Mercia Garden Products 04DTSTRDPN0804HGS-V1 User manual
2mm Drill bit
x2
ANY QUESTIONS?
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Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Width = 1322mm
Depth = 2460mm
Height = 2185mm
Base Dimensions:
Width = 1249mm
Depth = 2410mm
Door Side Panel
AI-04S21GP1W610X1543-V1
Side Panel QTY 3
AI-04S21GP2W1193X1543-V1
Window
AI-FW560 X460-V1
Door
AI-04S21GSD550X1720-V1
Door Gable Top
AI-04S21DPG1237X551
Plain Gable Top
AI-04S21PG1237X551-V1
Opening Window Roof
AI-04S21GROPW1218X1375-V1
Roof
AI-04S21GR2W1218X1375-V1
Roof Strip -12x56x1218mm QTY 2
S1256-1218mm
Fascia -12x70x1447mm QTY 2
S1270-G-1447mm (Angled)
Side Door Strip -12x27x1711mm QTY 2
S1227-1711mm
Ridge Bar - 27x70x1137mm QTY2
F2770-1137mm
Side Door Frame - 27x44x1750mm QTY 1
F2744-1750mm
Lower Door Frame - 27x44x556mm QTY 1
F2744-556mm
Cover Trim - 12x56x1582mm QTY 3
S1256-1582mm
Opening Window Roof Strip - 12x44x543mm QTY 1
S1244-543mm
Outer Door Strip - 12x27x1794mm QTY 1
S1227-1794mm
Upper Door Strip - 12x27x556mm QTY 1
S1227-556mm
Roof Strip - 12x44x1332mm QTY 4
S1244-1332mm
Base Frame A- 44x44x1193mm QTY 4
F4444-1193mm
Roof Strip - 12x88x1332mm QTY 1
S1288-1332mm
1 2 3 4
5 6 7 8
9
10
11
12
14
15
16
20
21
22
23
18
19
Building Content:
Roof Truss - 27x44x1285mm QTY 1
F2744-G-1325MM (2x66 deg parallel cuts)
13
Base Frame B - 44x44x1149mm QTY 2
F4444-1149MM
17
Strip - 12x27x610mm QTY 1
S1227-610mm
Strip - 12x20x1193mm QTY 3
S1220-1193mm
Strip - 12x27x937mm QTY 11
S1227-937mm
Opening Window Hinge Strip - 12x21x560mm QTY 1
S1221-560mm
25
26
27
24
Plastic Window Cill - 610mm
PI-08-0021
Door Knob QTY 1
PI-04-0024
Turn Button QTY 2
PI-07-0034
Casement Stay QTY 1
PI-07-0008
“L” Bracket QTY 5
PI-07-0012
Plastic Window Cill - 1193mm QTY 3
PI-08-0019
Styrene - 560x1305x2mm QTY 3
PI-05-0205
Styrene - 560x815x2mm QTY 1
PI-05-0206
Styrene - 942x570x2mm QTY 7
PI-05-0151
Window Glazing Bead QTY 8
PI-07-0063
39
U Channel QTY 1
PI-07-0013
33
28
29
30
31
32
34
35
36
37
38
Buttery Hinges QTY 4
PI-07-0004
70mm Screws x 14
50mm Screws x 38
40mm Screws x 13
30mm Screws x 159
20mm Screws x 14
16mm Screws x 24
Nail Bag
There may be extra screws present in the nail bag
Please note that we don’t include xings with this product due to wall construction
materials varying from house to house. If you are unsure on the xing you require then
we recommend you consult with your local builders merchant or knowledgeable DIY
store.
60mm Screws x 18
16 16
16
16
50mm
screw
Pre drill
hole
Step 1
Parts needed - No. 16 QTY 4
No. 17 QTY 2
On a rm and level base, ensure the base has suitable drainage is free from
areas where standing water can collect (see front page on base requirements),
Lay the Base Framing (No.16 & 17) down as shown in the diagram.
Ensure the Base Frame B’s (No.17) sit inside the Base Frame A’s (No.16).
Check the base is square by using a tape measure to measure from corner to
corner. If the measurements are equal the base is square. Some re-adjustments
may be required to ensure the base is square.
Once the base is square, x the Bearers together at the corners using 2x70mm
screws per corner as shown.
Fix the joining bearers together using 2x50mm screws per side, screwing
through the bearers at an angle.
**Please note: The bearers will be secured further once the panels are
assembled and secured.
8x70mm Screws
4x50mm Screws
70mm
screw
IMPORTANT: Pre-drill before xing screws.
17
17
IMPORTANT: Pre-drill before xing screws.
2
1
28
29
29
29
30mm
screw
Pre drill
hole
Step 2
Parts needed - No. 1 QTY 1
No. 2 QTY 3
No. 28 QTY 1
No. 29 QTY 3
Place the window panels (No. 1 & 2) on
the oor with the cladding facing up.
Locate the Plastic Window Cill (No.28)
onto the Door Side panel (No.1) and x
in place using 2x30mm screws, going
through the cill into the framing.
Locate one Plastic Window Cill (No.29)
onto each Side Panel (No.2) and x in
place using 3x30mm screws, going
through the cill into the framing.
11x30mm screws
2
29
2
Styrene
Styrene Styrene
Styrene Styrene Styrene Styrene
IMPORTANT: Pre-drill before xing screws.
Styrene
Window Cill
1
2
Step 3
Parts needed - No. 32 QTY 7
On the Door Side Panel (No.1), Lay
one styrene sheet (No.32) on top
of the Window Cill.
On the Side Panels (No.2) lay two
styrene sheets (No.32) on top of
the Window Cill.
Ensure the Styrene overlaps the
surrounding framing equally on
both sides, as per the diagram.
2
32
32
32
32 32 32
32
2
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
30mm
screw
Step 4
Parts needed - No. 24 QTY 1
No. 25 QTY 3
No. 26 QTY 11
24
26
26
26
25
26 26 26
25
26 26
26
25
26 26
a
a
b
b
On the Door Side Panel (No. 1) Locate
one Strip (No.26) onto either side of
the panel and one Strip (No.24) on to
the top of the panel. Ensure the strips
trap the styrene, are ush to each other
and do not overhang the panel.
Fix in place using 3x30mm screws per
strip
On the Side Panels (No. 2) Locate one
Strip (No.26) onto either side of the
panel and where the styrene meets in
the centre and one Strip (No.25) on to
the top of the panel. Ensure the strips
trap the felt, are ush to each other
and do not overhang the panel.
Fix the side strips (No.26) in place
using 3x30mm screws per strip and the
top strip (No.25) in place using
5x30mm screws.
Ensure you screw into the window
strips to the side of where the styrene
meets the window frame.
51x30mm screws
IMPORTANT: Pre-drill before xing screws.
6
2
Pre drill
hole
50mm
screw
Step 5
Parts needed - No. 6 QTY 1
Place the Plain Gable Top (No. 6) onto one
Side Panel (No. 2) and secure in place using
4x50mm screws, screwing upwards from
the panel framing into the gable framing.
*Ensure the framing is ush on the at
edge.
4x50mm screws
Step 6
Parts needed - No. 5 QTY 1
Place the Door Gable Top (No. 5) onto the
Door Side Panel (No. 1) and secure in
place using 2x50mm screws, screwing
upwards from the panel framing into the
gable framing.
*Ensure the framing is ush on the at
edge.*
2x50mm screws
Pre drill
hole
50mm
screw
5
1
IMPORTANT: Pre-drill before xing screws.
5
14
Pre drill
hole
50mm
screw
Step 7
Parts needed - No. 14 QTY 1
Locate the Side Door Frame (No. 14) to
the Door Gable Top (No. 5), as shown in
the illustration.
Fix the Frame to the underside of the Door
Gable Top’s framing using 1x50mm screw
at an angle, as shown in the illustration.
1x50mm screws
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
2
2
2
Step 8
Locate the assembled Side Panels (No.2)
onto the Base Frame as shown, ensuring
they are ush and x together at the
corners using 3x50mm screws per join.
**DO NOT x the panels to the bearers
until the roof has been tted.
6x50mm screws.
Pre drill
hole
50mm
screw
a
a
a
14
1
IMPORTANT: Pre-drill before xing screws.
a
Step 9
Place the assembled Door Side Panel
(No. 1) onto the Base Frame and x to
the corners of the already standing Side
Panel using 3x50mm screws at the join.
Use a further 1x50mm screw at an angle
to x the Side Door Frame (No. 14) to
the Base Frame making sure that it is
ush at the end.
**DO NOT x the panels to the bearers
until the roof has been tted.
4x50mm screws.
Pre drill
hole
30mm
screw
20
Step 10
Parts needed - No. 20 QTY 1
Fix the Outer Door Strip (No.20) onto
the door frame using 3x30mm screws
as shown in the illustration.
*Ensure the strip is ush to the
inside of the door aperture.
3x30mm screws.
IMPORTANT: Pre-drill before xing screws.
15
Pre drill
hole
40mm
screw
50mm
screw
IMPORTANT: Pre-drill before xing screws.
Step 11
Parts needed - No. 15 QTY 1
Place the Lower Door Frame (No. 15) into
the door aperture against the door side
panel (No. 1) and secure to the base frame
using 3x40mm screws.
Once in place secure the Lower Door
Frame to the Side Door Framing using
1x50mm screw as shown in the illustration.
3x40mm screws
1x50mm screw
IMPORTANT: Pre-drill before xing screws.
30mm
screw
Pre drill
hole
Step 12
Parts needed - No. 12 QTY 2
No. 37 QTY 2
No. 38 QTY 1
Connect two Ridge Bars (No.12)
together with the metal “U” channel
(No.38), using 10x30mm screws.
Ensure the ridge bar sits into the
U-channel with equal spacing on each
side.
Attach the L-shaped corner braces
(No.37) to each end of the Ridge bar
with 2x30mm screws per bracket.
*Ensure the brackets are ush with the
ends of the ridge bar.
14x30mm Screws
12
12
37
37
38
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Step 13
Locate the assembled Ridge Bar between
the gables (internally) and secure in place
using 4x50mm screws, making sure the
framing aligns with the pitch of the gables.
4x50mm screws
IMPORTANT: Pre-drill before xing screws.
Step 14
Parts needed - No. 7 QTY 1
No. 8 QTY 1
Place the two Roof panels together
(No.7 & No.8) ensuring they are ush.
Fix the Roofs together using 6x70mm
screws. Ensure to stagger the screws to
avoid collision.
6x70mm screws
Pre drill
hole
70mm
screw
7
8
IMPORTANT: Pre-drill before xing screws.
Step 15
Parts needed - No. 30 QTY 3
No. 31 QTY 1
No. 34 QTY 8
Lay the assembled Roof panel down
and place the styrene sheets (No. 30
& 31) in position as shown. Ensure
there is equal space around each
side.
Secure the styrene in place using two
Glazing Beads (No. 34) per sheet. Fix
the Beads in place using 2x16mm
screws per bead.
16x16mm Screws
34
31
30
Pre drill
hole
16mm
screw
30
30
34
34
34
34
34
34
34
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
30mm
screw
Step 16
Parts needed - No. 9 QTY 2
No. 18 QTY 1
No. 22 QTY 4
No. 23 QTY 1
Locate the strips (No. 9, 18, 22 & 23)
onto the assembled Roof Panel as
shown.
Ensure the Strips are ush to each other
and do not overhang the edge of the
Roof panels.
Fix the strips in place using 3x30mm
screws per strip. Ensure you screw to
the side of the styrene.
24x30mm screws
22
9
23
22
22
22
18
9
IMPORTANT: Pre-drill before xing screws.
Step 17
Parts needed - No. 3 QTY 1
No. 27 QTY 1
No. 33 QTY 2
Place the window (No. 3) and the
Opening Window Hinge Strip
(No.27) into the open space in the
roof. Fix the Strip in place using
3x30mm screws.
Place two Buttery hinges
(No.33) onto the window and
strip as shown.
Fix the hinges in place using
4x16mm screws on the window
and 4x30mm screws on the strip.
8x16mm screws
11x30mm screws
3
27
16mm
30mm
Pre drill
hole
16mm
screw
30mm
screw
33
IMPORTANT: Pre-drill before xing screws.
39
Pre drill
hole
20mm
screw
Step 18
Parts needed - No. 39 QTY 1
Fix the casement stay (No. 39) to
the back of the opening window
and the pins to window frame as
shown in the illustration using
6x20mm screws.
6x20mm screws
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
60mm
screw
Step 19
Place the roof onto the building
making sure the back edge of the
roof sits ush against the back of the
gable. Once in position secure the
roof to the building using 18x60mm
screws.
*Ensure to screw through the roof
into the framing below.
18x60mm screws
IMPORTANT: Pre-drill before xing screws.
30mm
screw
Pre drill
hole
Step 20
Parts needed - No. 13 QTY 1
No. 37 QTY 3
Locate the Roof Truss (No.13) to cover
the gap where the two Roof panels join
internally.
Please note: The roof panels are not shown
for illustrative purposes.
Ensure to orientate the Truss the correct
way round and that the angled ends t
ush to the ridge bar and side panels.
Secure the Roof Truss (No.13) to the
Ridge Bar by placing one Corner Brace
(No.37) either side of the truss and xing
with 4x30mm screws per brace.
Secure the Roof Truss (No.13) to the side
panels using one Corner Brace (No.37)
xed in place with 4x30mm screws.
Fix the Roof Truss (No.13) to the Roof
Panels by screwing upwards through the
Truss into the panels, using 2x40mm
screws per panel. Fix the screws in an
alternating pattern to ensure they do not
collide with previously xed screws.
12x30mm Screws
4x40mm Screws
13
37
37
37
37
37
13
a
37
13
b
a
b50mm
screw
Pre drill
hole
Step 21
Once the roof has been secured, x the
panels to the base frame using
3x50mm screws per panel.
Ensure the building is square before
xing in place.
12x50mm screws
c
cc
ccccccc
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws.
Step 22
Parts needed - No. 4 QTY 1
No. 33 QTY 2
No. 35 QTY 1
No. 36 QTY 2
a
b
c
33
a
35
c
36
b
20mm
30mm
Pre drill
hole
30mm
screw
20mm
screw
4
Rest the Door (No. 4) into the door
aperture (in the door side panel)
ensuring there is equal spacing on
each side.
Secure to the building using 2 x
Buttery Hinges (No.33) using
4x20mm (on the door) and 4x30mm
screws (on the door frame) as shown
in the illustration.
Attach the Turn Buttons (No.36) to
the top and bottom of the assembled
door gable using 1x30mm screw per
turn button.
Screw the Door Knob (No. 35) into
the front of the door.
8x20mm screws
10x30mm screws
IMPORTANT: Pre-drill before xing screws.
19
19
19
*Cut down
trims to t
Step 23
Parts needed - No. 19 QTY 3
Locate the Cover Trims (No.19) in
position over the panel joins, as
shown.
The central Cover Trim may need to
be cut in to two separate pieces to t
over the window cill.
Fix the trims in place using 3x30mm
screws per trim.
12x30mm Screws
Pre drill
hole
30mm
screw
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
40mm
screw
10
Step 24
Parts needed - No. 10 QTY 2
Locate the Fascias (No.10) at the
front and back on the building, as
shown.
Secure into position using 3x40mm
screws per Fascia.
6x40mm Screws
10
21
11 11
Pre drill
hole
30mm
screw
IMPORTANT: Pre-drill before xing screws.
Step 25
Parts needed - No. 11 QTY 2
No. 21 QTY 1
Locate the Upper Door Strip (No. 21) and
two Side Door Strips (No.11) internally to
the framing around the door frame.
Fix in place using 3x30mm screws for the
Upper strip and 4x30mm screw per side
door strip.
11x30mm screws
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
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portal.
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