre-assembly
*Please note:
Each board interlocks at
either end in a staggered pattern.
Before securing ensure that the boards
are tted properly in their respective
tongue’s and groove’s.
IMPORTANT: It is imperative that you pre-drill before xing screws.
P 3
Please retain product label and instructions for future reference
16 16 16 16 16 16
16
Step 2
Lay the bearer’s (No’s. 15 & 16)
onto a rm and level surface
(free from areas where standing
water can collect) as shown in the
illustration.
Fix the framing together at each
corner using 8x70mm screws,
ensuring the frame is ush.
8x70mm Screws
Step 3
Following the same method
outlined in Step 2, arrange the
remaining framing (No. 16) as
shown in the illustration.
*Ensure there is an equal
amount of space between each
frame.
Secure each of the frames in place
using 4x70mm screws per frame,
ensuring the framing remains level.
24x70mm Screws
16
15
16
Pre drill
hole
30mm
screw 30mm
screw
The Mortice Lock is Reversible
a
b
Step 1
Fit the mortice lock (No. 24) into the recess
in the door (No. 2) and secure using the
screws provided. Attach the key plate
(No. 25) to the door framing with the screws
provided.
Fit the door handles (No. 26) and connect
with the metalbar to the mortice lock
using 8x30mm screws. Ensure the lock
mechanism closes correctly. If not, remove
the lock and turn the catch around using
the small grub screw.
*Please note: This image is for illustrative purposes
and may dier from your choice in product
(regarding ironmongery). Nevertheless the process
of xing the frames is the same.
8x30mm Black Screws
4x30mm Screws
a
b
16
15
15

Pre drill
hole
IMPORTANT: It is imperative that
you pre-drill before xing screws.
IMPORTANT: It is imperative that you pre-drill before xing screws.
5
6
9
10
10
PLEASE NOTE: The side window can be placed either
either side of your building depending
on you needs.
P 4
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
5
70mm
screw
Step 4 (See Pre-Assembly)
Place the starter boards (No’s. 4
& 9) on to assembled base frame
along the longest sides.
*Ensure the notches at either
end of each board are ush
and level with the ends of the
frame.
Fix each of the starter boards to
the frame by screwing through
the notch into the frame as shown
in the illustration.
4x70mm Screws
Step 5 (See Pre-Assembly)
Following the same method
outlined in Pre-Assembly, lay
the rst 6 boards (No’s. 5, 6,
7, 9 & 10) onto the starter
boards to create your rst
level.
*Ensure that the boards are
level and ush with each
other as you lay each one.
Fix every third board to the
one below by screwing
through the notch as shown
in the illustration using
1x70mm screw per side.
**Ensure to stagger the screws
so as not to collide with the
previous screw.
16x70mm Screws
Pre drill
hole
70mm
screw
Step 7 (See Pre-Assembly)
Following the same method
outlined in Pre-Assembly, lay
the next 6 boards (No’s. 5, 6,
7, 9 & 10) onto the assembly
to create your second
level.
*Ensure that the boards are
level and ush with each
other as you lay each one.
Fix every third board to the
one below by screwing
through the notch as shown
in the illustration using
1x70mm screw per side
(as outlined in Step 5).
**Ensure to stagger the screws
so as not to collide with the
previous screw.
20x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: It is imperative that you pre-drill before xing screws.
4
4
9
9
6
7
5
Step 6
Once you have laid 6 log boards (o of the
starter) up the door section, slide the
assembled door (No. 2) and windows
(No. 1) over the boards resting the frame on
top of the starter boards.
*Please note: This image is for illustrative
purposes and may dier from your choice in
product (regarding door/window position).
Nevertheless the process of tting the door
frame is the same.
2
1
5
6
9
10
10
6
7
5

IMPORTANT: It isimperative that
you pre-drill before xing screws.
P 5
Please retain product label and instructions for future reference
Step 8 (See Pre-Assembly)
Following the same method
outlined in Pre-Assembly, lay
the remaining boards (No’s. 5, 6,
7, 9 & 10) onto the assembly
to bring the board level to the
top of the window and door
frames.
*Ensure that the boards are
level and ush with each
other as you lay each one.
Fix every third board to the
one below by screwing
through the notch as shown
in the illustration using
1x70mm screw per side
(as outlined in Step 5).
**Ensure to stagger the screws
so as not to collide with the
previous screw.
20x70mm Screws
Pre drill
hole
70mm
screw
Step 9 (See Pre-Assembly)
Following the same method
outlined in Pre-Assembly, lay
the last two boards (No. 8)
onto the assembly at the
front and rear of the
building as shown in the
illustration.
*Ensure that the boards are
level and ush with each
other as you lay each one.
4x70mm Screws
Pre drill
hole
70mm
screw
Step 10 (See Pre-Assembly)
Place the gable tops (No. 3)
onto the assembly. Fix into
position by screwing through
the notches as shown in the
illustration.
*Ensure that the boards are
level and ush with each
other as you lay each one.
4x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: It is imperative that you pre-drill before xing screws.
IMPORTANT: It is imperative that you pre-drill before xing screws.
5
6
9
10
10
6
7
5
8
8
3
3

P 6
Please retain product label and instructions for future reference
Pre drill
hole
Step 11: Ridge Bar Fit
Align the ridge bar(s) (No. 11) into the
cut out slots on each gable top ensuring
each ridge bar interlocks the boards.
Secure the ridge bars at each end by
screwing through the bars into the
boards (ensure to pre-drill to avoid
the boards splitting) using 4x70mm
screws per ridge bar.
*Please note: The gable shown is for
illustrative purposes and may dier
in width from your choice in product.
Nevertheless, despite any dierences
the process of xing the ridge bars
is the same.
12x70mm Screws
70mm
screw
11
Step 12
Place the rst two roof board’s
(No. 17) onto the assembly on
each side, making sure the boards
are ush to the end of the roof
purlin. Once in position x to each
purlin using 3x40mm screws.
*Ensure the roof boards meet
at the top of the apex and leave
an overhang at the bottom.
Continue adding the roof boards
along the roof, xing each one into
position using 3x40mm screws,
making sure that each board is
interlocked, ush at the bottom &
meet at the top of the apex.
The last board on each side will
overhang: Using a staight edge
and a pencil mark out a line as
a guide.
Cut along the pencil mark and
remove the excess. Place the
cut down board’s back onto the
roof and secure into place
using 3x40mm screws per
board.
*Please Note: This image is for illustrative
purposes and may dier from your choice in
product. Nevertheless the process of cutting
and tting the last roof boards is the same.
162x40mm Screws
40mm
screw
Pre drill
hole
*Cut to t
IMPORTANT: It is imperative that
you pre-drill before xing screws.
23b 17
17
17

Please retain product label and instructions for future reference
18
21
Step 13
Ensuring the roof boards are ush
at the overhanging side and meet
at the apex, x the eaves frames
(No. 12) to the underside of the roof
boards using 10x40mm screws as
shown in the illustration
*Please Note: This image is for
illustrative purposes and may
dier from your choice in
product. Nevertheless the process
of xing the eaves frames is the
same.
20x40mm Screws
40mm
screw
Pre drill
hole
Step 14
Place the rst oor board (No. 18)
inside the building ush to the log
board on one side. Continue adding
the oor boards (internally) making
sure to interlock each individual
board.
*Do NOT secure the boards until
the last board has been measured
and cut.
Following the same method outlined
in Step 12 measure the gap between
the bottom of the tongue (on the last
board placed) and the log board.
Using a straight edge mark out the
measurement onto the last oor
board (No. 18) and cut along the
length removing the excess.
**Please note: Mark the nal board
2mm under the measurement; This
will allow the timber to expand and
contract correctly.
Once all the oor boards are in
position secure each board into
position using 10x40mm screws.
***Please Note: Ensure to screw
through eachof the oor boards
into the oor bearers.
250x40mm Screws
40mm
screw
Pre drill
hole
*Cut to t

Please retain product label and instructions for future reference
30mm
screw
HANDLE
WITH CARE
12
3
4
Felt
tacks
Step 17
Cut the felt into ve & strips lay onto
the roof in the order shown in the
illustration.
*Ensure there is approximately 50mm
of overhanging felt each side.
Once the felt is laid out x to the
roof using felt tacks at 100mm
intervals.
*Felt size: 3096mm
186x Felt Tacks
1. 2.
3. 4.
5.
Roof
Internal Roof Trim
Internal
Step 15
Inside the building place an internal
roof trim (No. 21) against the boarding
and align with the roof as shown in the
illustration, ensuring the angled face
follows the roof line.
Once in position x each roof trim
into place using 40mm screws per
roof trim, equally spaced along the
face of the board.
20x40mm Screws
Pre drill
hole
40mm
screw
21
*trim to t
*Measure and cut the
interior roof trims to
t the internal space.
Step 16
Once the oor has been laid arrange the
skirting (No. 20) around the outside edge
of oor (internally), measure and cut down
accordingly to best match the internal
space.
Secure each skirting section into place
using 30mm spaced equally along the
board as shown in the illustration.
*Do NOT x the skirting to the oor
sheets/boards.
38x30mm Screws
30mm
screw
20
20
30mm
screw
Pre drill
hole
*Cut to t
*Internal view

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
Please retain product label and instructions for future reference
Step 18
Align the fascia’s (No’s. 13
& 14) with the roof and
x into place using 3x40mm
screws per fascia, making
to screw through the
fascia into the roof purlins
and eaves frame..
*Ensure the angled cuts meet
at the top of the apex.
32x40mm Screws
Pre drill
hole
40mm
screw
19
19
Step 19
Arrange the storm braces (No. 19)
around the building (internally).
Place 2x storm braces per side
xing into place using 2x 80mm
bolts per brace making sure the
washer & nut are tightened from
the outside of the building.
*Ensure the storm braces are
secured at the highest point
possible on each side.
**Storm braces will help your
building expand and contract
properly.
***It is imperative that each
bolt is tightened using a
washer so as not to damage
the log boards.
24x80mm Bolt Sets
Pre drill
hole
80mm
bolt