Mercia Garden Products 0644RANE5504HGDD8MW-V1 Instruction manual

P 1
0644RANE5504HGDD8MW-V1 (5.5x4m)
0644RANE5504HGDD8MW-V1: 44MM LOG CABIN, REVERSE APEX NO EXTRAS, 5.5M X 4M HALF GLAZED DOUBLE DOORS,
8 MEDIUM WINDOWS
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips
screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of
heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur
during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided
but can be helped. It is suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The
cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at least
25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting
or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

P 2
0644RANE5504HGDD8MW-V1
Overall Dimensions:
Width = 5536mm
Depth = 4146mm
Height = 3273mm
Base Dimensions:
Width = 5318mm
Depth = 3818mm
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Please retain product label and instructions for future reference
Window Contents
2
1
3
4
Window QTY 8
AI-06LOGDGMW684X1462-V3
5
Window Frame Left Upright - 71x70x1630mm QTY 8
AI-0644LOGMWUFL-V3
Window Frame Right Upright - 71x70x1630mm QTY 8
AI-0644LOGMWUFR-V3
Window Frame Top - 84x125x805mm QTY 8
AI-0644LOGWTF-V3
Window Frame Bottom - 71x70x805mm QTY 8
AI-0644LOGWBF-V3
Rain Guard QTY 8
RG2844-710 (28x44x710mm)
8
Casement Stay QTY 8
PI-07-0187
Flag Hinge QTY 16
PI-07-0211
Double Door Contents
10
9
11
12
Adjustable Hinge QTY 6 PI-07-0209
Master Door QTY 1
(Morticed for lock)
AI-06LOGDGMD750X1900-V3
13
14
15
17
17a 17c
18 19 20 21
Secondary Door QTY 1
AI-06LOGDGSD750X1900-V3
Door Frame Left Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFL-V3
Door Frame Right Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFR-V3
Door Frame Top - 84x125x1632mm QTY 1
AI-0644LOGDDTF-V3
Door Frame Bottom - 71x70x1508mm QTY 1
AI-0644LOGDDBF-V3
Door Strip - 16x60x1880mm QTY 1
S1660-1880mm
16
Rain Guard QTY 1
RG2844-1520 (28x44x1520mm)
17b
Mortice Lock
QTY 1
PI-07-0017
Key Plate
QTY 1
PI-07-0017
Handles (Pair)
QTY 1
PI-07-0188
Tower Bolt
QTY 2
PI-07-0114
6
7

Felt
30
31
32
33
34
P 3
Please retain product label and instructions for future reference
Gable 2 QTY 2
AI-0644RANE5504HGDD8MW-G2-V1
Dormer Front QTY 1
AI-0644RANE5504HGDD8MW-DFT-V1
Dormer Side Left QTY 1
AI-0644RANE5504HGDD8MW-DSL-V1
Dormer Side Right QTY 1
AI-0644RANE5504HGDD8MW-DSR-V1
Starter Board - 66x44x5500mm QTY 2
LB44RT66-A-5500
Log Board - 120x44x1965mm QTY 36
LB44-B-1965
Log Board - 120x44x206mm QTY 28
LB44-B-206
Log Board - 120x44x130mm QTY 84
LB44-C-130
Log Board - 120x44x5500mm QTY 19
LB44-A-5500
Log Board - 120x44x4000mm QTY 8
LB44-A-4000
Log Board - 120x44x405mm QTY 28
LB44-B-405
35
Log Board - 120x44x5500mm QTY 1
LB44-AD-5500
Log Board - 120x44x4000mm QTY 2
LB44-AD-4000
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
47
Gable 1 QTY 2
AI-0644RANE5504HGDD8MW-G1-V1
Gable is split for ease of construction
22
24
23
25
27
28
29
26
46
36
37
38
39
40
41
42
43
Floor Board - 121x16x2615mm QTY 70
MB16-C-2615
Roof Board - 121x16x2354mm QTY 102
MB16-C-2354
Bearer - 44x58x2659mm QTY 4
F4458-2659-PT
Bearer - 44x58x3702mm QTY 20
F4458-3702-PT
Purlin - 45x120x5504mm QTY 5
F45120-A-5504
Eaves Frame - 27x44x2752mm QTY 4
F2744-2752
Fascia - 16x120x2370mm QTY 4
S16120-G-2370 (Angled)
Fascia - 16x120x1209mm QTY 2
S16120-G-1209 (Angled)
Storm Brace - 27x44x2100mm QTY 10
F2744-2000mm
45
Closure Trim - 16x28x2400mm (approx length) QTY 18
S1628-2400mm
44
Felt Tacks x 508
70mm Screw x 68
40mm Screw x 1110
30mm Screw x 338
120mm Screw x 16
Nail Bag
There may be extra screws present in the nail bag
80mm Screw x 72
90mm Screw x 94
90mm Bolt Set x 20

P 4
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly in their respective
tongues and grooves.
38
39
38
Step 1
Parts Needed - No. 38 QTY 2
No. 39 QTY 2
Lay the bearers (No’s. 38 & 39) onto a
rm and level surface (free from
areas where standing water can
collect) as shown in the illustration.
Fix the bearers together at each
corner with 2 screws per corner
using 8x90mm screws, ensuring the
bearer is ush.
Once fully assembled, ensure the
bearers are square by measuring
from corner to corner as illustrated,
making sure the measurements are
equal.
If the bearers are not aligned equally,
unscrew, adjust and re-align
accordingly.
8x90mm Screws
Pre drill
hole
90mm
screw
=
=
IMPORTANT: Pre-drill before xing screws.
39
Example picture
2 screws per bearer per end
*Ensure the 58mm side of the
bearer is laying on the base, so
that you can screw the bearers
together on the 44mm side.
Pre drill
hole
90mm
screw
Step 2
Parts Needed - No. 39 QTY 8
Following the same method
arrange the remaining bearers
(No. 39) inside the assembled
frame.
*Ensure there is an equal amount
of space between each frame.
Secure each of the frames in place
using 2x90mm screws for each side
of the bearer, ensuring the bearers
remain level.
32x90mm Screws
39
38
39
39 39 39 39 39 39 39 39
Example picture
2 screws per bearer per end
IMPORTANT: Pre-drill before xing screws.

P 5
Please retain product label and instructions for future reference
Pre drill
hole
90mm
screw
Step 3
Parts needed - No. 38 QTY 2
No. 39 QTY 10
Repeat Steps 1 & 2 to create the
second half of your base.
Once built secure the two
sections together using 90mm
screws, ensuring to x in an
alternating pattern as shown in
the illustration to avoid screws
colliding.
54x90mm Screws
Pre drill
hole
70mm
screw
32
27
32
27
27
Step 4
Parts Needed - No. 27 QTY 2
No. 32 QTY 2
Place the starter boards (No’s. 27) on to assem-
bled base frame along the longest sides and
place the rst two log boards (No.32) in the
notch as shown.
Ensure the boards sit square on the base using
the same method used in Step 1. Measure corner
to corner, making sure the measurements are
equal.
Once the boards are square, lift up the log board
(No.32) and x the starter boards in place.
Fix each of the starter boards to the frame by
screwing through the notch into the frame as
shown in the illustration.
4x70mm Screws
32

P 6
Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
28
28
32
31
32
Step 5
Parts needed - No. 28 QTY 8
No. 31 QTY 4
No. 32 QTY 6
Following the method shown in the
illustration, lay the rst 4 boards
(No’s. 28, 31 & 32)
Start by placing the front and back
boards, interlocking them with the
side boards. Then place the next side
boards, interlocking with the front
and back boards. Continue this
method until you have placed 4
boards o of the starter boards on
each side, as shown in the
illustration.
This will create your rst level.
*Ensure that the boards are level
and ush with each other as you lay
each one.
Rubber Mallet
may be required
to t parts.
Step 6
Parts Needed - No. 11 QTY 1
No. 12 QTY 1
No. 13 QTY 1
No. 14 QTY 1
Arrange the left, right, top & bottom door
frames (No’s. 11, 12, 13 & 14) onto a level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the door framing.
8x80mm Screws
Pre drill
hole
80mm
screw
13
14
11
12
IMPORTANT : Pre-drill before xing screws.
The internal lip of the door
frame should be positioned on
the inside of the building.
14 12

P 7
Please retain product label and instructions for future reference
17a
9
10
17
17b
a
b
IMPORTANT : Pre-drill before xing screws.
Secondary Door Master Door
17
Step 7
Parts Needed - No. 9 QTY 1
No. 10 QTY 1
No. 17 QTY 6
The Adjustable Door Hinge (No.17)
comes in three parts.
Fasten No. 17a into 17b as shown in the
illustration.
It is important to t the doors within
the frames at this stage so that you can
establish the position of the hinges. The
hinges come in three parts.
Place the master and secondary doors (No’s
9 & 10) onto a at surface and x the Adjust-
able door hinge (No.17c) to the doors using
3x30mm screws per hinge.
Fix 3 x Adjustable Door Hinges (No. 17a &
b) into position onto the door frame using
4x30mm screws per hinge.
*Ensure the hinges are tted to the exter-
nal of the door frame so the doors open
outwards from the log cabin.
Locate the doors into the hinges ensuring
there is equal spacing on each side between
the doors and door frame, and that the
doors open & close freely without restric-
tion.
Remove the doors from the frame after
tting.
**Ensure to screw into the framing and not
into the channel.
42x30mm Screws
Pre drill
hole
30mm
screw
a
b
Step 8
To adjust and align your doors:
1. Lift up the doors to separate the two parts of
the hinge.
2. Turn the rotating barrel (No.17a) in / out to
move the position of the doors either in or away
from each other.
3. You can then place the door(s) back on to the
hinge and check whether they require more /
less adjustments, if further adjustments are
required repeat number 2.
17a
Step 9
Once you have laid 4 log boards (on top of the
starter board) up the door section, slide the
assembled door frame (without the main doors)
between the smaller boards, resting the frame on
top of the starter board. If you have not yet assem-
bled the door frame, please refer to Step 6.
*Please note: This image is for illustrative purposes
and may dier from your choice in product (regard-
ing door position). Nevertheless the process of
tting the door frame is the same.

P 8
Please retain product label and instructions for future reference
Rubber Mallet
may be required
to t parts.
Step 10
Parts needed - No. 28 QTY 14
No. 29 QTY 14
No. 30 QTY 42
No. 31 QTY 7
No. 33 QTY 14
Following the method shown in the
illustration, lay the next 7 boards
(No’s. 28, 29, 30, 31 & 33) onto the
log cabin to create your second
level.
*Ensure that the boards are level
and ush with each other as you lay
each one.
30
28
28
30
30
29
31
30
29
33
30
30
33
2
4
IMPORTANT : Pre-drill before xing screws.
Step 11
Parts Needed - No. 2 QTY 8
No. 3 QTY 8
No. 4 QTY 8
No. 5 QTY 8
Arrange the left, right, top & bottom window
frames (No’s. 2, 3, 4,& 5) onto a rm and level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the window framing.
Use this method to assemble 8 window frames.
64x80mm Screws
Pre drill
hole
80mm
screw
5
3
53
The internal lip of the window
frame should be positioned on
the inside of the building.

P 9
Please retain product label and instructions for future reference
Pre drill
hole
30mm
screw
IMPORTANT : Pre-drill before xing screws.
1
7
7
7
Step 12
Parts Needed - No. 1 QTY 8
No. 7 QTY 16
It is important to t the windows
within the frame at this stage so that
you can establish the position of the
hinges. The hinges come in two parts.
Position the window (No. 1) so that it
sits centrally within the window frame.
Fix the female part of the ag hinge
(No. 7) to the window using 4x30mm
screws, attach the male part of the ag
hinge (No. 7) to the window frame
using 4x30mm screws ensuring that
the window can open and close freely.
*Ensure to attach the hinge to the
horizontal frame of the window*
Repeat this method for all of the
windows
Remove the window from the frame
after tting.
128x30mm Screws
Step 13
Once you have laid the second level of
boards onto the log cabin slide the
windows(without main window)
between the smaller boards and rest on
to the longer board. (If you have not yet
assembled your window frames, please
refer to Steps 11)
*Ensure the boards are level with each
end.
*Please note: This image is for illustrative
purposes and may dier from your choice in
product (regarding window position).
Nevertheless the process of tting the
window is the same.
Step 14
Parts needed - No. 28 QTY 14
No. 29 QTY 14
No. 30 QTY 42
No. 31 QTY 7
No. 33 QTY 14
Following the method shown in
the illustration, lay the next layer
of boards (No’s. 28, 29, 30, 31 &
33) onto the log cabin to bring
the board level to the top of the
window and door frames.
*Ensure that the boards are level
and ush with each other as you
lay each one.
IMPORTANT: Pre-drill before xing screws.
33
28
28
31
30
30
30
29
29
31
31
33
30
Rubber Mallet
may be required
to t parts.

P 10
Please retain product label and instructions for future reference
Step 15
Parts needed - No. 31 QTY 1
No. 34 QTY 1
No. 35 QTY 2
Following the method shown in
the illustration, lay the next
boards (No’s. 31, 34 & 35) Fix
into position by screwing
through the notches as shown
in the illustration.
*Ensure that the boards are
level and ush with each other
as you lay each one.
4x70mm Screws
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
70mm
screw
Rubber Mallet
may be required
to t parts.
35
35
31
34
Step 16
Parts needed - No. 22 QTY 2
No. 23 QTY 2
Combine the two sections of the
gable (No. 22 & No. 23) and secure
together using 4x120mm
(per gable) as shown in the
illustration.
*Ensure the boards are level with
each end.
8x120mm Screws
Pre drill
hole
120mm
screw
22
23
23
22
23
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
22
Step 17
Parts needed - No. 22 QTY 2
Place the assembled gables (No.
22 & No. 23) onto the log cabin.
Fix into position by screwing
through the notches using
1x70mm screw per notch, as
shown in the illustration.
*Ensure that the boards are level
and ush with each other as you
lay each one.
4x70mm Screws
Rubber Mallet
may be required
to t parts.

P 11
Please retain product label and instructions for future reference
40
b
IMPORTANT: Pre-drill before xing screws.
Step 19
Parts needed - No. 37 QTY 102
Place the rst two roof board’s
(No.37) onto either side of the log cabin,
making sure the boards are ush to the end
of the roof purlin. Once in position x to each
purlin using 4x40mm screws.
*Ensure the roof boards meet at the top of
the apex and leave an overhang at the
bottom.
Continue adding the roof boards along the
roof, xing each one into position using
4x40mm screws, making sure that each
board is interlocked, ush at the bottom &
meet at the top of the apex.
Ensure the roof boards are not laid too close
together, use the spacers (No. 47) provided
to create a 2mm gap. Adjusting the spacing
between the boards allows the wood to swell
in damp weather.
You have been issued with 102 roof boards,
but in reality you may only need to use 100.
The last board on each side will
overhang past the end of the Purlins: Using a
straight edge and a pencil mark out a line as
a guide.
Cut along the pencil mark and remove the
excess. Place the cut down boards back onto
the roof and secure into place using 3x40mm
screws per board.
*Please Note: This image is for illustrative
purposes and may dier from your choice in
product. Nevertheless the process of cutting
and tting the last roof boards is the same.
408x40mm Screws
40mm
screw
Pre drill
hole
*Cut to t
a
b
b
23b 37
37
a
37
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
Step 18
Parts needed - No. 40 QTY 5
Align the Roof Purlin(s) (No. 40)
into the cut out slots on each gable top
ensuring each roof purlin interlocks
the boards.
Secure the roof purlins at each
end by screwing through the purlins
into the boards (ensure to pre-drill to
avoid the boards splitting) using
4x70mm screws per roof purlin.
*Please note: The gable shown is for
illustrative purposes and may dier in
width from your choice in product.
Nevertheless, despite any dierences the
process of xing the roof purlins is the
same.
20x70mm Screws
70mm
screw
40
a
b
a
Rubber Mallet
may be required
to t parts.

P 12
Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
28
41
41
Step 20
Parts needed - No. 41 QTY 4
Ensuring the roof boards are ush
at the overhanging side and meet
at the apex, x the Eaves Frames
(No. 41) to the underside of the
roof boards using 9x40mm
screws as shown in the
illustration.
*Please Note: This image is for
illustrative purposes and may dier
from your choice in product.
Nevertheless the process of xing
the eaves frames is the same.
36x40mm Screws
40mm
screw
Pre drill
hole
41
41
41
Pre drill
hole
IMPORTANT : Pre-drill before xing screws.
30mm
screw
8
1
8
Step 22
Parts Needed - No. 8 Qty 8
Fix the casement stay (No. 8) onto the
window (No. 1) and the casement stay
pins to the window framing using
6x30mm screws.
*Ensure the casement stay is centralised
on the window and the pins are in line
with the pin recievers before xing in
place.
Use this method to t one casement stay
to each window.
48x30mm Screws
Step 21
Lift each window onto the already existing
hooks on the window frame, ensuring the
hook and bands connect.
*Some adjustment may be required to
align properly.

P 13
Please retain product label and instructions for future reference
Step 23
Lift each door onto the already existing
hooks on the door frame, ensuring the hook
and bands connect.
*Some adjustment may be required to
align properly.
IMPORTANT : Pre-drill before xing screws.
Pre drill
hole
Step 24
Parts Needed - No. 18 QTY 1
No. 19 QTY 1
No. 20 QTY 1
Fit the Mortice lock (No. 19) into the
recess in the master door (No. 9) and secure
using the screws provided. Attach the Key
plate (No. 20) to the secondary door (No. 10)
with 4x30mm screws.
Fit the door handles (No. 18) and
connect with the metalbar to the mortice
lock using 8x30mm screws. Ensure the lock
mechanism closes correctly. If not, remove
the lock and turn the catch around by pull-
ing the spring loaded latch and turning it
180 degrees.
*Please note: This image is for illustrative
purposes and may dier from your choice in
product (regarding ironmongery).
Nevertheless the process of xing is the same.
Once components have been tted, try closing
doors to ensure the doors can be closed and
the lock works.
If your doors do need adjusting please look at
Step 8.
12x30mm Screws
a
b
30mm
screw
The Mortice Lock is Reversible
a
b
20 19
10 9
18

P 14
Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
36
Front
Side
36
Step 26
Parts neeeded - No. 36 QTY 70
Place the rst oor board (No. 36) inside the
building ush to the log board on one side.
Continue adding the oor boards (internally)
making sure to interlock each individual
board.
*Do NOT secure the boards until the last
board has been measured and cut.
Following the same method as before
measure the gap between the bottom of the
tongue (on the last board placed) and the
log board.
Using a straight edge mark out the
measurement onto the last oor board (No.
36) and cut along the length removing the
excess.
**Please note: Mark the nal board 2mm
under the measurement; This will allow the
timber to expand and contract correctly.
You have been issued with 70 oor boards, but
in reality you may only need to use 68.
Once all the oor boards are in position
secure each board into position using
9x40mm screws.
***Please Note: Ensure to screw through each
of the oor boards into the oor bearers.
630x40mm Screws
40mm
screw
Pre drill
hole
*Cut to t
Step 25
Parts Needed - No. 15 QTY 1
No. 21 QTY 2
Attach the Door Strip (No. 15) to the
back of the secondary door using
4x40mm screws as shown.
Once xed, place the Tower Bolts
(No. 21) roughly into position and with a
pencil mark the around the bolt.
After marking the bolt onto the
frame, drill a hole for the barrel bolt to
locate into.
Following the hole being drilled,
place the tower bolts into position and
secure using the screws provided.
12x40mm Screws
c
Pre drill
hole
40mm
screw
21
IMPORTANT : Pre-drill before xing screws.
15
b
a
c
b
a

P 15
Please retain product label and instructions for future reference
Roof
Closure Trim
Internal
23
*Measure and cut the
closure trims to
t the internal space.
Roof
Closure Trim
Internal
44
*Measure and cut the
closure trims to
t the internal space.
Pre drill
hole
30mm
screw
*trim to t
Step 27
Parts needed - No. 44 QTY 9
Inside the building place the closure
trim (No. 44) against the boarding and
align with the roof as shown in the
illustration.
*Measure and cut the closure trims to
t the internal space.
Once in position x each trim
into place by pre drilling a pilot hole
and using 6x30mm screws per trim,
equally spacing them along the face
of the board.
54x30mm Screws
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws.
23
23
44
44
30mm
screw
Pre drill
hole
*Cut to t
Step 28
Parts needed - No. 44 QTY 9
Once the oor has been laid arrange the
closure trim (No. 44) around the outside
edge of oor (internally), measure and cut
down accordingly to best match the inter-
nal space.
Secure each trim section into place using
6x30mm spaced equally along the board
as shown in the illustration.
*Do NOT x the closure trim to the oor
boards.
54x30mm Screws
HANDLE
WITH CARE
12
3
4
Felt
tacks
Step 29: Felting Without Dormer
Parts needed - No. 46
Cut the felt into seven strips
following the dimension stated
below and lay onto the roof in the
order shown in the illustration.
*Ensure there is approximately
50mm of overhanging felt each
side.
Once the felt is laid out x to the
roof using felt tacks at 100mm
intervals.
Felt measurements:
1-7 = 5640mm (L) X 1000mm (W)
400x Felt Tacks
1. 2.
3. 4.
5. 6.
7.
1
2
7
6
5
3
4
46

P 16
Please retain product label and instructions for future reference
Step 30: Dormer Fit (optional)
Parts needed - No. 24 QTY 1
After tting the felt, measure and
mark along the roof following the
position of the top log board.
Place the dormer front panel (No.
24) on top of the roof (along the
marked position) approximately in
the center of the building. Once in
position x the dormer front to the
roof by screwing through the
framing at the back of the panel
into the board below.
*Ensure to screw into the
boarding.
4x120mm Screws
120mm
screw
Pre drill
hole
Internal
IMPORTANT: Pre-drill before xing screws.
View from Back of
Dormer Front Panel
24
Step 31: Dormer Fit (optional)
Parts needed - No. 25 QTY 1
No. 26 QTY 1
Measure and mark along the roof
following the position of the
front two roof purlins to create
guide lines.
Place the dormer side panels
(No’s. 25 & 26) on top of the roof
resting on top of the front panel.
Once in position x the dormer
sides into place by screwing
through the framing into the
dormer front panel using
3x40mm screws per side. Pull
both dormer sides together by
screwing through the framing on
both side using 4x70mm screws
per side. Once both sections are
in position use the guide lines to
secure each side through the
framing into the roof purlins
below using 2x120mm screws
per side.
120mm are the largest sized
screws, 70mm are the medium
sized screws and 40mm are the
smallest screws.
*Ensure to screw into the
framing & purlins.
6x40mm Screws
8x70mm Screws
4x120mm Screws
40mm
screw
Pre drill
hole
70mm
screw
120mm
screw
IMPORTANT: Pre-drill before xing screws.
25 26

P 17
Please retain product label and instructions for future reference
Step 33
Parts Needed: No. 6 QTY 8
No. 16 QTY 1
Attach the Rain Guards (No.6) to the
window frames, xing in place onto the
framing above each window using
3x70mm screws per guard.
Attach the Rain Guard (No.16) to the
door frame, xing in place onto the
framing above the Door using 4x70mm
screws.
28x70mm Screws.
70mm
screw
Pre drill
hole
6
6 6
6
6
6 16
6
IMPORTANT: Pre-drill before xing screws.
1. 2.
3.
Step 32: Felting the Dormer
Parts needed - No. 46
Cut the felt into three
strips following the shape of the
dormer roof and lay on the roof
in the order shown in the
illustration.
*Ensure there is approximately
50mm of overhanging felt each
side.
Once the felt is laid out
x to the roof using felt tacks at
100mm intervals.
Using the remaining felt,
cut two strips approximately
1780mm long. Lay one piece on
the left of the dormer and one
piece on the right as shown in
the image. Once in position
secure to the roof using felt
tacks at 100mm intervals.
Felt measurements:
1-2 = 1100mm (L) X 1000mm (W)
3 = 1605mm (L) X 1000mm (W)
4-5 = 1780mm (L) X 100mm (W)
108x Felt Tacks
Felt
tacks
1. 2.
3.
4. 5.
a
b
c
a
b
c
1780mm
1780mm

P 18
Please retain product label and instructions for future reference
43
42
42
43
42
42
Pre drill
hole
40mm
screw
IMPORTANT: Pre-drill before xing screws.
Step 34
Parts needed - No. 42 QTY 4
No. 43 QTY 2
Align the fascias (No. 42) with the roof
and x into place using 3x40mm screws
per fascia, making sure to screw through
the fascia into the roof purlins and eaves
frame.
Then align the fascias (No. 43) with the
front of the dormer and x with 3x40mm
screws.
*Ensure the angled cuts meet at the top
of the apex.
18x40mm Screws
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
Pre drill
hole
90mm
bolt
45
45
IMPORTANT: Pre-drill before xing screws.
Step 35
Parts needed - No. 45 QTY 10
Arrange the storm braces (No. 45) around
the building (internally). Place 2x storm
braces per side xing into place using 2x
90mm bolts per brace making sure the
washer & nut are tightened from the
outside of the building.
*Ensure the storm braces are secured at
the highest point possible on each side.
The storm braces will need to be altered
during the builings life as the moisture
content within the log boards changes.
The boards will expand during periods of
high moisture (winter) and shrink during
periods of low moisture (summer)
**Storm braces will help your building
expand and contract properly.
***Important: Ensure each bolt is
tightened using a washer so as not to
damage the log boards.
20x90mm Bolt Sets