Mercia Garden Products 0634RASH0302FBSDNW-V1 Instruction manual

P 1
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
0634RASH0302FBSDNW-V1
34MM LOG CABIN, REVERSE APEX, SHED EXTENSION, CORNER LODGE (PLUS), 5M X 3M, HALF
GLAZED DOUBLE DOORS, TWO SHORT WINDOWS, ONE FULLY BOARDED SINGLE DOOR.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts
To identify the xings
required for each step use a
measuring tape.

P 2
0634RASH0302FBSDNW-V1
90
91
89
92
93
94
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Width = 5078mm
Depth = 3172mm
Height = 2742mm
Base Dimensions:
Width = 4809mm
Depth = 2808mm
Please retain product label and instructions for future reference
Log Board - 34x120x2000mm QTY 21
LB34-B-2000
Finisher Board - 34x66x2000mm QTY 2
LB34-BH66-2000 (66mm height board)
Log Board - 34x120x2000mm QTY 1
LB34-BD-2000 (1 x Window Notch cut out)
Log Board - 34x120x587mm QTY 18
LB34-B-587
Bearer - 44x58x1884mm QTY 11
F4458-1884-PT
Roof Purlin - 45x120x3522mm QTY 1
F45120-AE-3522
Roof Board - 16x121x2000mm QTY 32
MB16-2000
Log Board - 34x120x587mm QTY 18
LB34-C-587
Finisher Board - 34x80x70mm QTY 2
LB34RG80-C-70
Finisher Board - 34x80x886mm QTY 4
LB34RG80-C-886
Floor Board - 16x121x2736mm QTY 19
MB16-2736
Double Storm Brace - 16x120x2110mm QTY 4
S16120-2110
**All components and the nail bag from 3m x 3m corner cabin
(0634CSNE0303HGDD2SW-V1)
will be required to construct the 5m x 3m corner lodge.**
These components are shown in the 3m x 3m corner cabin
instructions.
83
84
85
86
87
88
Fully Boarded Single Door Contents:
Left Handed Right Handed
75
Fully Boarded Single
Door QTY 1
AI-06LOGFBD750X1900-V1
Door Frame Left Upright - 71x70x2065mm QTY 1
AI-0634LOGDUFL-V3
Door Frame Right Upright - 71x70x2065mm QTY 1
AI-0634LOGDUFR-V3
Door Frame Top - 84x125x884mm QTY 1
AI-0634LOGSDTF-V3
Door Frame Bottom - 71x70x764mm QTY 1
AI-0634LOGSDBF-V3
Storage Door
Handle QTY 1
PI-07-0033
81 82
Dead Lock
QTY 1
PI-07-0200
Rain Guard QTY 1
RG2844-780 (28x44x780mm)
5x3 Log Cabin Contents:
80
79
78
77
76

P 3
Please retain product label and instructions for future reference
41
48
67
68
66
Log Board - 34x120x3000mm QTY 20 - Combined Total Required x 60
LB34-A-3000
Roof Truss A- 40x140x1604mm QTY 6 - Combined Total Required x 11
AI-06LOGC3RTA-V1
Bearer - 44x58x2808mm QTY 2 - Combined Total Required x 3
F4458-2808-PT
Storm Brace - 27x44x2000mm QTY 6 - Combined Total Required x 14
F2744-2000
Closure Trim - 16x28x2400mm (approx length) QTY 10 - Combined Total Required x 24
S1628-2400
Felt
Gable QTY 1 - Combined Total Required x 2
AI-0634LOGC3-G-V1
53
*Please note
The components listed below are featured in both contents lists for the 3m x m3 Corner Cabin
(0634CSBE0303HGDD2SW) as well as the 5m x 3m Corner Lodge.
The component numbers listed below are the same component numbers as listed in the 3m x 3m
Corner Cabin instructions, some numbers may be out of chronological order or skipped to satisfy this.
Please see the total combined quantity required for the 5m x 3m Corner Lodge
(3m x 3m Corner + 3m x 2m Pack B) listed next to the components below.
74
40 Log Board - 34x66x3000mm QTY 1 - Combined Total Required x 2
LB34RT66-A-3000
64
Fascia - 16x120x2000mm QTY 2 - Combined Total Required x 4
S16120-2000
Roof Spacers QTY 5 - Combined Total Required x 10
PI-07-0208 (20x100x2mm)
69
Adjustable Hinge QTY 6 - Combined Total Required x 9
PI-07-0209
17
17a 17c17b
Key Plate QTY 1 - Combined Total Required x 2
20

P 4
Please retain product label and instructions for future reference
Nail Bag
There may be extra screws present in the nail bag
Felt Tacks x 850
90mm Screw x 58
40mm Screw x 415
30mm Screw x 69
120mm Screw x 8
70mm Screw x 28
80mm Bolt Set x 28
80mm Screw x 8
90mm Bolt Set x 8
60mm Screw x 26
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly in their respective
tongues and grooves.
Pre - Assembly
*Please note
To construct the 5m x 3m Corner Lodge, all components
from the 3m x 3m Corner Cabin (0634CSNE0303HGDD2SW)
will be required as well as all components from this set of
instructions.
Components for the 3m x 3m Corner Cabin can be found in
the contents of the 3m x 3m Corner Cabin instructions.
**DO NOT CONSTRUCT USING THE 3M X 3M CORNER CABIN
INSTRUCTIONS IF YOU ARE CONSTRUCTING THE 5M X 3M
CORNER LODGE.**

P 5
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
Pre drill
hole
90mm
screw
Step 1
Parts needed - No. 53 QTY 1
No. 54 QTY 1
No. 59 QTY 1
No. 60 QTY 1
No. 61 QTY 1
Lay the bearers (No. 53, 54, 59, 60 &
61) onto a rm and level surface (free
from areas where standing water can
collect) as shown in the illustration.
*Ensure the 58mm side of the bearer
is laying on the base, so that you can
screw the bearers together on the
44mm side.
Fix the bearers together at each
corner using 2x90mm screws,
ensuring the frame is ush.
Once fully assembled, ensure the
bearers are square by measuring from
corner to corner, as illustrated, making
sure they are an equal measurement.
If the bearers are not alligned equally,
unscrew and adjust and re-align
accordingly.
10x90mm Screws
IMPORTANT: Pre-drill before xing screws.
Example picture
2 screws per bearer per end.
54
53
60 59
61
36
Pre drill
hole
90mm
screw
Step 2
Parts needed - No. 54 QTY 5
No. 55 QTY 1
No. 56 QTY 1
No. 57 QTY 1
No. 58 QTY 1
Arrange the remaining framing
(No. 54, 55, 56, 57, 58) as shown in
the illustration.
*Ensure there is an equal amount
of space between each frame.
Secure each of the frames in place
using 2x90mm screws for each end
of each bearer, ensuring the bearers
remains level.
36x90mm Screws
IMPORTANT: Pre-drill before xing screws.
54
54
54
54
54
54
55
56
57
58
35

P 6
Please retain product label and instructions for future reference
Pre drill
hole
90mm
screw
Step 3
Parts needed - No. 53 QTY 2
No. 91 QTY 2
Lay the bearers (No. 53 & 91) onto a
rm and level surface as shown in the
illustration.
Fix the bearers together at each
corner using 2x90mm screws,
ensuring the frame is ush.
Once fully assembled, ensure the
bearers are square by measuring from
corner to corner, as illustrated, making
sure they are an equal measurement.
If the bearers are not alligned equally,
unscrew, adjust and re-align
accordingly.
8x90mm Screws
Example picture
2 screws per bearer per end.
91
53
91
53
Step 4
Parts needed - No. 91 QTY 9
Arrange the remaining bearers (No. 91)
inside the assembled frame.
*Ensure there is an equal amount of
space between each frame.
Secure each of the frames in place using
2x90mm screws for each end of each
bearer, ensuring the bearers remain
level.
Once fully assembled, ensure the
bearers are square by measuring from
corner to corner, as illustrated, making
sure they are an equal measurement.
If the bearers are not alligned equally,
unscrew, adjust and re-align
accordingly.
36x90mm Screws
91
91
91
91
91
91
91
91
91
91
Pre drill
hole
90mm
screw

P 7
Please retain product label and instructions for future reference
Step 5
** Please Note:
Your log cabin can be either Right
Handed or Left Handed, dependant on
your wants and needs. (See Contents
for image reference)
Please ensure to construct your Log
Cabin by following either the ‘Left
Handed’ or ‘Right Handed’ instructions
dependant on which side you choose.
Align the two bases together by the
longest bearer as shown in the
illustration.
Secure the base sections together using
10x70mm screws, ensuring to stagger
the screws so they do not collide.
10x70mm Screws
Pre drill
hole
70mm
screw
Left Handed
35 53
Right Handed

P 8
Please retain product label and instructions for future reference
Left Handed
Pre drill
hole
Step 6 - Left Handed
Parts Needed - No. 22 QTY 1
No. 32 QTY 1
No. 36 QTY 1
No. 40 QTY 2
No. 41 QTY 1
No. 83 QTY 2
Place the starter boards (No. 22, 32 & 40) on to the assembled base frame and place the rst four log boards
(No.36, 41 & 83) sitting in the notches as shown.
Ensure the boards sit square on the base using the same method used in Step 1. Measure from corner to
corner and ensure they are equal in measurement.
Once the boards are square, x the starter boards (No. 22, 32 & 40) in place, lift up the log boards (No.36,
41 & 83) and x each starter board in place using 1x70mm screw per notch.
Fix the log boards to the starter boards by screwing through the notch into the frame with 1x70mm screw
as shown in the illustration.
Secure boards (No.83) in place by screwing at an angle through the side of the log board into the end of the
starter boards (No.40 & 32) next to them,as shown in the illustration.
8x70mm Screws
70mm
screw
IMPORTANT: Pre-drill before xing screws.
40
36
22
41
32
83
83 40
Right Handed
40
36
22
40
32
41
83
83
*Ensure boards sit ush
Rubber Mallet
may be required
to t parts.
Pre drill
hole
Step 6 - Right Handed
Parts Needed - No. 22 QTY 1
No. 32 QTY 1
No. 36 QTY 1
No. 40 QTY 2
No. 41 QTY 1
No. 83 QTY 2
Place the starter boards (No. 22, 32 & 40) on to the assembled base frame and place the rst four log boards
(No.36, 41 & 83) sitting in the notches as shown.
Ensure the boards sit square on the base using the same method used in Step 1. Measure from corner to
corner and ensure they are equal in measurement.
Once the boards are square, x the starter boards (No. 22, 32 & 40) in place, lift up the log boards (No.36,
41 & 83) and x each starter board in place using 1x70mm screw per notch.
Fix the log boards to the starter boards by screwing through the notch into the frame with 1x70mm screw
as shown in the illustration.
Secure boards (No.83) in place by screwing at an angle through the side of the log board into the end of the
log boards (No.41 & 36) next to them,as shown in the illustration.
8x70mm Screws
70mm
screw Rubber Mallet
may be required
to t parts.
IMPORTANT: Pre-drill before xing screws.
22
32
22
32
41
40
83
*Ensure boards sit ush
83
40
41

P9
Please retain product label and instructions for future reference
Step 7
Parts needed - No. 25 QTY 1
Make the log cabin level by
adding another board (No. 25)
as shown in the diagram. Fix
using 1x70mm screw.
**Ensure to stagger the screws
so as not to collide with the
previous screw.
1x70mm Screws
Pre drill
hole
70mm
screw
25
IMPORTANT: Pre-drill before xing screws.
Left Handed
Right Handed
25
Step 8
Parts needed - No. 23 QTY 6
No. 24 QTY 6
No. 33 QTY 6
No. 36 QTY 5
Lay the rst 6 boards (No. 23, 24, 33, 36, 41, 83, 86 & 87) onto the starter boards to create your rst level, follow-
ing the method as shown in the illustrated.
Please note the right hand side of the door will be slightly higher. This will even out when the rest has been
assembled.
*Ensure that the boards are level and ush with each other as you lay each one.
Ensure the boards (No.83 & 87) are level, ush and in line with the boards next to them.
Secure every other board (No. 83 & 87) in place by screwing through the side of the board at an angle into the
end of the board next to it (No. 41 & 33 left handed & 36 right handed), using 1x60mm screw per board.
6x60mm Screws
41
24
23
41
36
33
83
87
86 41
Left Handed
Right Handed
41
83
87
86
41
24
23
41
36
33
Rubber Mallet
may be required
to t parts.
No. 41 QTY 17
No. 83 QTY 5
No. 86 QTY 5
No. 87 QTY 5
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
80mm
screw

P 10
Step 9
Parts Needed - No. 11 QTY 1
No. 12 QTY 1
No. 13 QTY 1
No. 14 QTY 1
For the Double Door frame, arrange the left,
right, top & bottom door frames (No’s. 11, 12,
13 & 14) onto a level surface.
Secure the top and bottom frames to the
uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the door framing.
8x80mm Screws
Pre drill
hole
80mm
screw
13
14
11
12
IMPORTANT : Pre-drill before xing screws.
The internal lip of the door
frame should be positioned on
the inside of the building.
14 12
IMPORTANT : Pre-drill before xing screws.
79 77
76
79
77
78
Pre drill
hole
80mm
screw
Step 10
Parts Needed - No. 76 QTY 1
No. 77 QTY 1
No. 78 QTY 1
No. 79 QTY 1
For the Fully boarded single door frame,
arrange the left, right, top & bottom door
frames (No’s. 76, 77, 78 & 79)) onto a level
surface.
Secure the top and bottom frames to the
uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the door framing.
8x80mm Screws
The internal lip of the door
frame should be positioned on
the inside of the building.
Please retain product label and instructions for future reference