Mercia Garden Products 04GREENLEAN0804-V1 Instruction manual

P 1
04GREENLEAN0804-V1
8x4 Lean-to Greenhouse
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, Wood saw, Step ladder, Hammer and a
Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code
For ease of assembly, you
will need a tape measure to
check dimensions of
components.

P 2
04GREENLEAN0804-V1
Overall Dimensions:
Width = 2407mm
Depth = 1267mm
Height = 2178mm
Base Dimensions:
Width = 2359mm
Depth = 1237mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Side Panel
AI-04GREENDS610X1546-V2
Back Side Panel
AI-04GREENWS1193X1543-V2
Window Side Panel
AI-04GREENWS2359X1543-V2
Window
AI-04GREENOW560X460-V1
Door
AI-04GREENDOOR550X1720-V2
Door Gable Top
AI-04GREENLEAN0804-V1DGT
Plain Gable Top
AI-04GREENLEAN0804-V1PGT
Roof
AI-04GREENLEAN0804-V1R
Roof Strip -12x53x1192mm QTY 2
S1253-1192mm
Fascia -12x60x1387mm QTY 2
S1260-1387mm (Angled)
Door Strip -12x27x1750mm
S1227-1750mm
Ridge Bar - 27x44x2247mm
F2744-2247mm
Door Frame - 27x44x2094mm
F2744-2114mm (Angled)
Door/Window Frame - 27x44x556mm QTY 2
F2744-556mm
Base Frame - 44x44x2359mm
F4444-2359mm
Base Frame - 44x44x1193mm QTY 2
F4444-1193mm
Ply Trangle
Ply Triangle
Butt Hinge QTY 4
PI-07-0066
Door Knob
PI-04-0024
Turn Button QTY 2
PI-07-0034
Casement Stay
PI-07-0007
Nail Bag
70mm Screws - 6
50mm Screws - 33
40mm Screws - 33
30mm Screws - 25
20mm Screws - 25
“L” Bracket QTY 2
PI-07-0012
16mm Screws - 8
1 2 3 4
56 7 8
9
10
11
12
13
14
15
16
17 18 19 20 21
22
**Please note: Due to variations in house construction methods and materials, NO xings are included
with this product. If you are unsure to which xings you require we recommend that you consult with
your local builders merchants or DIY store.**

Pre drill
hole
70mm
screw
15
16
16
7
2
1
6
6
13
P 3
Please retain product label and instructions for future reference
Step 2: Plain Gable Assembly
Place the plain gable top (No. 7) onto
the back side panel (No. 2) and secure
from underneath through the framing
as shown in the illustration using
4x50mm screws.
*Ensure the framing is ush on the
at edge.
4x50mm screws.
Pre drill
hole
50mm
screw
Step 1
Arrange the base frame(s)
(No’s. 15 & 16) onto your
base as shown in the
illustration.
Ensure your base is square
and layed onto a rm and
level surface that has suitable
drainage and is free from
areas where standing water
can collect.
4x70mm screws.
Step 3: Door Gable Assembly
Following the same method outlined
in Step 2, place the door gable top
(No. 6) onto the door side panel (No. 1)
and secure from underneath through
the framing using 2x50mm screws.
*Ensure the framing is ush on the
at edge.
2x50mm screws.
Pre drill
hole
50mm
screw
Step 4: Door Gable Assembly
Attach the door frame (No. 13) to the
door gable assembly, xing the frame
into the overhanging boards on the
door gable top (No. 6) using 2x50mm
screws.
*Ensure to screw into the framing on
the door gable top.
2x50mm screws.
Pre drill
hole
50mm
screw

3
P 4
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
Step 5
Place the assembled plain gable and
window side panel (No. 3) onto the
base frame(s) and x at the corners
using 3x50mm screws.
Secure the panels to the base using
12x50mm screws, screwing through
the panels into the base frame(s)
15x50mm screws.
Pre drill
hole
50mm
screw
Step 7
Following the same method outlined
in Step 5 attach the assembled door
gable onto the building using 7x50mm
screws.
7x50mm screws.
Pre drill
hole
50mm
screw
11
Step 6
Fix the door strip (No. 11) onto the door
frame (No. 13) using 3x30mm screws as
shown in the illustration.
*Ensure the strip is ush to the inside of
the door aperture.
3x30mm screws.
Pre drill
hole
30mm
screw
a
aa
a
14
Step 8
Place a door/window frame (No. 14) into
the door aperture against the door side
panel (No. 1) and secure to the base frame
using 3x40mm screws.
Once in place secure the door frame
(No. 13) to the door/window framing
using1x50mm screw as shown in the
illustration.
3x40mm screws
1x50mm screw
Pre drill
hole
40mm
screw
50mm
screw

P 5
Please retain product label and instructions for future reference
12mm
22
12
Step 9
Attach the “L”brackets (No. 22) to either end
of the ridge bar (No. 12) using 4x30mm
screws.
*Ensure the “L”brackets are ush with each
end of the ridge bar.
Secure the ridge bar between the gables
(internally) and secure in place using
4x30mm screws, making sure the framing
aligns with the pitch of the gables.
8x30mm screws
Pre drill
hole
30mm
screw
9
9
9
8
Step 10
Fix the roof strips (No. 9) to the top of
the roof (No. 8) using 20mm screws,
making sure that the strip overhangs
the roof by 12mm as shown in the
illustration.
10x20mm screws
Pre drill
hole
20mm
screw
4
18
Step 11
Place the window (No. 4) into the
gap in the roof (No. 8) and secure
into position with 2x butt hinges
(No. 18) using 6x16mm screws on
the window side and 6x30mm
screws on the roof strip.
6x16mm screws
6x30mm screws 16mm
30mm
Pre drill
hole
16mm
screw
30mm
screw
14
Step 12
Secure the remaining door/window
frame (No. 14) to the reverse of the
of the roof (centrally between the
window gap) and screw into position
using 2x40mm screws.
2x40mm screws
Pre drill
hole
40mm
screw

P 6
Please retain product label and instructions for future reference
Please retain product label and instructions for future reference
20
Step 13
Fix the casement stay (No. 21) to the
back of the opening window and
the pins to door/window frame as
shown in the illustration using
6x20mm screws.
6x20mm screws
Pre drill
hole
20mm
screw
Step 14
Place the roof onto the building making
sure the back edge of the roof sits ush
against the back of the gable. Once in
position secure the roof to the building
using 18x40mm screws.
*Ensure to screw through the roof into
the framing below.
18x40mm screws
Pre drill
hole
40mm
screw 20
a
20
c
20
b
Step 15
Rest the door (No. 5) into the
aperture (in the door gable) and
secure to the building with 2x
butt hinges (No. 18) using
6x20mm (on the door) and
6x30mm screws (on the door
frame) as shown in the
illustration.
Attach the turn buttons (No. 20)
to the top and bottom of the
assembled door gable using
1x30mm screw per turn button.
Screw the door handle (No. 19)
into the front of the door - it is
advisable to pre drill to avoid
splitting the door.
6x20mm screws
8x30mm screws
16mm
30mm
Pre drill
hole
40mm
screw
a
b
c

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
Please retain product label and instructions for future reference
10
10
Step 16
Attach the fascia’s (No. 10) to
the top of the building, securing
into position using 4x40mm
screws per fascia.
8x40mm screws
Pre drill
hole
40mm
screw