Mercia Garden Products 0644LOG213-V4 Instruction manual

P 1
0644LOG213-V4(4x3m)
0644LOG213-V4: 4x3m reverse apex cabin (44mm)
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.

2
13
Felt
4
5
6
7
8
9
P 2
0644LOG213-V4
Overall Dimensions:
Width = 4036mm
Depth = 3142mm
Height = 2600mm
Base Dimensions:
Width = 3808mm
Depth = 2814mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Medium Window Pack*
QTY 4
Log 213 Gable - 2996mm
AI-0634LOG174G-V4
QTY 2
Starter Board - 66x44x4000mm QTY 2
LB44RT66-A-4000
Log Board - 120x44x233mm QTY 28
LB44-B-233
Log Board - 120x44x233mm QTY 28
LB44-C-233
Log Board - 120x44x4000mm QTY 19
LB44-A-4000
Log Board - 120x44x748mm QTY 28
LB44-B-748
Log Board - 120x44x1497mm QTY 28
LB44-B-1497
14
Roof Board - 121x16x1600mm QTY 72
MB16-1600
15
Floor Board - 121x16x2715mm QTY 34
MB16-2715
16 Bearer - 44x58x2814mm QTY 2
F4458-2814-PT
17 Bearer - 44x58x3691mm QTY 10
F4458-3691-PT
18
Purlin - 45x120x4004mm QTY 3
F45120-A-4004
19 Eaves - 44x27x4004mm QTY 2
F2744-4004
21
Fascia - 16x120x1604mm QTY 4
S16120-1604 (angled)
10
Log Board - 120x44x2996mm QTY 4
LB44-A-2996
11
Log Board - 120x44x1216mm QTY 8
LB44-B-1216
20
Fascia - 16x120x4036mm QTY 2
S16120-4036
Double Door Pack*
Log Board - 34x120x4000mm QTY 1
LB44-AD-4000
Log Board - 44x120x2996mm QTY 2
LB44-AD-2996
12
13
24
Storm Brace - 27x44x2000mm QTY 8
F2744-2000
22
23 Closure Trim - 16x28x2400mm (approx length) QTY 12
SI628-2400
*All components for the Windows and
Doors are shown in the Windows and
Doors instruction packs.
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
25

Felt Tacks x400
70mm Screw x60
Pre-assembly
*Please note:
Each board interlocks at
either end in a staggered pattern.
Before securing ensure that the boards
are tted properly in their respective
tongues and grooves.
Nail Bag
40mm Screw x536
30mm Screw x72
P 3
Please retain product label and instructions for future reference
90mm Bolt Set x16

Example picture
2 screws per bearer per end.
P 4
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
16
16
17
16
17
17
17
17 17 17 17 17 17 17 17
Pre drill
hole
70mm
screw
Step 1
Parts needed - No. 16 QTY 2
No. 17 QTY 10
Lay the bearers (No’s 16
& 17) onto a rm and level
surface (free from areas where
standing water can collect ) as
shown in the illustration.
Fix the framing together at
each corner using 8x70mm
screws, ensuring the frame is
ush.
8x70mm Screws
4
4
4
10
10
Pre drill
hole
70mm
screw
Step 2 (See Pre-Assembly)
Parts needed - No. 4 QTY 2
No. 10 QTY 2
Place the boards (No’s. 4 & 11 )
on to the assembled base
frame along the longest
sides.
*Ensure the notches at either
end of each board are ush
and level with the ends of the
frame.
Fix each of the starter boards to
the frame by screwing through
the notch into the frame as
shown in the illustration.
4x70mm Screws
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
70mm
screw
Following the same
method arrange the remain-
ing framing (No. 17) inside the
assembled frame.
*Ensure there is an equal
amount of space between
each frame.
Secure each of the frames in
place using 2x70mm screws
for each side of the bearer,
ensuring the framing remains
level.
32x70mm Screws
b
a
b
a

P 5
Please retain product label and instructions for future reference
7
9
9
10
10
7
11
11
Step 3 (See Pre-Assembly)
Parts needed - No. 7 QTY 4
No. 11 QTY 8
No. 12 QTY 8
Following the same method
outlined in Pre-Assembly, lay the
rst 6 boards (No’s. 7, 11 & 12)
onto the starter boards to
create your rst level.
*Ensure that the boards are
level and ush with each other
as you lay each one.
IMPORTANT: Pre-drill before xing screws.
Step 4
Once you have laid 6 log boards (o
of the starter) up the door section,
slide the assembled door frame (No.
2) assembly over the boards resting
the frame on top of the starter board.
*Please note: This image is for
illustrative purposes and may dier
from your choice in product (regard-
ing door position). Nevertheless the
process of tting the door frame is
the same.
**Please Note: The short boards at
the
front of the building (either side of
the door and window opening’s) can
be placed either side depending on
your needs.
Step 5 (See Pre-Assembly)
Parts needed - No. 5 QTY 14
No. 6 QTY 14
No. 7 QTY 7
No. 8 QTY 14
No. 9 QTY 14
Following the same method
outlined in Pre-Assembly, lay
the next 6 boards (No’s. 5, 6, 7,
8 & 9) onto the assembly to
create your second level.
*Ensure that the boards are
level and ush with each
other as you lay each one.
*Doors can be hung once the
boarding has enclosed the
door frame by 12-13 boards,
refer to door installation
instructions, if not, you can
install the door at step 7.
IMPORTANT: Pre-drill before xing screws.
5
6
65
8
8

P 6
Please retain product label and instructions for future reference
Step 6
Once you have laid the second
level of boards onto the assembly
slide the window(s) (No. 1) between the
smaller boards and rest on to the
longer board.
*Ensure the boards are level with
each end.
*Please note: This image is for
illustrative purposes and may
dier from your choice in product
(regarding window position ).
Nevertheless the process of tting
the window is the same.
Step 7 (See Pre-Assembly)
Parts needed - No. 6 QTY 14
No. 7 QTY 7
No. 8 QTY 14
No. 9 QTY 14
No. 12 QTY 2
No. 13 QTY 1
Following the same method
outlined in Pre-Assembly, lay
the remaining boards (No’s. 6,
7, 8, 9, 12 & 13) onto the assem-
bly to bring the board level to
the top of the window and
door frames.
*Ensure that the boards are
level and ush with each
other as you lay each one.
*Doors can be hung once the
boarding has enclosed the
door frame.
7
9
9
5
6
6
8
8
5
13
12
12

P 7
Please retain product label and instructions for future reference
3
3
Step 8 (See Pre-Assembly)
Parts needed - No. 3 QTY 2
Place the gable tops (No. 3) onto the
assembly. Fix into position by
screwing through the notches
as shown in the illustration.
*Ensure that the boards are
level and ush with each
other as you lay each one.
4x70mm Screws
Pre drill
hole
70mm
screw
18
Pre drill
hole
Step 9
Parts needed - No. 18 QTY 3
Align the Purlin(s) (No. 18) into the
cut out slots on each gable top ensuring
each purlin interlocks the boards.
Secure the Purlins at each end by
screwing through the bars into the
boards (ensure to pre-drill to avoid
the boards splitting) using 4x70mm
screws per purlin.
*Please note: The gable shown is for
illustrative purposes and may dier
in width from your choice in product.
Nevertheless, despite any dierences
the process of xing the purlins
is the same.
12x70mm Screws
70mm
screw
IMPORTANT: Pre-drill before xing screws.
a
b
a
b

14
14
14
28
19
P 8
Please retain product label and instructions for future reference
Step 10
Parts needed - No. 14 QTY 72
Place the rst two roof board’s
(No. 14) onto the assembly on each
side, making sure the boards are ush
to the end of the roof purlin. Once in
position x to each purlin using
3x40mm screws.
Due to natural occurences of wood
shrinkage / expansion. You maybe
required to use the provided spacers
and place a space of 2mm to ensure
every roof board lines up with the
truss’.
*Ensure the roof boards meet at the
top of the apex and leave an
overhang at the bottom.
Continue adding the roof boards
along the roof, xing each one into
position using 3x40mm screws,
making sure that each board is
interlocked, ush at the bottom &
meet at the top of the apex.
The last board on each side
will overhang: Using a straight edge
and a pencil mark out a line as a
guide.
Cut along the pencil mark and
remove the excess. Place the cut
down board’s back onto the roof and
secure into place using 3x40mm
screws per board.
*Please Note: This image is for
illustrative purposes and may dier
from your choice in product. Never-
theless the process of cutting and
tting the last roof boards is the
same.
216x40mm Screws
40mm
screw
Pre drill
hole
*Cut to t
Step 11
Parts needed - No. 19 QTY 4
Ensuring the roof boards are
ush at the overhanging side
and meet at the apex, x the
Eaves Frames (No. 19) to the
underside of the roof boards
using 9x40mm screws as shown
in the illustration.
*Please Note: This image is for
illustrative purposes and may
dier from your choice in
product. Nevertheless the process
of xing the eaves frames is the
same.
36x40mm Screws
40mm
screw
Pre drill
hole
a
b
a
b

P 9
Please retain product label and instructions for future reference
15
Step 12
Parts needed - No. 15 QTY 34
Place the rst Floor Board (No. 15)
inside the building ush to the log
board on one side. Continue adding
the oor boards (internally) making
sure to interlock each individual
board.
*Do NOT secure the boards until
the last board has been measured
and cut.
Following the same method outlined
previously, measure the gap between
the bottom of the tongue (on the last
board placed) and the log board.
Using a straight edge mark out the
measurement onto the last oor
board (No. 15) and cut along the
length removing the excess.
**Please note: Mark the nal board
2mm under the measurement; This
will allow the timber to expand and
contract correctly.
Once all the oor boards are in
position secure each board into
position using 8x40mm screws.
***Please Note: Ensure to screw
through each of the oor boards
into the oor bearers.
272x40mm Screws
40mm
screw
Pre drill
hole
*Cut to t
Roof
Closure Trim
Internal
23
*Measure and cut the
closure trims to
t the internal space.
23
23
Roof
Closure Trim
Internal
23
*Measure and cut the
closure trims to
t the internal space.
23
23
Pre drill
hole
30mm
screw
*trim to t
Step 13
Parts needed - No. 23 QTY 6
Inside the building place the closure
trim (No. 23) against the boarding
and align with the roof as shown in
the illustration.
Once in position x each trim
into place by pre drilling a pilot hole
and using 6x30mm screws per trim,
equally spacing them along the face
of the board
36x30mm Screws
30mm
screw
Pre drill
hole
*Cut to t
Step 14
Parts needed - No. 23 QTY 6
Once the oor has been laid arrange the
closure trim (No. 23) around the outside
edge of oor (internally), measure and cut
down accordingly to best match the
internal space.
Secure each trim section into place using
6x30mm spaced equally along the board
as shown in the illustration.
*Do NOT x the closure trim to the oor
boards.
36x30mm Screws

P 10
Please retain product label and instructions for future reference
30mm
screw
HANDLE
WITH CARE
12
3
4
1. 2.
3. 4.
5.
30mm
screw
20
20
20
20
21
Felt
tacks
Step 15
Parts needed - No. 24
Cut the felt into ve strips and
lay onto the roof in the order
shown in the illustration.
*Ensure there is approximately
50mm of overhanging felt each
side.
Once the felt is laid out x to the
roof using felt tacks at 100mm
intervals.
*Felt size: 4132mm
252x Felt Tacks
Step 16
Parts needed - No. 20 QTY 2
No. 21 QTY 4
Align the fascia’s (No. 20 & No.
21) with the roof and x into
place using 3x40mm screws
per fascia, making sure to
screw through the fascia into
the roof purlinsand eaves
frame.
*Ensure the angled cuts meet
at the top of the apex.
12x40mm Screws
Pre drill
hole
40mm
screw

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
P 11
Please retain product label and instructions for future reference
Step 17
Parts needed - No. 22 QTY 8
Arrange the storm braces (No. 22)
around the building (internally ).
Place 2x storm braces per side xing
into place using 2x90mm bolts per
brace making sure the washer & nut
are tightened from the outside of the
building.
*Ensure the storm braces are
secured at the highest point possible
on each side.
**Storm braces will help your
building expand and contract
properly.
***Important: Ensure each bolt is
tightened using a washer so as not
to damage the log boards.
16x90mm Bolt Sets
Pre drill
hole
90mm
bolt
22
22