Mercia Garden Products 03TGCOR0707-V4 Instruction manual

03TGCOR0707-V4
N/A
Overlap
Cladding
Shiplap
Cladding
Solid Sheet
Roof
T&G Roof
Solid Sheet
Floor
T&G Floor
Fixed
Windows
Opening
Windows
No
Windows
7x7 T&G Corner Summerhouse
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be erected by two
adults
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to
protect the product during transit and for upto 3 months against mould. To
validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a wood preserver within the rst three months of
assembly and thereafter in accordance with the manufactures recommenda-
tions. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Whilst all products manufactured are made to the
highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot
accept responsibility for your safety whilst erecting or
using this product.
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces
of the timber. You are strongly advised
to wear gloves when working with or
handling rough sawn timer.
**Protim Fentex E5**
Biocidal Product Regulation (EU 528/2012) Article 58 Information
Protim Fentex E2 preserved wood is a“treated article”which incorporates biocidal products.
Wood correctly preserved with Protim Fentex E2 is protected against mould in storage.
Contains: IPBC (3-iodo-2-propynyl-N-butyl carbamate) and propiconazole.
Wear gloves when handling freshly treated wood.
Avoid breathing dust when cutting treated or untreated wood.
Dispose of o-cuts responsibly – do not burn.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer
to diagrams for the base dimensions, The base should be slightly smaller than
the external measurement of the building, i.e. The cladding should overlap the
base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Please retain product label and instructions for future reference
P 1
General Instructions
Refer to the instructions pages for you specic product code

12 3 45
Door
Panel
Window
Panel QTY 2
Rear Panel
Right
Rear Panel
Left
Floor
6
Roof
78
Slave
Door
Master
Door
9Roof Block - 250mm
10 Roof Support Bar - 2120mm
11 Rear Panel Frame - 1905mm
12 Front Panel Frame - 1135mm
13 Rear Roof Frame - 2050mm
14 Front Roof Frame - 1203mm
15 Panel Joint - 1806mm
16 Rear Fascia - 2050mm QTY 2
17 Front Fascia - 1212mm QTY 3
18 Cover Trim - 1918mm QTY 4
19
Barrel Bolt QTY 2
20
Butt hinge QTY 6
21
Door Handle QTY 2
22
Turn Button QTY 2
23
Press Lock
24
“L” Bracket
30mm Screw x4
50mm Screw x40
60mm Screw x16
40mm Screw x68
Felt Tacks x80
10mm Screw x9
16mm Black Screw x8
35mm Coach Screw x4
25mm Screw x38
25 Rain Guard - 710mm QTY 2
Rear Cover Trim - 1800mm QTY 2
26
P 2
03TGCOR0707-V4
Overall Dimensions:
Length = 2084mm
Width = 2084mm
Height = 2006mm
Base Dimensions:
Length = 1998mm
Width = 1998mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Nail Bag
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two.
Attach the butt hinges to
the door and door panel
using 6x25mm screws per
hinge.
Pre Assembly
25mm
screw
Pre drill
hole
36x25mm Screws
20
1
7
8

Pre drill
hole
60mm
screw
P 3
Please retain product label and instructions for future reference
Pre Assembly
Position press lock on the door
align with key hole and x into
position using 4 x 10mm screws.
Then t barrel bolts to top and
bottom of the door as shown in
diagram. Use 4x10mm screws
per barrel bolt.
Ensure doors open and close
freely.
Pre drill
hole
4x16mm Black Screws
8x10mm Screws
10mm
screw
Pre drill
hole
16mm
screw
Drill a hole in the framing
above and below the door
for the tower bolt to x
into.
Pre drill holes then x Chrome
Handle using 35mm coach screw
as shown in diagram.
Pre drill
hole
35mm
bolt
21
19
23
4x35mm Bolt
Place floor on a firm and level
base, ensure base has suitable
drainage free from areas
where standing water can
collect. (see front page on
base requirements).
Step 1
5
Step 2
Fix the window panels and the
door panel with 6x60mm
screws as shown in the
diagram.
6x60mm Screws
2
2
1

P 4
Please retain product label and instructions for future reference
4
15
Step 3
Place rear panel left against
the floor and the window
side.
Fix into place using
3x50mm screws as shown in
the diagram.
Attach the panel joint into
place with 3x50mm screws.
6x50mm Screws
50mm
screw
Pre drill
hole
Step 4
Using the same method outlined in
Step 3 place the rear panel right
against the floor and window panel
securing using 6x50mm screws.
6x50mm Screws
50mm
screw
Pre drill
hole
Step 5
Place the front and rear panel
frames onto the window panels
and fix in place using 3x50mm
screws.
6x50mm Screws
11
12
50mm
screw
Pre drill
hole

6
P 5
Please retain product label and instructions for future reference
24
9
10
Step 6
First position the roof support bar
in the centre of the building
between the back corner and the
and the door panel.
Ensure the top
of the roof support bar runs level
with building. Line the support
block with the roof support &
mark its position. Secure the
roof block in place using 4x40mm
screws. Screw through boards into
the block from the outside.
Secure the front to the door
panel using the“L”Bracket and
4x30mm Screws
4x30mm Screws
4x40mm Screws
30mm
screw
Pre drill
hole
40mm
screw
Step 8
Place the roof section on top of
the building, ensure the roof
framing slots over each side.
Fix the roof panel into position
using 40mm screws making
sure to line the screws with the
framing inside the building and
along the internal length of the
roof suuport bar.
* It is recommended to cut the
roof felt sheets before fixing
the roof to the building.
21x40mm Screws
40mm
screw
Pre drill
hole
Step 9
Secure the building to the
floor . Fix the panels onto
the floor using 50mm
screws in alignment with
the floor joists
20x50mm Screws
50mm
screw
Pre drill
hole
14
13
Step 7
Attaach the front and rear roof
framing to the roof as shown
in the illustration using 6x30mm
screws.
*Ensure to fix the framing the
opposite direction to th e
roof bearers.
6x40mm Screws
40mm
screw
Pre drill
hole

18
18
18
18
Felt
tacks
P 6
1
2
3
50mm
50mm
50mm
3020mm
1000mm
1420mm
50mm
Front
Corner
Corner
Triangle
Step 10
Cut three strips from roll of felt,
2x3020mm and 1x1420mm in
length. Place felt on top of roof sheet
and align as shown in diagram
ensuring strip 3 over hangs the front
by 50mm. with equal spacing at
each corner.
Ensure strip 1 is the first piece placed
down then lay sheet 2 and then 3 on
top. make sure each sheet overlaps
the next creating a run off.
use a fascia as a guide to mark out
the angled cuts including 50mm
overhang.
Cut the sides as shown in diagram at
the dotted lines, use fascia width as a
cutting guide. Cut Triangle with
50mm overhang again using fascia
as a guide.
Fix roof to building as shown in step
7, then place sheets back into
position in diagram with 50mm over
hang all around. fix each sheet using
felt tacks along where the sheets
overlap.
80x Felt Tacks
Step 11
Fix the cover trimsas shown
in the diagram using
3x40mm screws per strip.
12x40mm Screws
40mm
screw
Pre drill
hole
Please retain product label and instructions for future reference
I
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Step 12
Fix the fascias to the building
over the felt and secure in
place with 17x40mm screws as
shown.
17x40mm Screws
40mm
screw
Pre drill
hole
Step 13
Attach the two turn buttons to
the top and bottom of the
slave door using 1x16mm
black screw per turn button.
* These turn buttons help to
keep your doors straight
during high and low levels of
moisture content in the air.
2x16mm Black Screws
16mm
screw
Pre drill
hole
Slave Door
Locking Door
16
16
17
17
17
22

Please retain product label and instructions for future reference
Step 14
Attach the rain guards to the
building, fixing in place above
each window using 3x60mm
screws per guard.
6x60mm Screws
60mm
screw
Pre drill
hole
Step 15
Fix the rear cover trimsto the
back of the building, aligning
with the edge of the panel.
6x40mm Screws
40mm
screw
Pre drill
hole
26
26
It is ESSENTIAL that you apply wood treat-
ment immediately after the building has
been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
25